Please contact us about TUV certified products. Certified AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC, AQ5A2-ZP3/28VDC, AQ1AD2-3/28VDC and AQ2AD1-3/28VDC Certified AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC, AQ5A2-ZP3/28VDC, AQ1AD2-3/28VDC and AQ2AD1-3/28VDC High capacity up to 10A PCB terminal type SSR Certified AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC, AQ5A2-ZP3/28VDC, AQ1AD2-3/28VDC and AQ2AD1-3/28VDC VDE Certified AQ3A2-ZT4/32VDC, AQ3A2-J-ZT4/32VDC and AQ10A2-ZT4/32VDC AQ1 RELAYS FEATURES Compliance with RoHS Directive ORDERING INFORMATION AQ Load current 1 A, 2 A, 3 A, 5 A, 10 A Load voltage 2: 75 to 250 V AC D1: 3 to 60 V DC D2: 10 to 200 V DC Shape Nil: Vertical type J: Flat type Nil: DC output ZP: Zero-cross AC output (Photocoupler) ZT: Zero-cross AC output (Phototriac coupler) Input voltage 3/28 V DC: 3 to 28 V DC 4/32 V DC: 4 to 32 V DC * Random types are available upon request. ASCTB24E 201108-T1 1. 10A high-capacity realized for PC board terminal (when using heat sink) SSR for compact PC boards with 10 A capacity that is two times greater than our previous model. It is suitable for longlife, highly frequent control. 2. VDE (EN60950-1) reinforced insulation compliant Fully satisfies demand for safety by guaranteeing compliance with EN60950-1 safety standard and featuring 3,000 V reinforced insulation (AQ3A2ZT4/32VDC, AQ3A2-J-ZT4/32VDC and AQ10A2-ZT4/32VDC). 3. Superior anti-vibration and antishock characteristics The body is molded as a single unit with flame resistant resin which makes it highly resistant against vibration and shock, and gives it superior protection from environment. The body can also be washed. 4. Vertical types with SIL terminal arrangement and flat types are available. 1) The vertical type is available in thicknesses of 10 mm (2 A and 3 A types) and 12 mm (5 A and 10 A types). Terminal arrangement is SIL in integral multiples of 2.54 mm (0.1 inch). 2) The height of the flat type is 12 mm. The terminal arrangement is DIL in integral multiples of 2.54 mm. 5. Reduced noise generation The load will operate at close to zero voltage even when the input signal is applied during a cycle. Also, even if an input signal is cancelled during a cycle, the load is cut off at close to zero current. For this reason, hardly any noise is produced and radio frequency interference (RFI) and electromagnetic interference (EMI) are kept to a minimum. 6. Built-in snubber circuit prevents malfunction. TYPICAL APPLICATIONS * Printing machines * Packing machines * Traffic signal control * Automatic ticket punchers * Terminal equipment of data processing * Computer peripherals * NC machines AQ1 TYPES 1. AQ1 Solid State Relays Load Isolation Zero-cross function AC Phototriac coupler Zero-cross*1 AC Zero-cross Optically coupled isolation DC - Type Vertical Flat Vertical Load voltage 3A 3A 10 A*2 Load voltage 75 to 250 V AC 75 to 250 V AC 75 to 250 V AC Input voltage 4 to 32 V DC 4 to 32 V DC 4 to 32 V DC Part No. AQ3A2-ZT4/32VDC AQ3A2-J-ZT4/32VDC AQ10A2-ZT4/32VDC Vertical Flat Vertical Vertical Vertical 2A 2A 5 A*3 1A 2A 75 to 250 V AC 75 to 250 V AC 75 to 250 V AC 10 to 200 V DC 3 to 60 V DC 3 to 28 V DC 3 to 28 V DC 3 to 28 V DC 3 to 28 V DC 3 to 28 V DC AQ2A2-ZP3/28VDC AQ2A2-J-ZP3/28VDC AQ5A2-ZP3/28VDC AQ1AD2-3/28VDC AQ2AD1-3/28VDC Standard packing: Carton 20 pcs., Case 200 pcs. Notes: *1 Random type also available. Please inquire. *2 5 A without heat sink *3 3 A without heat sink 2. Heat sink for AQ1 solid state relay Product name Heat sink for AQ5A2-ZP3/28VDC and AQ10A2-ZT4/32VDC Part No. AQ-HS-5A Standard packing: Carton 20 pcs., Case 200 pcs. SPECIFICATIONS 1. Rating (at 20C 68F, Ripple factor: less than 1%) AC output type Type Item Input side 3 A type Input voltage Input impedance Input current, max. Drop-out voltage, min. Max. load current Zero-cross 10 A type 2 A type 4 to 32 V DC -- 20 mA 1.0 V 3A 10 A*1 Load voltage 5 A type 100 A Max. "OFF-state" leakage current 1 A type 3 to 28 V DC Approx. 1.6 k -- 0.8 V 2A 5 A*2 75 to 250 V AC Non-repetitive surge current Load side DC output type 80 A 3 to 28 V DC Approx. 1.6 k -- 0.8 V 1A 2A 10 to 200 V DC 3 to 60 V DC 100 A Refer to REFERENCE DATA "1. Load current vs. ambient temperature characteristics". AC: In one cycle at 60 Hz, DC: 1s AC: at 200 V, 60Hz DC: When maximum load voltage is applied. 5 A (1 s) 5 mA Max. "ON-state" voltage drop Min. load current Remarks 2 A type 1 mA 1.6 V 1.6 V 2.3 V At Max. carrying current 5 mA*3 50 mA*3 Notes: *1 When heat sink (AQ-HS-5A) is installed. The max. load current is 5 A when heat sink is not installed. *2 When heat sink (AQ-HS-5A) is installed. The max. load current is 3 A when heat sink is not installed. *3 When load current is below the rating, refer to "Cautions for Use". 2. Characteristics (at 20C 68F, Ripple factor: less than 1%) Type Item 3 A type Operate time, Max. Release time, Max. Insulation resistance, Min. Breakdown voltage Vibration resistance Shock resistance AC output Zero-cross 10 A type 2 A type 1/2 cycle of voltage sine wave + 1 ms 1/2 cycle of voltage sine wave + 1 ms 100 M for input, output and case 4,000 Vrms between input and output 2,500 Vrms between input, output and case 3,000 Vrms between input and output DC output 0.5 ms 2 ms 100 M for input, output 3,000 Vrms between input and output 1,500 Vrms between input, output and case 3,000 Vrms between input-output 10 to 55 Hz at double amplitude of 2 mm 10 to 55 Hz at double amplitude of 2 mm Destructive 10 to 55 Hz at double amplitude of 2 mm Functional 10 to 55 Hz at double amplitude of 2 mm Destructive Min. 980 m/s2 {100 G} Min. 980 m/s2 {100 G} Functional Min. 980 m/s2 {100 G} Min. 980 m/s2 {100 G} Ambient temperature Storage temperature Operational method Remarks 5 A type -30C to +80C -22F to +176F -30C to +100C -22F to +212F Zero-cross (Turn-ON and Turn-OFF) at 500 V DC For 1 minute 1 hour for X, Y, Z axis 10 minutes for X, Y, Z axis 5 times each for X, Y, Z axis 4 times each for X, Y, Z axis -- ASCTB24E 201108-T1 AQ1 REFERENCE DATA 1.-(1) Load current vs. ambient temperature 1.-(2) Load current vs. ambient temperature 1.-(3) Load current vs. ambient temperature (AC output, 3 A type) Part No.: AQ3A2-ZT4/32VDC and AQ3A2-J-ZT4/32VDC Allowable ambient temperature: -30C to +80C -22F to +176F (AC output, 10 A type) Part No.: AQ10A2-ZT4/32VDC (A) When not using a heat sink (B) When using a standard heat sink AQ-HS-5A (When attached to a heat sink, use a heat conductive compound (Ex. Toshiba silicone YG6111 or TSK5303) of similar coating to improve cooling.) (AC output, 2 A type) Part No.: AQ2A2-ZP3/28VDC and AQ2A2-J-ZP3/28VDC Allowable ambient temperature: -30C to +80C -22F to +176F 5 2.5 10 3 2 1 8 Load current, A 4 Load current, A Load current, A (B) 6 (A) 4 0 20 40 60 80 0 -30 100 0 20 Ambient temperature, C 40 60 80 0 -30 100 1.-(5) Load current vs. ambient temperature (DC output, 1 A and 2 A types) Part No.: AQ1AD2-3/ 28VDC and AQ2AD1-3/28VDC Allowable ambient temperature: -30C to +80C -22F to +176F 1.5 1A type 1.0 2 0 20 40 60 0 80 80 100 75 50 25 0.5 0 -30 60 (AC output, 3 A and 10 A types) Part No.: AQ3A2-ZT4/32VDC, AQ3A2-J-ZT4/32VDC and AQ10A2-ZT4/32VDC Non-repetitive surge current, A Load current, A Load current, A 2A type 2.0 1 40 125 (B) (A) 20 2.-(1) Non-repetitive surge current vs. carrying time 2.5 4 0 Ambient temperature, C (AC output, 5 A type) Part No.: AQ5A2-ZP3/28VDC (A) When not using a heat sink (B) When using a standard heat sink AQ-HS-5A (When attached to a heat sink, use a heat conductive compound (Ex. Toshiba silicone YG6111 or TSK5303) of similar coating to improve cooling.) 3 1.0 Ambient temperature, C 1.-(4) Load current vs. ambient temperature 5 1.5 0.5 2 0 -30 2.0 -30 0 20 40 60 0 80 1 Ambient temperature, C Ambient temperature, C 10 100 No. of cycles at 60 Hz (AC output, 2 A type) Part No.: AQ2A2-ZP3/28VDC and AQ2A2-J-ZP3/28VDC (AC output, 5 A type) Part No.: AQ5A2-ZP3/28VDC (DC output) Part No.: AQ1AD2-3/28VDC and AQ2AD1-3/28VDC 100 50 Non-repetitive surge current, A 2.-(4) Non-repetitive surge current vs. carrying time Non-repetitive surge current, A 2.-(3) Non-repetitive surge current vs. carrying time Non-repetitive surge current, A 2.-(2) Non-repetitive surge current vs. carrying time 100 50 22 20 18 16 14 12 10 8 6 4 2 0 1 10 50 No. of cycles at 60 Hz ASCTB24E 201108-T1 100 0 1 10 50 No. of cycles at 60 Hz 100 0 1 50 100 Carrying time, ms 500 1,000 AQ1 3.-(1) Input current vs. input voltage characteristics 3.-(2) Input current vs. input voltage characteristics 4.-(1) Load current vs. ambient temperature characteristics for adjacent mounting (AC output, 3 A and 10 A types) Part No.: AQ3A2-ZT4/32VDC, AQ3A2-J-ZT4/32VDC and AQ10A2-ZT4/32VDC (AC output, 2 A and 5 A types) Part No.: AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC and AQ5A2-ZP3/28VDC (DC output) Part No.: AQ1AD2-3/28VDC and AQ2AD1-3/28VDC (AC output, 3A vertical type) Part No.: AQ3A2-ZT4/32VDC 15 10 5 0 0 5 10 15 20 25 30 35 4 Load current, A 20 5 28 26 24 22 20 18 16 14 12 10 8 6 4 2 Input current, mA Input current, mA 25 =15.24mm .600inch 3 2 1 0 4 8 12 Input voltage, V 16 20 24 = Adjacent mounting pitch 0 -30 -20 40 60 80 0 20 Ambient temperature, C 28 30 Input voltage, V 100 4.-(2) Load current vs. ambient temperature characteristics for adjacent mounting (AC output, 10A type) Part No.: AQ10A2-ZT4/32VDC (without heat sink) 6 Load current, A 5 =20.32mm .800inch 4 3 2 = Adjacent mounting pitch 1 0 -30 -20 0 40 60 80 20 Ambient temperature, C DIMENSIONS (mm inch) 100 The CAD data of the products with a CAD Data mark can be downloaded from: http://panasonic-electric-works.net/ac 1. AC output, 2A and 3A types (Vertical) CAD Data Mounting hole location (Copper-side view) 33 1.299 10 .394 25.4 1.000 1 2 Copper foil 3 4 4-1.2 dia. 4-.047 dia. OUTPUT 1 INPUT 3 4 2 6 .236 7.62 12.7 .300 .500 25 .984 2.54x 3 .100x 3 2.54x 2 .100x 2 Schematic 1 .039 SSR 5.08 .200 2.54x 5 .100x 5 LOAD 1 2 INPUT 3 4 (25.4) (1.000) 4-0.8 dia. 4-.031 dia. 5.3 .209 General tolerance: 0.5 .020 + - Load Input Load power source power source Tolerance: 0.1 .004 ASCTB24E 201108-T1 AQ1 2. AC output, 2A and 3A types (Flat) Mounting hole location (Copper-side view) CAD Data 33 1.299 25 .984 4-1.2 dia. 4-.047 dia. 25.4 1.000 Copper foil 2 3 10.16 .400 12.7 .500 4 11 .433 1 6 .236 1 .039 4-0.8 dia. 4-.031 dia. Schematic 25.4 1.000 + INPUT OUTPUT 10.16 .400 4 Input power source + - Load power source 2 - 12.7 .500 Load 3 1 2 3 SSR LOAD INPUT 1 4 General tolerance: 0.5 .020 Tolerance: 0.1 .004 3. AC output, 5A and 10A types Mounting hole location (Copper-side view) CAD Data 54 2.126 41 1.614 33 1.299 4 .157 1 3 2.54x 5 .100x 5 LOAD INPUT 1 2 + 34 - 1 .039 20 .787 15 min. .591 4 9.1 .358 2.54x 2 .100x 2 2-3.5 dia.* 2-.138 dia. 20 .787 * There 2 holes are not necessary when not using heat sink (AQ-HS-5A) 0.8 .031 7.62 .300 12.7 .500 7.62 .300 5.08 .200 Schematic 0.6 .024 12 max. .472 2 .079 2 Copper foil 2.54x 3 .100x 3 25 .984 4-1.2 dia. 4-.047 dia. 25.4 1.000 SSR 6.9 .272 2 .079 2 .079 LOAD 1 2 INPUT 3 4 + - Load Input Load power source power source 8.8910.16 .350 .400 General tolerance: 0.5 .020 Tolerance: 0.1 .004 4. Heat sink (for AQ10A2-ZT4/32VDC and AQ5A2-ZP3/28VDC) CAD Data 582 2.283.079 2-M3 Screw 13.8 .543 272 1.063.079 5.2 .205 2.5 .098 47.6 1.874 40 1.575 9 .354 302 1.181.079 2-M3 Screw depth: min. 10mm Knurl surface 8 8 8 8 8 8 8 .315.315.315.315.315.315.315 General tolerance: 0.5 .020 Note: When using heat sink, please refer to "Thermal Design" ASCTB24E 201108-T1 Heat sink attached to AQ1 relay AQ1 5. DC output, 1A and 2A types CAD Data Mounting hole location (Copper-side view) 33 1.299 10 .394 25.4 1.000 1 2 Copper foil 3 4 4-1.2 dia. 4-.047 dia. OUTPUT 1 25 .984 INPUT 3 4 2 2.54x 5 .100x 5 2.54x 2 .100x 2 Schematic 1 .039 6 .236 7.62 12.7 .300 .500 2.54x 3 .100x 3 SSR 5.08 .200 LOAD 1 2 INPUT 3 4 (25.4) (1.000) 4-0.8 dia. 4-.031 dia. + - + - Load Input Load power source power source 5.3 .209 General tolerance: 0.5 .020 Tolerance: 0.1 .004 NOTE 1. When using bent output terminals To avoid applying mechanical stress on the main unit and molded section of the solid state relay, radio pliers should be used to grasp the terminals between the point of bending and the molded case when making the bends. Solid state relay Terminal bend section Printed circuit board Solder 2. When a heat sink is mounted on the 5 A or 10 A type The heat sink (AQ-HS-5A) or a radiator which can make good contact should be used. If a heat sink is used in which the contact condition is bad, a heat conducting compound should be used to improve the heat radiation. (Ex. Silicon compound Toshiba silicon YG6111 or TSK5303) The compound should be applied between the heat sink and the AQ1. AQ-HS-5A heat sink 5 A or 10 A type AQ1 SSR Printed circuit board 4-M3 screws (provided with AQ-HS-5A) Approx. 0.6N*m of torque should be used for tightening the M3 screws. Recommended Temperature Controllers <KT4H Temperature Controller> Our temperature controller is recommended for use with our Solid State Relays. Features * Data can be collected using the RS485 communications interface via a PLC. * Improved visibility using a negative type LCD and backlight. * Depth-wise length (chassis dimension) is 56 mm 2.205 inch. 48mm 1.890inch 56mm 2.205inch 48mm 1.890inch Substitute part numbers Power supply 100 to 240 V AC Control output Relay contact Part No. AKT4H111100 *For detailed product information about temperature controllers, please refer to our website: http://panasonic-denko.co.jp/ac/e/fasys/component/temperature_controller/ For Cautions for Use. ASCTB24E 201108-T1