DJ (ADJ) VDE pending 16A, COMPACT AND HIGH INSULATION POWER LATCHING RELAY DJ RELAYS (ADJ) FEATURES Without test button With test button RoHS Directive compatibility information http://www.nais-e.com/ 1. Variety of contact arrangements Wide lineup of 1 Form C, 1 Form A, 1 Form B, 2 Form C, 2 Form A, 2 Form B, 1 Form A 1 Form B. 2. Latching operation Latching via a polarized magnetic circuit structure allows remote operation and lower energy consumption 3. Compact with high capacity 16A (1-pole type) contact rating in a compact 29x13x16.5 mm (LxWxH) size. 4. Low power consumption 1 coil latching: 150mW 2 coil latching, single side stable: 250mW 5. High insulation Both clearance and creepage distance between coil and contact are at 8 mm min. 5. With operation verification function A test button (manual lever) type to facilitate circuit checks is also available (1 Form C, 1 Form A, 1 Form B types only). TYPICAL APPLICATIONS * FA equipment (brake circuits of industrial machine and robots, etc.) * Electric power devices (remote surveillance devices, etc.) * Household appliance networks (Motor control and lighting control, etc.) * Time switches SPECIFICATIONS Contact Characteristics 1 Form C, 1 Form A, 1 Form B, 1 Form A 1 Form B, 2 Form C, 2 Form A, 2 Form B Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1 A) Contact material Nominal switching capacity Rating (resistive load) Expected life (min. operations) Max. switching power Max. switching voltage Max. switching current Min. switching capacity (Reference value)#1 Mechanical (at 180 cpm) Electrical (Resistive load)*1 (at 20 cpm) 100 m AgSnO2 type (1 Form C, 1 Form A, 1 Form B) Au-flashed AgSnO2 type (1 Form A 1 Form B, 2 Form C, 2 Form A, 2 Form B) 16 A 250V AC (1 Form C, 1 Form A, 1 Form B) 10 A 250V AC (2 Form C, 2 Form A, 2 Form B, 1 Form A 1 Form B) 4,000 V A 250V AC 16 A Vibration resistance Functional*9 Destructive 100 mA, 5 V DC 5x10 6 1 Form C, 1 Form A, 1 Form B: 105 (at 16A 250V AC) 2 Form C, 2 Form A, 2 Form B, 1 Form A 1 Form B: : 105 (at 10A 250V AC) Coil Nominal operating power Initial insulation resistance*2 Between open Initial contacts breakdown Between contacts and 3 voltage* coil Surge voltage between contact and coil*4 Operate time [Set time]*5 (at nominal voltage) Release time [Reset time]*5 (at nominal voltage) Temperature rise (at 70C)*6 Functional*7 Shock resistance Destructive*8 1 coil latching Single side stable, 2 coil latching 150mW 250mW #1 This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. Conditions for operation, transport and storage*10 (Not freezing and condensing at low temperature) Unit weight Ambient temperature Humidity Min. 1,000 M (at 500 V DC) 1,000 Vrms for 1 min. 4,000 Vrms for 1 min. Min. 10,000 V (initial) Approx. 10ms Approx. 10ms Max. 55C Min. 200 m/s2{20 G} Min. 1,000 m/s2{100 G} 10 to 55Hz at double amplitude of 2.0mm 10 to 55Hz at double amplitude of 3.0mm -40C to +70C -40F to +158F 5 to 85% R.H. Approx. 14 g .49 oz Remarks *1 *2 *3 *4 *5 *6 *7 *8 *9 *10 With breathing holes open Measurement at same location as "Initial breakdown voltage" section. Detection current: 10mA Wave is standard shock voltage of 1.2 x 50s according to JEC-212-1981 Excluding contact bounce time. By resistive method, max. switching current Half-wave pulse of sine wave: 11 ms; detection time: 10 s Half-wave pulse of sine wave: 6 ms Detection time: 10 s Refer to 5. Conditions for operation, transport and storage mentioned in NOTES All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. DJ (ADJ) ORDERING INFORMATION Ex. ADJ Contact arrangement Operating function and protective construction Auxiliary function 1: 1 Form C 2: 1 Form A 3: 1 Form B 4: 1 Form A 1 Form B 5: 2 Form C 6: 2 Form A 7: 2 Form B 1: 1 coil latching, Flux-resistant type 2: 1 coil latching, Sealed type 3: 2 coil latching, Flux-resistant type 4: 2 coil latching, Sealed type 5: Single side stable, Flux-resistant type 6: Single side stable, Sealed type 0: Without test button 1: With test button Coil voltage (DC) 05: 5 V 06: 6 V 12: 12 V 24: 24 V 48: 48 V Note: Standard packing: Carton: 100 pcs, Case: 500 pcs TYPES 1. Without test button 1) Flux-resistant type Contact arrangement 1 Form C 1 Form A 1 Form B 1 Form A 1 Form B 2 Form C 2 Form A 2 Form B Coil voltage, V DC 5 6 12 24 48 5 6 12 24 48 5 6 12 24 48 5 6 12 24 48 5 6 12 24 48 5 6 12 24 48 5 6 12 24 48 Single side stable type Part No. ADJ15005 ADJ15006 ADJ15012 ADJ15024 ADJ15048 ADJ25005 ADJ25006 ADJ25012 ADJ25024 ADJ25048 ADJ35005 ADJ35006 ADJ35012 ADJ35024 ADJ35048 ADJ45005 ADJ45006 ADJ45012 ADJ45024 ADJ45048 ADJ55005 ADJ55006 ADJ55012 ADJ55024 ADJ55048 ADJ65005 ADJ65006 ADJ65012 ADJ65024 ADJ65048 ADJ75005 ADJ75006 ADJ75012 ADJ75024 ADJ75048 1 coil latching type Part No. ADJ11005 ADJ11006 ADJ11012 ADJ11024 ADJ11048 ADJ21005 ADJ21006 ADJ21012 ADJ21024 ADJ21048 2 coil latching type Part No. ADJ13005 ADJ13006 ADJ13012 ADJ13024 ADJ13048 ADJ23005 ADJ23006 ADJ23012 ADJ23024 ADJ23048 Please use 1 Form A. Please use 1 Form A. ADJ41005 ADJ41006 ADJ41012 ADJ41024 ADJ41048 ADJ51005 ADJ51006 ADJ51012 ADJ51024 ADJ51048 ADJ61005 ADJ61006 ADJ61012 ADJ61024 ADJ61048 ADJ43005 ADJ43006 ADJ43012 ADJ43024 ADJ43048 ADJ53005 ADJ53006 ADJ53012 ADJ53024 ADJ53048 ADJ63005 ADJ63006 ADJ63012 ADJ63024 ADJ63048 Please use 2 Form A. Please use 2 Form A. All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. DJ (ADJ) 2) Sealed type Contact arrangement 1 Form C 1 Form A 1 Form B 1 Form A 1 Form B 2 Form C 2 Form A 2 Form B Coil voltage, V DC 5 6 12 24 48 5 6 12 24 48 5 6 12 24 48 5 6 12 24 48 5 6 12 24 48 5 6 12 24 48 5 6 12 24 48 Single side stable type Part No. ADJ16005 ADJ16006 ADJ16012 ADJ16024 ADJ16048 ADJ26005 ADJ26006 ADJ26012 ADJ26024 ADJ26048 ADJ36005 ADJ36006 ADJ36012 ADJ36024 ADJ36048 ADJ46005 ADJ46006 ADJ46012 ADJ46024 ADJ46048 ADJ56005 ADJ56006 ADJ56012 ADJ56024 ADJ56048 ADJ66005 ADJ66006 ADJ66012 ADJ66024 ADJ66048 ADJ76005 ADJ76006 ADJ76012 ADJ76024 ADJ76048 1 coil latching type Part No. ADJ12005 ADJ12006 ADJ12012 ADJ12024 ADJ12048 ADJ22005 ADJ22006 ADJ22012 ADJ22024 ADJ22048 2 coil latching type Part No. ADJ14005 ADJ14006 ADJ14012 ADJ14024 ADJ14048 ADJ24005 ADJ24006 ADJ24012 ADJ24024 ADJ24048 Please use 1 Form A. Please use 1 Form A. ADJ42005 ADJ42006 ADJ42012 ADJ42024 ADJ42048 ADJ52005 ADJ52006 ADJ52012 ADJ52024 ADJ52048 ADJ62005 ADJ62006 ADJ62012 ADJ62024 ADJ62048 ADJ44005 ADJ44006 ADJ44012 ADJ44024 ADJ44048 ADJ54005 ADJ54006 ADJ54012 ADJ54024 ADJ54048 ADJ64005 ADJ64006 ADJ64012 ADJ64024 ADJ64048 Please use 2 Form A. Please use 2 Form A. 1 coil latching type Part No. ADJ11105 ADJ11106 ADJ11112 ADJ11124 ADJ11148 ADJ21105 ADJ21106 ADJ21112 ADJ21124 ADJ21148 2 coil latching type Part No. ADJ13105 ADJ13106 ADJ13112 ADJ13124 ADJ13148 ADJ23105 ADJ23106 ADJ23112 ADJ23124 ADJ23148 Please use 1 Form A. Please use 1 Form A. 2. With test button Flux-resistant type Contact arrangement 1 Form C 1 Form A 1 Form B Coil voltage, V DC 5 6 12 24 48 5 6 12 24 48 5 6 12 24 48 Single side stable type Part No. ADJ15105 ADJ15106 ADJ15112 ADJ15124 ADJ15148 ADJ25105 ADJ25106 ADJ25112 ADJ25124 ADJ25148 ADJ35105 ADJ35106 ADJ35112 ADJ35124 ADJ35148 All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. DJ (ADJ) COIL DATA (at 20C 68F) * Single side stable type Nominal voltage, V DC 5 6 12 24 48 Set voltage, max. V DC (initial) 3.75 4.5 9 18 36 Reset voltage, max. V DC (initial) 0.5 0.6 1.2 2.4 4.8 Set voltage, max. V DC (initial) 3.5 4.2 8.4 16.8 33.6 Reset voltage, max. V DC (initial) 3.5 4.2 8.4 16.8 33.6 Set voltage, max. V DC (initial) 3.5 4.2 8.4 16.8 33.6 Reset voltage, max. V DC (initial) 3.5 4.2 8.4 16.8 33.6 Nominal operating power, mW Max. allowable voltage, V DC 100 144 576 2,304 9,216 250 6.5 7.8 15.6 31.2 62.4 Coil resistance, (10%) Nominal operating power, mW Max. allowable voltage, V DC 167 240 960 3,840 15,360 150 6.5 7.8 15.6 31.2 62.4 Coil resistance, (10%) Nominal operating power, mW Max. allowable voltage, V DC 250 6.5 7.8 15.6 31.2 62.4 Coil resistance, (10%) * 1 coil latching type Nominal voltage, V DC 5 6 12 24 48 * 2 coil latching type Nominal voltage, V DC 5 6 12 24 48 100 144 576 2,304 9,216 DIMENSIONS mm inch 1. 1 Form C, without test button PC board pattern (Bottom view) 1.50 dia. 0.59 dia. Single side stable type 1 coil latching type 16.0 .630 3.5 .138 15.24 .600 5.08 .200 29.0 1.142 1.80 .071 5.08 .200 3.50 .138 10.16 .400 13.0 .512 2 coil latching type 3.50 .138 10.16 .400 13.0 .512 10.16 .400 13.0 .512 Schematic (Bottom view) +1 -8 2 4 6 1 coil latching type 2 coil latching type -1 +1 -9 -8 +8 2 4 6 5.08 .200 5.08 .200 5.08 .200 2 coil latching type only General tolerance: 0.3 .012 Single side stable type 5.08 .200 15.24 .600 2 4 6 All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. Tolerance: 0.1 .004 DJ (ADJ) 2. 1 Form C, with test button mm inch Single side stable type 1 coil latching type 9.0 .354 6.3 .248 18.2 .717 16.0 .630 1.80 .071 15.24 .600 5.08 .200 29.0 1.142 3.5 .138 9.0 .354 3.50 .138 1.50 dia. 0.59 dia. 5.08 .200 5.08 .200 15.24 .600 5.08 .200 5.08 .200 3.50 .138 10.16 .400 13.0 .512 10.16 .400 13.0 .512 5.08 .200 PC board pattern (Bottom view) 2 coil latching type 9.0 .354 10.16 .400 13.0 .512 2 coil latching type only Tolerance: 0.1 .004 General tolerance: 0.3 .012 Schematic (Bottom view) Single side stable type +1 2 -8 4 1 coil latching type 2 coil latching type -1 +1 -9 -8 2 4 +8 6 6 2 4 6 3. 1 Form A, without test button PC board pattern (Bottom view) 1 coil latching type 2 coil latching type Single side stable type 1 coil latching type 2 coil latching type Single side stable type 1 coil latching type 16.0 .630 3.5 .138 15.24 .600 5.08 .200 29.0 1.142 1.80 .071 3.50 .138 10.16 .400 13.0 .512 5.08 .200 2 coil latching type 3.50 .138 1.50 dia. 0.59 dia. 20.32 .800 5.08 .200 5.08 .200 15.24 .600 5.08 .200 5.08 .200 5.08 .200 10.16 .400 10.16 .400 13.0 .512 1.50 dia. 0.59 dia. 2 coil latching type only 10.16 .400 13.0 .512 Tolerance: 0.1 .004 Single side stable type only General tolerance: 0.3 .012 Schematic (Bottom view) Single side stable type +1 4 -8 1 coil latching type 2 coil latching type -1 +1 -9 -8 2 4 +8 6 2 4 4. 1 Form A, with test button PC board pattern (Bottom view) Single side stable type 1 coil latching type 1 coil latching type 2 coil latching type 18.2 .717 16.0 .630 1.80 .071 9.0 .354 6.3 .248 15.24 .600 5.08 .200 29.0 1.142 5.08 .200 2 coil latching type 9.0 .354 3.5 .138 9.0 .354 3.50 .138 3.50 .138 1.50 dia. 0.59 dia. 20.32 .800 10.16 .400 10.16 .400 13.0 .512 10.16 .400 13.0 .512 10.16 .400 13.0 .512 Single side stable type only General tolerance: 0.3 .012 Schematic (Bottom view) Single side stable type +1 -8 4 6 1 coil latching type 2 coil latching type -1 +1 -9 -8 +8 2 4 2 1 coil latching type 2 coil latching type Single side stable type 4 All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. 5.08 .200 1.50 dia. 0.59 dia. 5.08 .200 15.24 .600 5.08 .200 5.08 .200 5.08 .200 2 coil latching type only Tolerance: 0.1 .004 DJ (ADJ) 5. 1 Form B, without test button mm inch PC board pattern (Bottom view) 1.50 dia. 0.59 dia. 15.24 .600 10.16 .400 Single side stable type 10.16 .400 16.5 .650 0.5 .020 3.5 .138 10.16 .400 13.0 .512 15.24 10.16 .600 .400 29.0 1.142 1.80 .071 Tolerance: 0.1 .004 General tolerance: 0.3 .012 Schematic (Bottom view) +1 4 2 -8 6. 1 Form B, with test button PC board pattern (Bottom view) 1.50 dia. 0.59 dia. Single side stable type 6.3 .248 9.0 .354 18.2 .717 16.5 .650 0.5 .020 10.16 .400 10.16 .400 Tolerance: 0.1 .004 3.5 .138 10.16 .400 13.0 .512 15.24 10.16 .600 .400 29.0 1.142 1.80 .071 15.24 .600 General tolerance: 0.3 .012 Schematic (Bottom view) +1 4 2 -8 7. 1 Form A 1 Form B, without test button PC board pattern (Bottom view) 1.50 dia. 0.59 dia. Single side stable type 16.5 .650 0.5 .020 3.5 .138 15.24 .600 5.08 .200 29.0 1.142 1.80 .071 1 coil latching type 2 coil latching type 3.5 .138 3.5 .138 10.16 .400 13.0 .512 5.08 .200 10.16 .400 13.0 .512 10.16 .400 13.0 .512 Schematic (Bottom view) + 1 3 4 1 coil latching type - 1 3 4 + - 8 7 5 8 7 5 2 coil latching type 3 +1 -9 -8 8 5.08 .200 5.08 .200 5.08 .200 2 coil latching type only General tolerance: 0.3 .012 Single side stable type 5.08 .200 15.24 .600 7 4 5 All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. Tolerance: 0.1 .004 DJ (ADJ) 8. 2 Form C, without test button mm inch PC board pattern (Bottom view) Single side stable type 16.5 .650 0.5 .020 3.5 .138 15.24 .600 5.08 .200 29.0 1.142 1.80 .071 1 coil latching type 2 coil latching type 3.5 .138 3.5 .138 10.16 .400 13.0 .512 5.08 .200 1.50 dia. 0.59 dia. 5.08 .200 5.08 .200 15.24 .600 5.08 .200 5.08 .200 10.16 .400 13.0 .512 2 coil latching type only 10.16 .400 13.0 .512 Tolerance: 0.1 .004 General tolerance: 0.3 .012 Schematic (Bottom view) Single side stable type + - 1 2 3 4 8 7 6 5 1 coil latching type - 1 2 3 4 8 7 6 5 2 coil latching type +1 -9 -8 + 2 3 4 7 6 5 9. 2 Form A, without test button PC board pattern (Bottom view) 1.50 dia. 0.59 dia. Single side stable type 16.5 .650 0.5 .020 3.5 .138 20.32 .800 29.0 1.142 1.80 .071 1 coil latching type 2 coil latching type 3.5 .138 3.5 .138 10.16 .400 13.0 .512 10.16 .400 13.0 .512 5.08 .200 20.32 .800 5.08 .200 5.08 .200 5.08 .200 2 coil latching type only Tolerance: 0.1 .004 10.16 .400 13.0 .512 General tolerance: 0.3 .012 Schematic (Bottom view) Single side stable type + 1 3 4 8 6 5 - 1 coil latching type - 1 3 4 8 6 5 2 coil latching type +1 -9 -8 + 3 4 6 5 10. 2 Form B, without test button PC board pattern (Bottom view) 1.50 dia. 0.59 dia. Single side stable type 16.5 .650 0.5 .020 1.80 .071 Tolerance: 0.1 .004 10.16 .400 13.0 .512 General tolerance: 0.3 .012 Schematic (Bottom view) Single side stable type + 1 2 4 8 7 5 10.16 .400 10.16 .400 3.5 .138 15.24 10.16 .600 .400 29.0 1.142 15.24 .600 - All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. DJ (ADJ) REFERENCE DATA 1. Max. switching capacity 2. Temperature rise 3. Coil temperature rise Sample: ADJ12024, 6 pcs. Coil applied voltage: 0 %V, Contact current: 16 A, 20 A Measured portion: Contact, Ambient temperature: 25C 77F, 85C 185F Sample: ADJ56024, 6 pcs. Coil applied voltage: 100 %V, 130 %V of rating Contact current: 0 A, 10 A Measured portion: Inside the coil, Ambient temperature: Room temperature, 70C 158F 40 AC resistive load (1-pole) 10 Temperature rise, C AC resistive load (2-pole) 50 +25C +85C 35 Temperature rise, C Contact current, A 100 30 25 20 15 10 40 10A room temperature 10A 70C 30 0A room temperature 0A 70C 20 10 5 0 10 100 1,000 0 0 5 15 10 20 0 90 25 100 110 120 130 4. Set and Reset time 5. Ambient temperature characteristics 6. Influence of adjacent mounting Sample: ADJ12024, 10 pcs Coil applied voltage: 80 %V, 100 %V, 120 %V of rating Sample: ADJ12024, 6pcs Ambient temperature: -40C to 85C -40F to 185F Sample: ADJ12024, 6pcs Ambient temperature: Room temperature Change rate to nominal V, %V Set and Reset time, ms 25 20 15 -60 -40 -20 10 Max. x Min. 5 0 Set Reset Change rate to nominal V, %V 30 30 140 Coil applied voltage, %V Contact current, A Contact voltage, V 20 10 20 40 60 80 100 Ambient temperature, C -10 5 Set voltage 0 OFF -5 OFF 5 OFF 0 Reset voltage -20 -5 0 70 80 90 100 110 120 130 -30 0 2 4 6 8 10 12 Distance between relays , mm Coil applied voltage, %V NOTES 1. Coil operating power Pure DC current should be applied to the coil. The wave form should be rectangular. If it includes ripple, the ripple factor should be less than 5%. However, check it with the actual circuit since the characteristics may be slightly different. 2. Coil connection When connecting coils, refer to the wiring diagram to prevent mis-operation or malfunction. 3. Soldering We recommend the following soldering conditions Soldering: 260C5C 500F41F, max. 6 s 4. Others 1) If the relay has been dropped, the appearance and characteristics should always be checked before use. 2) The cycle lifetime is defined under the standard test condition specified in the JIS* C 5442-1996 standard (temperature 15 to 35C 59 to 95F, humidity 25 to 85%). Check this with the real device as it is affected by coil driving circuit, load type, activation frequency, activation phase,ambient conditions and other factors. Also, be especially careful of loads such as those listed below. * When used for AC load-operating and the operating phase is synchronous. Rocking and fusing can easily occur due to contact shifting. * High-frequency load-operating When high-frequency opening and closing of the relay is performed with a load that causes arcs at the contacts, nitrogen and oxygen in the air is fused by the arc energy and HNO3 is formed. This can corrode metal materials. Three countermeasures for these are listed here. * Incorporate an arc-extinguishing circuit. * Lower the operating frequency * Lower the ambient humidity 3) For secure operations, the voltage applied to the coil should be nominal voltage. In addition, please note that pickup and drop-out voltage will vary according to the ambient temperature and operation conditions. 4) Heat, smoke, and even a fire may occur if the relay is used in conditions outside of the allowable ranges for the coil ratings, contact ratings, operating cycle lifetime, and other specifications. Therefore, do not use the relay if these ratings are exceeded. Also, make sure that the relay is wired correctly. 5) Incorrect wiring may cause unexpected events or the generation of heat or flames. 6) Check the ambient conditions when storing or transporting the relays and devices containing the relays. Freezing or condensation may occur in the relay, causing functional damage. Avoid subjecting the relays to heavy loads, or strong vibration and shocks. All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. DJ (ADJ) 5. Usage, transport and storage conditions 1) Ambient temperature, humidity, and atmospheric pressure during usage, transport, and storage of the relay: * Temperature: -40 to +70C -40 to +158F * Humidity: 5 to 85% RH (Avoid freezing and condensation.) The humidity range varies with the temperature. Use within the range indicated in the graph below. ;;;;;;;;; ;;;;;;;;;; ;;;;;;;;;; ;;;;;;;;;; ;;;;;;;;;; ;;;;;;;;;; ;;;;;;;;;; Humidity, %RH 85 3) Freezing Condensation or other moisture may freeze on the relay when the temperatures is lower than 0C 32F. This causes problems such as sticking of movable parts or operational time lags. 4) Low temperature, low humidity environments The plastic becomes brittle if the relay is exposed to a low temperature, low humidity environment for long periods of time. 6. Test button (manual lever) operation The relay contacts switch over as follows: 2-4 terminal 4-6 terminal Tolerance range (Avoid freezing when used at temperatures lower than 0C 32F 5 -40 -40 (Avoid condensation when used at temperatures higher than 0C 32F 0 +32 Temperature, C F 70 +158 * Atmospheric pressure: 86 to 106 kPa Temperature and humidity range for usage, transport, and storage 2) Condensation Condensation forms when there is a sudden change in temperature under high temperature and high humidity conditions. Condensation will cause deterioration of the relay insulation. For Cautions for Use, see Relay Technical Information. All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd.