BATTERY DRIVE, FTP-604 Series 4" TYPE MECHANISM AND INTERFACE BOARD FTP-644MCL001/002/FTP-624DCL/DSL OVERVIEW FTP-644MCL/FTP-624DCL/DSL Series is a high speed line thermal printer driven by battery, printing on 4-inch wide paper (112 mm/ 114 mm). The printer is compact and lightweight, and the design allows easy head maintenance, head cleaning and head replacement. This printer is suitable for a variety of applications, such as hand held terminals, POS terminals, ticket machines, coupon machines, label printers, etc. FTP-644MCL001 HIGHLIGHTS * High speed printing It can print at 50 mm/s (400 dotlines/s) maximum by using Fujitsu Components' unique head drive control. * Compact and lightweight The printer has a low profile of only 20 mm, and a light weight of approximately 125 g. * Low power consumption The peak current for head drive is only 3.5 A (8.5VDC, 128 dots on). FTP-624CU102 * Easy head access It is designed for easy head cleaning and head replacement. * Paper auto loading function Thermal paper can be loaded without head-up lever operation. * UL recognized File No. E171434 FTP-624DCL/DSL002 1 FTP-644MCL001/002/FTP-624DCL/DSL002 DESIGNATION Item Part number FTP-644MCL001/002*1 Printer mechanism Interface Board LSI Centronics FTP-624DCL002*2 RS-232C FTP-624DSL002*3 Micro Controller Unit FTP-624CU102 Thermal head cables FTP-624Y002, FTP-624Y003 Parallel interface cable FTP-441Y201 Serial interface cable FTP-624Y301 Power cable (logic, head and motor) FTP-621Y401, FTP-621Y601 Cables *1: 001 is for front paper insertion (curl path) and 002 is for rear paper insertion (straight path). *2: 002 supports ANK, 102 support ANK and Kanji. *3: 002 supports ANK, 103 support ANK and Kanji. GENERAL SPECIFICATIONS Item Specifications Part number FTP-644MCL001/002 Printing method Thermal-sensitive line dot method Dot structure 832 dots/line Dot pitch (Horizontal) 0.125 mm (8 dots/mm)--Dot density Dot pitch (Vertical) 0.125 mm (8 dots/mm)--Line feed pitch Effective printing area 104 mm Paper width (MCL001) 112 mm Paper width (MCL002) 114 mm Paper thickness 60 to 100 m*1 Number of columns 104 columns/line (16 x 8 dot font) Maximum printing speed 400 dotlines/s (50 mm/s) [Condition] 1 ply, printing on high sensitive thermal paper, 8 columns of "H" /line, double density 16 x 8 dot font, room temperature, 8.5 VDC drive Character types JIS ANK ASCII : 128 : 31 International : 195 x 12 dots, (3.0 x 1.5 mm), 69 columns x 8 dots, (2.0 x 1.0 mm), 104 columns x 16 dots, (4.0 x 2.0 mm), 52 columns x 24 dots, (6.0 x 3.0 mm), 34 columns Character composition, dimensions (HxW), Number of characters 24 16 16 24 Interface Centronics / RS-232C (Continued) 2 FTP-644MCL001/002/FTP-624DCL/DSL002 (Continued) Item Power supply Specifications For head Voltage: 4.2 to 8.5 VDC (equivalent to 2 Lithium lon batteries) Peak current: approx. 3.5 A (conditions: room temp., 7.2VDC, 128 dots on) For motor Voltage: 4.2 to 8.5 VDC (equivalent to 2 Lithium lon batteries) Peak current: approx. 0.8 A (conditions: room temp., 7.2 VDC) For logic Voltage: 5 VDC 5% Current: 0.2 A maximum Mechanism 138 (W) x 46 (D) x 20 (H) mm (excluding lever and knob diameter) Interface board 131 (W) x 89(D) x 24 (H) mm Dimensions Weight (Mechanism) approximately 125 g Expected life Mechanism Pulse durability: 1 x 108 pulse/dot (using Fujitsu Takamisawa's standard driving method) Wear resistance: 50 km (at 12.5% print ratio) Operating temperature 0 to +50C*2 Operating humidity 20 to 85% RH (no condensation) Storage temperature -20 to +60C Storage humidity 5 to 95% RH (no condensation) Head temperature By thermistor (applied energy control, abnormal temperature detection) Paper out/Mark detect By photointerrupter Head-up By microswitch Environmental conditions Detection Recommended thermal sensitive paper For front insertion use (112 mm width) : FTP-040PU001, FTP-040PG021 For rear insertion use (114 mm width) : FTP-040P0020, FTP-040PG106 In Europe (112 mm width) :FTP-041P0060-45 * Oji Paper : PD160R, PD170R, PD150R * NIPPON Paper : TF50KS-E4, TF60KS-E,TF50KS-E * MITSUBISHI Paper Mills : P220VBB-1, AFP-235 *1: There may be exceptions. *2: Guarantee +5C to +40C. 3 FTP-644MCL001/002/FTP-624DCL/DSL002 DIMENSIONS Printer mechanism PAPER INSERTION (MCLOO1) 20.1 HEAD UP LEVER (AT HEAD DOWN) 45.5 (7.5) 1.5 CENTER OF PAPER PAPER INSERTION (MCLOO2) (150) NG TI N OU M 2HEAD CONNECTOR LE HO 71.81 65.7 (137.5) Unit: mm 4 FTP-644MCL001/002/FTP-624DCL/DSL002 Interface board 130.8 120.7 105.4 71.1 33.0 CN5 CN12 CN2 CN4 5.1 CN1 39.4 CN6 5.1 CN11 26.7 52.1 CN8 78.7 CN3 CN10 CN7 5.1 CN9 39.4 88.9 5.1 15.2 5.1 5.1 59.7 5.1 5.1 73.7 4-03.6 86.4 105.4 114.2 Mounting Height .6 17.0 Mounting Height 5.0 120.7 * CN9 on FTP-624DSL only ** CN8, CN11, CN12 not used Unit: mm FUNCTION ITEM ITEM 1. Test printing 8. Motor power save 2. Paper-out detection 9. Mark detection 3. Paper near end detection 10. MCU trouble detection 4. Head-up detection 11. Power on/off sequence protection 5. Abnormal temp. of thermal head detection 12. Motor protection 6. Blown fuse detection 13. Hardware timer 7. Abnormal voltage detection of head 5 FTP-644MCL001/002/FTP-624DCL/DSL002 CONNECTOR PIN ASSIGNMENT FOR PRINTER MECHANISM 1. Thermal Head Head side 1 : B11B-PH-K-S-2.2 (J.S.T.) or equivalent 2: B10B-PH-K-S-2.2 (J.S.T.) or equivalent Board side 1: PHR-11 (J.S.T.) or equivalent 2: PHR-12 (J.S.T.) or equivalent Connector Thermal Head 1 Connector Thermal Head 2 No. Signal Print enable signal 5 1 VH Power for head STB6 Print enable signal 6 2 VH Power for head 3 STB7 Print enable signal 7 3 GND Head ground 4 STB8 Print enable signal 8 4 GND Head ground 5 CLK Data transmission clock 5 TH*1 Temperature detection 6 LAT Print data latching signal 7 DIN Print data output signal 6 STB1 Print enable signal 1 8 GND Head ground 7 STB2 Print enable signal 2 9 GND Head ground 8 STB3 Print enable signal 3 10 VH Power for head 9 STB4 Print enable signal 4 11 VH Power for head 10 VDD Power for logic No. Signal Comment 1 STB5 2 *1: Symbol: " Comment " means a negative logic signal Thermal head heat sink Head up level Motor 1, 2, 3, ...............9, 10 1, 2, 3, ...............10, 11 Connector Pin No. 3. Sensor connectors Sensor : PHR-5 (J.S.T.) or equivalent Board side : B5B-PH-K-S (J.S.T.) or equivalent No. Signal 1 B 2 Comment No. Signal Comment Stepping motor coil excitation 1 VSEN Power for paper sensor B Stepping motor coil excitation 2 PHE Photo interrupter emittor 3 A Stepping motor coil excitation 3 PHK Photo interrupter cathode 4 A Stepping motor coil excitation 4 SW1 Head up detect switch 1 5 SW2 Head up detect switch 2 6 FTP-644MCL001/002/FTP-624DCL/DSL002 Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@ft.ed.fujitsu.com Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: www.fceu.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: marcom@fcai.fujitsu.com Web: www.fcai.fujitsu.com Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com www.fcal.fujitsu.com (c) 2004 Fujitsu Components America, Inc. All company and product names are trademarks or registered trademarks of their respective owners. Rev. 11/15/2004. 7