Product Folder Order Now Support & Community Tools & Software Technical Documents Reference Design LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 LM25119 Wide Input Range, Dual Synchronous Buck Controller 1 Features 3 Description * * * The LM25119 device is a dual synchronous buck controller intended for step-down regulator applications from a high voltage or widely varying input supply. The control method is based upon current mode control using an emulated current ramp. Current mode control provides inherent line feedforward, cycle-by-cycle current limiting and easeof-loop compensation. The use of an emulated control ramp reduces noise sensitivity of the pulsewidth modulation circuit, allowing reliable control of very small duty cycles necessary in high input voltage applications. The switching frequency is programmable from 50 kHz to 750 kHz. The LM25119 device drives external high-side and lowside N-channel MOS power switches with adaptive dead-time control. A user-selectable diode emulation mode enables discontinuous mode operation for improved efficiency at light load conditions. A high voltage bias regulator with automatic switch-over to external bias further improves efficiency. Additional features include thermal shutdown, frequency synchronization, cycle-by-cycle and hiccup mode current limit and adjustable line undervoltage lockout. The device is available in a power enhanced leadless 32-pin WQFN package featuring an exposed die attach pad to aid thermal dissipation. 1 * * * * * * * * * * * * * Emulated Peak Current Mode Control Wide Operating Range (4.5 V to 42 V) Easily Configurable for Dual Outputs or Interleaved Single Output Robust 3.3-A Peak Gate Drive Switching Frequency Programmable to 750 kHz Optional Diode Emulation Mode Programmable Output From 0.8 V Precision 1.5% Voltage Reference Programmable Current Limit Hiccup Mode Overload Protection Programmable Soft-Start Programmable Line Undervoltage Lockout Automatic Switchover to External Bias Supply Channel2 Enable Logic Input Thermal Shutdown Leadless 32-Pin WQFN Package 2 Applications * * Industrial DC-DC Motor Drivers Telecom Servers and Routers Device Information(1) PART NUMBER LM25119 PACKAGE BODY SIZE (NOM) WQFN (32) 5.00 mm x 5.00 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. Typical Application Circuit VIN VCC1 VOUT1 VIN VCC2 HB1 HB2 HO1 HO2 SW1 SW2 LO1 CS1 LO2 LM25119 CSG1 CS2 CSG2 PGND1 PGND2 RAMP1 RAMP2 FB1 VIN VOUT2 FB2 COMP1 UVLO AGND SS1 COMP2 RT SS2 RES Copyright (c) 2018, Texas Instruments Incorporated 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 5 6.1 6.2 6.3 6.4 6.5 6.6 6.7 5 5 5 6 6 8 9 Absolute Maximum Ratings ...................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Electrical Characteristics........................................... Switching Characteristics .......................................... Typical Characteristics .............................................. Detailed Description ............................................ 11 7.1 Overview ................................................................. 11 7.2 Functional Block Diagram ....................................... 12 7.3 Feature Description................................................. 13 7.4 Device Functional Modes........................................ 18 8 Application and Implementation ........................ 19 8.1 Application Information............................................ 19 8.2 Typical Applications ................................................ 20 9 Power Supply Recommendations...................... 35 10 Layout................................................................... 35 10.1 Layout Guidelines ................................................. 35 10.2 Layout Example .................................................... 36 11 Device and Documentation Support ................. 37 11.1 11.2 11.3 11.4 Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 37 37 37 37 12 Mechanical, Packaging, and Orderable Information ........................................................... 37 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision H (May 2016) to Revision I Page * Moved automotive grade device LM25119Q references to data sheet SLUSD97 ............................................................... 1 * Changed Two-Phase Operation to Two-Phase Interleaved Operation section header ....................................................... 19 * Added Interleaved 4-Phase Operation section..................................................................................................................... 20 * Added Two-Phase Design Example..................................................................................................................................... 32 Changes from Revision G (January 2014) to Revision H * Added ESD Ratings table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section .................................................................................................. 1 Changes from Revision F (February 2013) to Revision G * 2 Page Page Changed LLP-32 to WQFN-32 ............................................................................................................................................. 11 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 5 Pin Configuration and Functions HO1 HB1 VIN UVLO HB2 HO2 32 31 30 29 28 27 26 SW2 SW1 RTV Package 32-Pin WQFN Top View 25 24 PGND1 3 22 PGND2 CSG1 4 21 CSG2 CS1 5 20 CS2 RAMP1 6 19 RAMP2 SS1 7 18 SS2 VCCDIS 8 11 12 13 14 15 17 16 VCC2 DEMB FB2 10 COMP2 9 RES LO2 RT 23 AGND 2 EN2 LO1 COMP1 1 FB1 VCC1 Pin Functions PIN TYPE (1) DESCRIPTION NAME NO. AGND 12 G Analog ground. Return for the internal 0.8-V voltage reference and analog circuits. COMP1 10 O Output of the channel1 internal error amplifier. The loop compensation network must be connected between this pin and the FB1 pin. COMP2 15 O Output of the channel2 internal error amplifier. The loop compensation network must be connected between this pin and the FB2 pin. CS1 5 I Current sense amplifier input. Connect to the high side of the channel1 current sense resistor. CS2 20 I Current sense amplifier input. Connect to the high side of the channel2 current sense resistor. CSG1 4 I Kelvin ground connection to the external current sense resistor. Connect directly to the low side of the channel1 current sense resistor. CSG2 21 I Kelvin ground connection to the external current sense resistor. Connect directly to the low side of the channel2 current sense resistor. DEMB 17 I Logic input that enables diode emulation when in the low state. In diode emulation mode, the low-side MOSFET is latched off for the remainder of the PWM cycle when the buck inductor current reverses direction (current flow from output to ground). When DEMB is high, diode emulation is disabled allowing current to flow in either direction through the low-side MOSFET. A 50-k pulldown resistor internal to the LM25119 holds DEMB pin low and enables diode emulation if the pin is left floating. EN2 11 I If the EN2 pin is low, channel2 is disabled. Channel1 and all other functions remain active. The EN2 has a 50-k pullup resistor to enable channel2 when the pin is left floating. FB1 9 I Feedback input and inverting input of the channel1 internal error amplifier. A resistor divider from the channel1 output to this pin sets the output voltage level. The regulation threshold at the FB1 pin is 0.8 V. FB2 16 I Feedback input and inverting input of the channel2 internal error amplifier. A resistor divider from the channel2 output to this pin sets the output voltage level. The regulation threshold at the FB2 pin is 0.8 V. HB1 30 P High-side driver supply for bootstrap gate drive. Connect to the cathode of the channel1 external bootstrap diode and to the bootstrap capacitor. The bootstrap capacitor supplies current to charge the high-side MOSFET gate and must be placed as close to controller as possible. (1) G = Ground, I = Input, O = Output, P = Power Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 3 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com Pin Functions (continued) PIN DESCRIPTION NO. HB2 27 P High-side driver supply for bootstrap gate drive. Connect to the cathode of the channel2 external bootstrap diode and to the bootstrap capacitor. The bootstrap capacitor supplies current to charge the high-side MOSFET gate and must be placed as close to the controller as possible. HO1 31 O High-side MOSFET gate drive output. Connect to the gate of the channel1 high-side MOSFET through a short, low inductance path. HO2 26 O High-side MOSFET gate drive output. Connect to the gate of the channel2 high-side MOSFET through a short, low inductance path. LO1 2 O Low-side MOSFET gate drive output. Connect to the gate of the channel1 low-side synchronous MOSFET through a short, low inductance path. LO2 23 O Low-side MOSFET gate drive output. Connect to the gate of the channel2 low-side synchronous MOSFET through a short, low inductance path. PGND1 3 G Power ground return pin for low-side MOSFET gate driver. Connect directly to the low side of the channel1 current sense resistor. PGND2 22 G Power ground return pin for low-side MOSFET gate driver. Connect directly to the low side of the channel2 current sense resistor. RAMP1 6 I PWM ramp signal. An external resistor and capacitor connected between the SW1 pin, the RAMP1 pin and the AGND pin sets the channel1 PWM ramp slope. Proper selection of component values produces a RAMP1 signal that emulates the current in the buck inductor. RAMP2 19 I PWM ramp signal. An external resistor and capacitor connected between the SW2 pin, the RAMP2 pin and the AGND pin sets the channel2 PWM ramp slope. Proper selection of component values produces a RAMP2 signal that emulates the current in the buck inductor. O The restart timer pin for an external capacitor that configures the hiccup mode current limiting. A capacitor on the RES pin determines the time the controller remains off before automatically restarting in hiccup mode. The two regulator channels operate independently. One channel may operate in normal mode while the other is in hiccup mode overload protection. The hiccup mode commences when either channel experiences 256 consecutive PWM cycles with cycle-by-cycle current limiting. After this occurs, a 10-A current source charges the RES pin capacitor to the 1.25-V threshold which restarts the overloaded channel. RES 14 RT 13 I The internal oscillator is set with a single resistor between RT and AGND. The recommended maximum oscillator frequency is 1.5 MHz which corresponds to a maximum switching frequency of 750 kHz for either channel. The internal oscillator can be synchronized to an external clock by coupling a positive pulse into RT through a small coupling capacitor. SS1 7 I An external capacitor and an internal 10-A current source set the ramp rate of the channel1 error amp reference. The SS1 pin is held low when VCC1 or VCC2 < 4 V, UVLO < 1.25 V or during thermal shutdown. SS2 18 I An external capacitor and an internal 10-A current source set the ramp rate of the channel2 error amp reference. The SS2 pin is held low when VCC1 or VCC2 < 4 V, UVLO < 1.25 V or during thermal shutdown. SW1 32 I/O Switching node of the buck regulator. Connect to channel1 bootstrap capacitor, the source terminal of the high-side MOSFET and the drain terminal of the low-side MOSFET. SW2 25 I/O Switching node of the buck regulator. Connect to channel2 bootstrap capacitor, the source terminal of the high-side MOSFET and the drain terminal of the low-side MOSFET. UVLO 28 I Undervoltage lockout programming pin. If the UVLO pin is below 0.4 V, the regulator is in the shutdown mode with all function disabled. If the UVLO pin is greater than 0.4 V and below 1.25 V, the regulator is in standby mode with the VCC regulators operational, the SS pins grounded and no switching at the HO and LO outputs. If the UVLO pin voltage is above 1.25 V, the SS pins are allowed to ramp and pulse width modulated gate drive signals are delivered at the LO and HO pins. A 20-A current source is enabled when UVLO exceeds 1.25 V and flows through the external UVLO resistors to provide hysteresis. VCCDIS 8 I Optional input that disables the internal VCC regulators when external biasing is supplied. If VCCDIS > 1.25 V, the internal VCC regulators are disabled. The externally supplied bias must be coupled to the VCC pins through a diode. VCCDIS has a 500-k pulldown resistor to ground to enable the VCC regulators when the pin is left floating. The pulldown resistor can be overridden by pulling VCCDIS above 1.25 V with a resistor divider connected to the external bias supply. VIN 29 P Supply voltage input source for the VCC regulators. -- Thermal pad of WQFN package. No internal electrical connections. Solder to the ground plane to reduce thermal resistance. Thermal Pad 4 TYPE (1) NAME Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 6 Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) VIN to AGND SW1, SW2 to AGND MIN MAX UNIT -0.3 45 V -3 45 V HB1 to SW1, HB2 to SW2 -0.3 15 V (2) -0.3 15 V FB1, FB2, DEMB, RES, VCCDIS, UVLO to AGND -0.3 15 V HO1 to SW1, HO2 to SW2 -0.3 VHB + 0.3 V LO1, LO2 to AGND -0.3 VVCC + 0.3 V SS1, SS2 to AGND -0.3 7 V EN2, RT to AGND -0.3 7 V CS1, CS2, CSG1, CSG2 to AGND -0.3 0.3 V PGND to AGND -0.3 0.3 V 150 C 150 C VCC1, VCC2 to AGND Junction temperature, TJ Storage temperature, Tstg (1) (2) -55 Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. These pins must not exceed VIN. 6.2 ESD Ratings VALUE V(ESD) (1) (2) (3) Electrostatic discharge Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001 (1) (2) 2000 Charged-device model (CDM), per JEDEC specification JESD22-C101 (3) 750 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. The human-body model is a 100-pF capacitor discharged through a 1.5-k resistor into each pin. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) (1) TJ (1) MIN MAX VIN 4.5 42 UNIT V VCC 4.5 14 V HB to SW 4.5 14 V Junction temperature -40 125 C COMP1, COMP2, RAMP1, and RAMP2 are output pins. As such they are not specified to have an external voltage applied. Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 5 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com 6.4 Thermal Information LM25119 THERMAL METRIC (1) RTV (WQFN) UNIT 32 PINS RJA Junction-to-ambient thermal resistance 36.7 C/W RJC(top) Junction-to-case (top) thermal resistance 20.9 C/W RJB Junction-to-board thermal resistance 9 C/W JT Junction-to-top characterization parameter 0.2 C/W JB Junction-to-board characterization parameter 8.9 C/W RJC(bot) Junction-to-case (bottom) thermal resistance 2.2 C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report, SPRA953. 6.5 Electrical Characteristics Typical values correspond to TJ = 25C. Minimum and maximum limits apply over -40C to 125C junction temperature range. VIN = 36 V, VCC = 8 V, VCCDIS = 0 V, EN2 = 5 V, RT = 25 k, and no load on LO or HO (unless otherwise noted). PARAMETER TEST CONDITIONS MIN (1) TYP MAX (1) 6 7.3 UNIT VIN SUPPLY IBIAS VIN operating current IVCC ISHUTDOWN VSS1 = VSS2 = 0 V mA VVCCDIS = 2 V, VSS1 = VSS2 = 0 V 340 500 A VCC1 operating current VVCCDIS = 2 V, VSS1 = VSS2 = 0 V 3.9 4.5 mA VCC2 operating current VVCCDIS = 2 V, VSS1 = VSS2 = 0 V 1.4 2 mA VIN shutdown current VUVLO = 0 V, VSS1 = VSS2 = 0 V 15 33 A 6.77 7.6 8.34 4.4 4.46 VCC REGULATOR (2) VCC(REG) VCC regulation VIN = 4.5 V, No external load Sourcing current limit VCC = 0 V VCCDIS switch threshold VVCCDIS rising 25 40 1.19 1.25 VCCDIS switch hysteresis mA 1.29 0.07 VCCDIS input current VVCCDIS = 0 V Undervoltage threshold Positive going VCC Undervoltage hysteresis 4 V V -20 3.8 V nA 4.2 0.2 V V EN2 INPUT VIL EN2 input low threshold VIH EN2 input high threshold 2 2.9 EN2 input pullup resistor 1.5 V 2.5 V 50 k UVLO Threshold UVLO rising 1.2 1.25 1.29 V Hysterisis current VUVLO = 1.4 V 15 20 25 A Shutdown threshold 0.4 V Shutdown hysteresis voltage 0.1 V SOFT START Current source VSS = 0 V Pulldown RDSON (1) (2) 6 7 10 10 13 A Minimum and maximum limits are 100% production tested at 25C. Limits over the operating temperature range are specified through correlation using Statistical Quality Control (SQC) methods. Limits are used to calculate Texas Instrument's Average Outgoing Quality Level (AOQL). Per VCC Regulator. Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 Electrical Characteristics (continued) Typical values correspond to TJ = 25C. Minimum and maximum limits apply over -40C to 125C junction temperature range. VIN = 36 V, VCC = 8 V, VCCDIS = 0 V, EN2 = 5 V, RT = 25 k, and no load on LO or HO (unless otherwise noted). PARAMETER TEST CONDITIONS MIN (1) TYP MAX (1) 0.788 0.8 0.812 UNIT ERROR AMPLIFIER VREF FB reference voltage Measured at FB pin, FB = COMP FB input bias current VFB = 0.8 V FB disable threshold Interleaved threshold COMP VOH ISOURCE = 3 mA COMP VOL ISINK = 3 mA AOL DC gain fBW Unity gain bandwidth V 1 nA 2.5 V 2.8 V 0.31 V 80 dB 3 MHz PWM COMPARATORS tHO(OFF) Forced HO OFF-time tON(min) Minimum HO ON-time CRAMP = 50 pF 220 320 430 ns fSW1 Frequency 1 RT = 25 k 180 200 220 kHz fSW2 Frequency 2 RT = 10 k 430 480 530 kHz TJ = 25C 2.5 100 ns OSCILLATOR RT output voltage RT sync positive threshold 1.25 Sync pulse minimum width 3.2 V 4 V 100 ns CURRENT LIMIT VCS(TH) Cycle-by-cycle sense voltage threshold (CS - CSG) RAMP = 0 CS bias current VCS = 0 V 106 120 134 mV -70 -95 A Hiccup mode fault timer 256 Cycles IRES Current source 9.7 A VRES Threshold RES CRES charging 1.2 1.25 1.3 V 2 1.65 V 2.9 2.6 DIODE EMULATION VIL DEMB input low threshold VIH DEMB input high threshold V DEMB input pulldown resistance 50 k SW zero cross threshold -5 mV LO GATE DRIVER VOLL LO low-state output voltage ILO = 100 mA VOHL LO high-state output voltage ILO = -100 mA, VOHL = VCC - VLO LO rise time CLOAD = 1000 pF 0.1 0.18 0.17 0.26 V V 6 ns LO fall time CLOAD = 1000 pF 5 ns IOHL Peak LO source current VLO = 0 V 2.5 A IOLL Peak LO sink current VLO = VCC 3.3 A HO GATE DRIVER VOLH HO low-state output voltage IHO = 100 mA 0.11 0.19 VOHH HO high-state output voltage IHO = -100 mA, VOHH = VHB - VHO 0.18 0.27 HO rise time CLOAD = 1000 pF V V 6 ns HO fall time CLOAD = 1000 pF 5 ns IOHH Peak HO Source current VHO = 0 V, VSW = 0, VHB = 8 V 2.2 A IOLH Peak HO sink current VHO = VHB = 8 V 3.3 A 3 V HB to SW undervoltage Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 7 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com Electrical Characteristics (continued) Typical values correspond to TJ = 25C. Minimum and maximum limits apply over -40C to 125C junction temperature range. VIN = 36 V, VCC = 8 V, VCCDIS = 0 V, EN2 = 5 V, RT = 25 k, and no load on LO or HO (unless otherwise noted). PARAMETER TEST CONDITIONS HB DC bias current VHB - VSW = 8 V Thermal shutdown Rising MIN (1) TYP MAX (1) 70 100 UNIT A THERMAL TSD 165 C 25 C Thermal shutdown hysteresis 6.6 Switching Characteristics Typical values correspond to TJ = 25C. Minimum and maximum limits apply over -40C to 125C junction temperature range. VIN = 36 V, VCC = 8 V, VVCCDIS = 0 V, VEN2 = 5 V, RT = 25 k, and no load on LO or HO (unless otherwise noted). PARAMETER TEST CONDITIONS MIN TYP MAX UNIT LO fall to HO rise delay No load 70 ns HO fall to LO rise delay No load 60 ns 8 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 6.7 Typical Characteristics Figure 1. HO Peak Driver Current vs Output Voltage Figure 2. LO Peak Driver Current vs Output Voltage Figure 3. Driver Dead Time vs VCC Figure 4. Driver Dead Time vs Temperature Figure 5. VCC vs IVCC Figure 6. Switching Frequency vs RT Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 9 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com Typical Characteristics (continued) Figure 7. Error Amp Gain and Phase vs Frequency 10 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 7 Detailed Description 7.1 Overview The LM25119 high voltage switching regulator features all of the functions necessary to implement an efficient dual-channel buck regulator that operates over a very wide input voltage range. The LM25119 may be configured as two independent regulators or as a single high-current regulator with two interleaved channels. This easy-touse regulator integrates high-side and low-side MOSFET drivers capable of supplying peak currents of 2.5 A (VCC = 8 V). The regulator control method is based on current mode control using an emulated current ramp. Emulated peak current mode control provides inherent line feedforward, cycle-by-cycle current limiting and easeof-loop compensation. The use of an emulated control ramp reduces noise sensitivity of the pulse-width modulation circuit, allowing reliable processing of the very small duty cycles necessary in high input voltage applications. The switching frequency is user programmable from 50 kHz to 750 kHz. An oscillator or synchronization pin allows the operating frequency to be set by a single resistor or synchronized to an external clock. An undervoltage lockout and channel2 enable pin allows either both regulators to be disabled or channel2 to be disabled with full operation of channel1. Fault protection features include current limiting, thermal shutdown and remote shutdown capability. The undervoltage lockout input enables both channels when the input voltage reaches a user selected threshold and provides a very low quiescent shutdown current when pulled low. The 32-pin WQFN package features an exposed pad to aid in thermal dissipation. Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 11 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com 7.2 Functional Block Diagram COMMON VIN CLK 1 COMMON BIAS GENERATOR RT OSCILLATOR / SYNC DETECTOR CLK 2 BIAS 0.8V AGND UVLO UVLO LOGIC CHANNEL 1 SHUTDOWN STANDBY CONTROL CHANNEL 2 THERMAL SHUTDOWN CHANNEL 1 STANDBY RES Current 10 PA RES CHANNEL 2 STANDBY VCC REGULATORS VCCDIS VCC DISABLE LOGIC 500 k: HICCUP FAULT TIMER 256 CYCLES RESTART LOGIC CHANNEL 1 CHANNEL 1 FAULT DEMB LOGIC DECODER CHANNEL 2 CHANNEL 2 FAULT 50 k: CHANNEL 1 VIN VCC1 7.6V REGULATOR VCC UVLO VCC DISABLE LOGIC HB1 SS1 Current 10 PA FB1 + 0.8V + - + - DISABLE HB UVLO 1.2V SS1 CLK 1 + S Q R Q HO1 LEVEL SHIFT/ ADAPTIVE TIMER DRIVER SW1 VCC1 + - COMP1 LO1 DRIVER LOGIC DECODER/ DIODE EMULATION 1.2V RAMP1 CS1 TRACK SAMPLE and HOLD + - CSG1 A = 10 PGND1 CLK 1 CHANNEL 2 VIN VCC2 7.6V REGULATOR VCC UVLO 50 k: EN2 VCC DISABLE LOGIC HB2 SS2 Current 10 PA + 0.8V + - COMP2 + - CLK 2 + Q R Q EN2 LOGIC LEVEL SHIFT/ ADAPTIVE TIMER HO2 DRIVER SW2 VCC2 + - LO2 1.2V RAMP2 S DISABLE LOGIC DECODER/ DIODE EMULATION TRACK SAMPLE and HOLD DRIVER CS2 + - FB2 HB UVLO 1.2V SS2 CSG2 A = 10 PGND2 CLK 2 Copyright (c) 2016, Texas Instruments Incorporated 12 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 7.3 Feature Description 7.3.1 High Voltage Start-Up Regulator The LM25119 contains two internal high voltage bias regulators, VCC1 and VCC2, that provide the bias supply for the PWM controllers and gate drive for the MOSFETs of each regulator channel. The input pin (VIN) can be connected directly to an input voltage source as high as 42 V. The outputs of the VCC regulators are set to 7.6 V. When the input voltage is below the VCC set-point level, the VCC output tracks the VIN with a small dropout voltage. If VCC1 is in an undervoltage condition, channel2 is disabled. This interdependence is necessary to prevent channel2 from running open-loop in the single output interleaved mode when the channel2 error amplifier is disabled (if either VCC is in UV, both channels are disabled). The outputs of the VCC regulators are current limited at 25-mA (minimum) output capability. Upon power up, the regulators source current into the capacitors connected to the VCC pins. When the voltage at the VCC pins exceed 4 V and the UVLO pin is greater than 1.25 V, both channels are enabled and a soft-start sequence begins. Both channels remain enabled until either VCC pin falls below 3.8 V, the UVLO pin falls below 1.25 V or the die temperature exceeds the thermal limit threshold. When operating at higher input voltages the bias power dissipation within the controller can be excessive. An output voltage derived bias supply can be applied to a VCC pins to reduce the IC power dissipation. The VCCDIS input can be used to disable the internal VCC regulators when external biasing is supplied. If VCCDIS > 1.25 V, the internal VCC regulators are disabled. The externally supplied bias must be coupled to the VCC pins through a diode, preferably a Schottky (low forward voltage). VCCDIS has a 500-k internal pulldown resistance to ground for normal operation with no external bias. The internal pulldown resistance can be overridden by pulling VCCDIS above 1.25 V through a resistor divider connected to an external bias supply. The VCC regulator series pass transistor includes a diode between VCC and VIN that must not be forwardbiased in normal operation. If the external bias winding can supply VCC greater than VIN, an external blocking diode is required from the input power supply to the VIN pin to prevent the external bias supply from passing current to the input supply through the VCC pins. For VOUT between 5 V and 14.5 V, VOUT can be connected directly to VCC through a diode. For VOUT < 5 V, a bias winding on the output inductor can be added as shown in Figure 8. VCC VOUT SW L COUT Figure 8. VCC Bias Supply With Additional Inductor Winding In high voltage applications, take extra care to ensure the VIN pin does not exceed the absolute maximum voltage rating of 45 V. During line or load transients, voltage ringing on the VIN line that exceeds the absolute maximum rating can damage the IC. Both careful PCB layout and the use of quality bypass capacitors located close to the VIN and AGND pins are essential. 7.3.2 UVLO The LM25119 contains a dual-level undervoltage lockout (UVLO) circuit. When the UVLO pin is less than 0.4 V, the LM25119 is in shutdown mode. The shutdown comparator provides 100 mV of hysteresis to avoid chatter during transitions. When the UVLO pin voltage is greater than 0.4 V but less than 1.25 V, the controller is in standby mode. In the standby mode the VCC bias regulators are active but the controller outputs are disabled. This feature allows the UVLO pin to be used as a remote enable or disable function. When the VCC outputs exceed their respective undervoltage thresholds (4 V) and the UVLO pin voltage is greater than 1.25 V, the outputs are enabled and normal operation begins. Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 13 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com Feature Description (continued) An external set-point voltage divider from the VIN to GND is used to set the minimum VIN operating voltage of the regulator. The divider must be designed such that the voltage at the UVLO pin is greater than 1.25 V when the input voltage is in the desired operating range. UVLO hysteresis is accomplished with an internal 20-A current source that is switched on or off into the impedance of the set-point divider. When the UVLO pin voltage exceeds 1.25-V threshold, the current source is activated to quickly raise the voltage at the UVLO pin. When the UVLO pin voltage falls below the 1.25-V threshold, the current source is turned off causing the voltage at the UVLO pin to quickly fall. The UVLO pin must not be left floating. 7.3.3 Enable 2 The LM25119 contains an enable function allowing shutdown control of channel2, independent of channel1. If the EN2 pin is pulled below 2 V, channel2 enters shutdown mode. If the EN2 input is greater than 2.5 V, channel2 returns to normal operation. An internal 50-k pullup resistor on the EN2 pin allows this pin to be left floating for normal operation. The EN2 input can be used in conjunction with the UVLO pin to sequence the two regulator channels. If EN2 is held low as the UVLO pin increases to a voltage greater than the 1.25-V UVLO threshold, channel1 begins operation while channel2 remains off. Both channels become operational when the UVLO, EN2, VCC1, and VCC2 pins are above their respective operating thresholds. Either channel of the LM25119 can also be disabled independently by pulling the corresponding SS pin to AGND. 7.3.4 Oscillator and Sync Capability The LM25119 switching frequency is set by a single external resistor connected between the RT pin and the AGND pin (RT). The resistor must be located very close to the device and connected directly to the pins of the IC (RT and AGND). To set a desired switching frequency (fSW) of each channel, the resistor can be calculated with Equation 1. 5.2 u 109 RT 948 fSW where * * RT is in ohms () fSW is in hertz (Hz) (1) The frequency fSW is the output switching frequency of each channel. The internal oscillator runs at twice the switching frequency and an internal frequency divider interleaves the two channels with 180 phase shift between PWM pulses at the HO pins. The RT pin can be used to synchronize the internal oscillator to an external clock. The internal oscillator can be synchronized by AC coupling a positive edge into the RT pin. The voltage at the RT pin is nominally 1.25 V and the voltage at the RT pin must exceed 4 V to trip the internal synchronization pulse detector. A 5-V amplitude signal and 100-pF coupling capacitor are recommended. Synchronizing at greater than twice the free-running frequency may result in abnormal behavior of the pulse width modulator. Also, note that the output switching frequency of each channel is one-half the applied synchronization frequency. 7.3.5 Error Amplifiers and PWM Comparators Each of the two internal high-gain error amplifiers generates an error signal proportional to the difference between the regulated output voltage and an internal precision reference (0.8 V). The output of each error amplifier is connected to the COMP pin allowing the user to provide loop compensation components. Generally a Type II network is recommended. This network creates a pole at 0 Hz, a mid-band zero, and a noise-reducing, high-frequency pole. The PWM comparator compares the emulated current sense signal from the RAMP generator to the error amplifier output voltage at the COMP pin. Only one error amplifier is required when configuring the controller as a two channel, single output interleaved regulator. For these applications, the channel1 error amplifier (FB1, COMP1) is configured as the master error amplifier. The channel2 error amplifier must be disabled by connecting the FB2 pin to the VCC2 pin. When configured in this manner the output of the channel2 error amplifier (COMP2) is disabled and have a high output impedance. To complete the interleaved configuration, the COMP1 and the COMP2 pins must be connected together to facilitate PWM control of channel2 and current sharing between channels. 14 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 Feature Description (continued) 7.3.6 Ramp Generator The ramp signal used in the pulse width modulator for current mode control is typically derived directly from the buck switch current. This switch current corresponds to the positive slope portion of the inductor current. Using this signal for the PWM ramp simplifies the control loop transfer function to a single pole response and provides inherent input voltage feedforward compensation. The disadvantage of using the buck switch current signal for PWM control is the large leading edge spike due to circuit parasitics that must be filtered or blanked. Also, the current measurement may introduce significant propagation delays. The filtering, blanking time, and propagation delay limit the minimum achievable pulse width. In applications where the input voltage may be relatively large in comparison to the output voltage, controlling small pulse widths and duty cycles are necessary for regulation. The LM25119 uses a unique ramp generator which does not actually measure the buck switch current but rather reconstructs the signal. Representing or emulating the inductor current provides a ramp signal to the PWM comparator that is free of leading edge spikes and measurement or filtering delays. The current reconstruction is comprised of two elements; a sample-and-hold DC level and the emulated inductor current ramp as shown in Figure 9. RAMP = RAMP Sample and Hold DC Level VIN x tON RRAMP x CRAMP 10 x RS V/A tON Figure 9. Composition of Current Sense Signal The sample-and-hold DC level is derived from a measurement of the recirculating current flowing through the current sense resistor. The voltage across the sense resistor is sampled and held just prior to the onset of the next conduction interval of the buck switch. The current sensing and sample-and-hold provide the DC level of the reconstructed current signal. The positive slope inductor current ramp is emulated by an external capacitor connected from RAMP pin to AGND and a series resistor connected between SW and RAMP. The ramp resistor must not be connected to VIN directly because the RAMP pin voltage rating could be exceeded under high VIN conditions. The ramp created by the external resistor and capacitor has a slope proportional to the rising inductor current plus some additional slope required for slope compensation. Connecting the RAMP pin resistor to SW provides optimum slope compensation with a RAMP capacitor slope that is proportional to VIN. This adaptive slope compensation eliminates the requirement for additional slope compensation circuitry with high output voltage set points and frees the user from additional concerns in this area. The emulated ramp signal is approximately linear and the ramp slope is given in Equation 2. dVRAMP 10 u K u VIN u RS dt L (2) The factor of 10 Equation 2 corresponds to the internal current sense amplifier gain of the LM25119. The K factor is a constant which adds additional slope for robust pulse-width modulation control at lower input voltages. In practice this constant can be varied from 1 to 3. RS is the external sense resistor value. The voltage on the ramp capacitor is given with Equation 3and Equation 4. * tPERIOD VRAMP VIN u 1 e RRAMP u CRAMP (c) VIN u tPERIOD VRAMP | RRAMP u CRAMP (3) (4) The approximation is the first order term in a Taylor Series expansion of the exponential and is valid because tPERIOD is small relative to the RAMP pin R-C time constant. Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 15 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com Feature Description (continued) Multiplying Equation 2 by tPERIOD to convert the slope to a peak voltage, and then equating Equation 2 with Equation 4 allows us to solve for CRAMP using Equation 5. L CRAMP 10 u RS u K u RRAMP (5) Choose either CRAMP or RRAMP and use Equation 5 to calculate the other component. The difference between the average inductor current and the DC value of the sampled inductor current can cause instability for certain operating conditions. This instability is known as sub-harmonic oscillation, which occurs when the inductor ripple current does not return to its initial value by the start of next switching cycle. Sub-harmonic oscillation is normally characterized by alternating wide and narrow pulses at the switch node. The ramp equation above contains the optimum amount of slope compensation, however extra slope compensation is easily added by selecting a lower value for RRAMP or CRAMP. 7.3.7 Current Limit The LM25119 contains a current limit monitoring scheme to protect the regulator from possible overcurrent conditions. When set correctly, the emulated current signal is proportional to the buck switch current with a scale factor determined by the current limit sense resistor, RS, and current sense amplifier gain. The emulated signal is applied to the current limit comparator. If the emulated ramp signal exceeds 1.2 V, the present cycle is terminated (cycle-by-cycle current limiting). Shown in Figure 10 is the current limit comparator and a simplified current measurement schematic. In applications with small output inductance and high input voltage, the switch current may overshoot due to the propagation delay of the current limit comparator. If an overshoot must occur, the sample-and-hold circuit detects the excess recirculating current before the buck switch is turned on again. If the sample-and-hold DC level exceeds the internal current limit threshold, the buck switch is disabled and skip pulses until the current has decayed below the current limit threshold. This approach prevents current runaway conditions due to propagation delays or inductor saturation because the inductor current is forced to decay to a controlled level following any current overshoot. CURRENT LIMIT COMPARATOR CURRENT SENSE AMPLIFIER 1.2V CS CLK RS IL - - + + A=10 CSG RAMP HO SW RRAMP CRAMP Figure 10. Current Limit and Ramp Circuit 7.3.8 Hiccup Mode Current Limiting To further protect the regulator during prolonged current limit conditions, an internal counter counts the PWM clock cycles during which cycle-by-cycle current limiting occurs. When the counter detects 256 consecutive cycles of current limiting, the regulator enters a low power dissipation hiccup mode with the HO and LO outputs disabled. The restart timer pin, RES, and an external capacitor configure the hiccup mode current limiting. A capacitor on the RES pin (CRES) determines the time the controller remains in low power standby mode before automatically restarting. A 10-A current source charges the RES pin capacitor to the 1.25-V threshold which restarts the overloaded channel. The two regulator channels operate independently. One channel may operate normally while the other is in the hiccup mode overload protection. The hiccup mode commences when either channel experiences 256 consecutive PWM cycles with cycle-by-cycle current limiting. If that occurs, the overloaded channel turns off and remains off for the duration of the RES pin timer. The hiccup mode current-limiting function can be disabled. The RES configuration is latched during initial power up when UVLO is above 1.25 V and VCC1 and VCC2 are above their UV thresholds, determining hiccup or nonhiccup current limiting. If the RES pin is tied to VCC at initial power on, hiccup current limit is disabled. 16 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 Feature Description (continued) 7.3.9 Soft Start The soft-start feature allows the regulator to gradually reach the steady-state operating point, thus reducing startup stresses and surges. The LM25119 regulates the FB pin to the SS pin voltage or the internal 0.8-V reference, whichever is lower. At the beginning of the soft-start sequence when SS = 0 V, the internal 10-A soft-start current source gradually increases the voltage on an external soft-start capacitor (CSS) connected to the SS pin resulting in a gradual rise of the FB and output voltages. Either regulator channel of the LM25119 can be disabled by pulling the corresponding SS pin to AGND. 7.3.10 HO and LO Output Drivers The LM25119 contains a high-current, high-side driver and associated high voltage level shift to drive the buck switch of each regulator channel. This gate driver circuit works in conjunction with an external diode and bootstrap capacitor. A 0.1 F or larger ceramic capacitor, connected with short traces between the HB pin and SW pin, is recommended. During the OFF-time of the high-side MOSFET, the SW pin voltage is approximately 0 V and the bootstrap capacitor charges from VCC through the external bootstrap diode. When operating with a high PWM duty cycle, the buck switch is forced off each cycle for 320 ns to ensure that the bootstrap capacitor is recharged. The LO and HO outputs are controlled with an adaptive dead-time methodology which insures that both outputs are never enabled at the same time. When the controller commands HO to be enabled, the adaptive dead-time logic first disables LO and waits for the LO voltage to drop. HO is then enabled after a small delay. Similarly, the LO turnon is disabled until the HO voltage has discharged. This methodology insures adequate dead-time for any size MOSFET. Exercise care in selecting an output MOSFET with the appropriate threshold voltage, especially if VCC is supplied from the regulator output. During start-up at low input voltages the MOSFET threshold must be lower than the 4-V VCC undervoltage lockout threshold. Otherwise, there may be insufficient VCC voltage to completely turn on the MOSFET as VCC undervoltage lockout is released during start-up. If the buck switch MOSFET gate drive is not sufficient, the regulator may not start or it may hang up momentarily in a high power dissipation state. This condition can be avoided by selecting a MOSFET with a lower threshold voltage or if VCC is supplied from an external source higher than the output voltage. If the minimum input voltage programmed by the UVLO pin resistor divider is above the VCC regulation level, this precaution is of no concern. 7.3.11 Maximum Duty Cycle When operating with a high PWM duty cycle, the buck switch is forced off each cycle for 320 ns to ensure the bootstrap capacitor is recharged and to allow time to sample and hold the current in the low-side MOSFET. This forced OFF-time limits the maximum duty cycle of the controller. When designing a regulator with high switching frequency and high duty cycle requirements, make sure to check the required maximum duty cycle (including losses) against the graph shown in Figure 11. The actual maximum duty cycle varies with the operating frequency in Equation 6. DMAX = 1 - fSW 320 10-9 (6) Figure 11. Maximum Duty Cycle vs Switching Frequency Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 17 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com Feature Description (continued) 7.3.12 Thermal Protection Internal thermal shutdown circuitry is provided to protect the integrated circuit in the event the maximum junction temperature is exceeded. When activated, typically at 165C, the controller is forced into a low-power reset state, disabling the output driver and the VCC bias regulators. This feature is designed to prevent catastrophic failures from overheating and destroying the device. 7.4 Device Functional Modes 7.4.1 Diode Emulation A fully synchronous buck regulator implemented with a free-wheel MOSFET rather than a diode has the capability to sink current from the output in certain conditions such as light load, overvoltage, or prebias start-up. The LM25119 device provides a diode emulation feature that can be enabled to prevent reverse (drain to source) current flow in the low-side, free-wheel MOSFET. When configured for diode emulation, the low-side MOSFET is disabled when reverse current flow is detected. The benefit of this configuration is lower power loss at no load or light load conditions and the ability to turn on into a prebiased output without discharging the output. The diode emulation mode allows for start-up into prebiased loads, because it prevents reverse current flow as the soft-start capacitor charges to the regulation level during start-up. The negative effect of diode emulation is degraded light load transient response times. Enabling the diode emulation feature is recommended and allows discontinuous conduction operation. The diode emulation feature is configured with the DEMB pin. To enable diode emulation, connect the DEMB pin to ground or leave the pin floating. If continuous conduction operation is desired, the DEMB pin must be tied to either VCC1 or VCC2. 18 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI's customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information 8.1.1 Miscellaneous Functions EN2 is left floating which allows channel2 to always remain enabled. If EN2 is pulled below 2 V, channel2 is disabled. The DEMB pin is left floating because the design sample uses diode emulation. For fully synchronous (continuous conduction) operation, connect the DEMB to a voltage greater than 2.6 V. VCCDIS is left floating to enable the internal VCC regulators. To disable the internal VCC regulators, connect this pin to a voltage greater than 1.25 V. 8.1.2 Interleaved Two-Phase Operation Interleaved operation offers many advantages in single-output, high-current applications. The output power path is split between two identical channels reducing the current in each channel by one-half. Ripple current reduction in the output capacitors is reduced significantly because each channel operates 180 degrees out of phase from the other. Ripple reduction is greatest at 50% duty cycle and decreases as the duty cycle varies away from 50%. Refer to Figure 12 to estimate the ripple current reduction. Also, the effective ripple in the input and output capacitors occurs at twice the frequency of a single-channel design due to the combining of the two channels. All of these factors are advantageous in managing the higher currents and their effects in a high power design. Figure 12. Cancellation Factor vs Duty Cycle for Output Capacitor To begin an interleaved design, use the previous equations in this datasheet to first calculate the required value of components using one-half the current in the output power path. The attenuation factor in Figure 12 is the ratio of the output capacitor ripple to the inductor ripple versus duty cycle. The inductor ripple used in this calculation is the ripple in either inductor in a two phase design, not the ripple calculated for a single phase design of the same output power. It can be observed that operation around 50% duty cycle results in almost complete ripple attenuation in the output capacitor. Figure 12 can be used to calculate the amount of ripple attenuation in the output capacitors. Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 19 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com Application Information (continued) Figure 13. Normalized Input Capacitor RMS Ripple Current vs Duty Cycle Figure 13 illustrates the ripple current reduction in the input capacitors due to interleaving. As with the output capacitors, there is near perfect ripple reduction near 50% duty cycle. This plot can be used to calculate the ripple in the input capacitors at any duty cycle. In designs with large duty cycle swings, use the worst-case ripple reduction for the design. To configure the LM25119 device for interleaved operation, connect COMP1 and COMP2 pins together at the IC. Connecting the FB2 pin to VCC2 pin disables the channel2 error amplifier with a high output impedance at COMP2. Connect the compensation network between FB1 and the common COMP pins. Connect the two power stages together at the output capacitors. Finally use the plots in Figure 12 and Figure 13 along with the duty cycle range to determine the amount of output and input capacitor ripple reduction. Frequently more capacitance than necessary is used in a design just to meet ESR requirements. Reducing the capacitance based solely on ripple reduction graphs alone may violate this requirement. 8.1.3 Interleaved 4-Phase Operation Two LM25119 devices can be designed for 4-phase operation with below configurations. The VCC shutdown and thermal shutdown on master device will shut down all four channels eventually by pulling down COMP bus. The VCC shutdown and thermal shutdown on slave device will only shut down the device under fault. * To synchronize two devices and achieve phase shift, a 90 degree shifted clock should be applied to RT pins of master and slave devices * Connect COMP pins of master and slave channels together. * Connect FB pin of slave channel to local VCC pin. * Connect RES pin to local VCC pin. This means hiccup model should be disabled. * Connect all UVLO pins of master and slave channels together. This means the UVLO hysteresis current will be 4 times of 20-A. 8.2 Typical Applications 20 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 8.2.1 Dual-output Design Example Figure 14. 3.3-V 8-A, 1.8-V 8-A Dual-Output Application Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 21 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com 8.2.1.1 Design Requirements 8.2.1.1.1 External Components The procedure for calculating the external components is illustrated with the following design example. Only the values for the 3.3 V output are calculated because the procedure is the same for the 1.8-V output. The circuit shown in Figure 14 is configured for the following specifications: * CH1 output voltage, VOUT1 = 3.3 V * CH2 output voltage, VOUT2 = 1.8 V * CH1 maximum load current, IOUT1 = 8 A * CH2 maximum load current, IOUT2 = 8 A * Minimum input voltage, VIN(min) = 6 V * Maximum input voltage, VIN(max) = 36 V * Switching frequency, fSW = 230 kHz Some component values were chosen as a compromise between the 3.3-V and 1.8-V outputs to allow identical components to be used on both outputs. This design can be reconfigured in a dual-channel interleaved configuration with a single 3.3-V output which requires identical power channels. 8.2.1.2 Detailed Design Procedure 8.2.1.2.1 Timing Resistor RT sets the switching frequency of each regulator channel. Generally, higher frequency applications are smaller but have higher losses. Operation at 230 kHz was selected for this example as a reasonable compromise between small size and high efficiency. The value of RT for 230-kHz switching frequency is calculated with Equation 7. RT 5.2 u 109 fSW 948 21.66 k: (7) A standard value or 22.1 k was chosen for RT. The internal oscillator frequency is twice the switching frequency and is about 460 kHz. 8.2.1.2.2 Output Inductor The inductor value is determined based on the operating frequency, load current, ripple current, and the input and output voltages. IPP IO 0 T= 1 fSW Figure 15. Inductor Current Knowing the switching frequency, maximum ripple current (IPP), maximum input voltage and the nominal output voltage (VOUT), the inductor value is calculated with Equation 8. VOUT VOUT * L u 1 I PPu fSW (c) VIN(MAX) (8) 22 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 The maximum ripple current occurs at the maximum input voltage. Typically, IPP is 20% to 40% of the full load current. When operating in the diode emulation mode configuration, the maximum ripple current must be less than twice the minimum load current. For full synchronous operation, higher ripple current is acceptable. Higher ripple current allows for a smaller inductor size, but places more of a burden on the output capacitor to smooth the ripple current. For this example in Equation 9, a ripple current of 25% of 8 A was chosen as a compromise for the 1.8-V output. L 3.3 V * 3.3 V u 1 0.25 u 8A u 230 kHz (c) 36 V 6.5 PH (9) The nearest standard value of 6.8 H was chosen for L. Using the value of 6.8 H for L in Equation 10 and the example (Equation 11), calculate IPP again. This step is necessary if the chosen value of L differs significantly from the calculated value. VOUT VOUT * I PP u 1 L u fSW (c) VIN(MAX) (10) 3.3 V * 3.3 V u 1 6.8 PH u 230 kHz (c) 36 V IPP 1.92A (11) 8.2.1.2.3 Current Sense Resistor Before determining the value of current sense resistor (RS), it is valuable to understand the K factor, which is the ramp slope multiple chosen for slope compensation. The K factor can vary from 1 to 3 in practice and is defined with Equation 12. L K 10 u RS u RRAMP u CRAMP (12) The performance of the converter varies depending on the selected K value (see Table 1). For this example, 3 was chosen as the K factor to minimize the power loss in sense resistor RS and the cross-talk between channels. Crosstalk between the two regulators under certain conditions is observed on the output as switch jitter. The maximum output current capability (IOUT(MAX)) must be about 20% to 50% higher than the required output current, (8 A at VOUT1) to account for tolerances and ripple current. For this example, 130% of 8 A was chosen (10.4 A). The current sense resistor value is calculated with Equation 13 and the example (Equation 14). VCS(TH) RS VOUT u K IPP IOUT(MAX) fSW u L 2 where * VCS(TH) is the current limit threshold voltage (120 mV) RS 10.4A 0.12 3.3 V u 3 230 kHz u 6.8 PH 1.92A 2 (13) 0.0076 (14) A value of 8 m was chosen for RS. The sense resistor must be rated to handle the power dissipation at maximum input voltage when current flows through the free-wheel MOSFET for the majority of the PWM cycle. The maximum power dissipation of RS is calculated with Equation 15 and the example (Equation 16). VOUT * PRS 1 IOUT 2RS V IN(MAX) (c) (15) PRS 3.3 V * 2 1 u 8 u 0.008 36 V (c) 0.46W (16) During output short condition, the worst-case peak inductor current is limited to Equation 17 and the example (Equation 18). Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 23 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 I LIM _ PEAK www.ti.com VCS(TH) VIN(MAX) tON(MIN) RS L where * tON(MIN) is the minimum HO on-time which is nominally 100 ns I LIM _ PEAK 0.12 0.008: 36 V u 100 ns 6.8 PH (17) 15.53A (18) The chosen inductor must be evaluated for this condition, especially at elevated temperature where the saturation current rating of the inductor may drop significantly. At the maximum input voltage with a shorted output, the valley current must fall below VCS(TH) / RS before the high-side MOSFET is allowed to turn on. 8.2.1.2.4 Ramp Resistor and Ramp Capacitor The value of ramp capacitor (CRAMP) must be less than 2 nF to allow full discharge between cycles by the discharge switch internal to the LM25119 device . A good-quality, thermally-stable ceramic capacitor with 5% or less tolerance is recommended. For this design the value of CRAMP was set at the standard capacitor value of 820 pF. With the inductor, sense resistor and the K factor selected, the value of the ramp resistor (RRAMP) is calculated with Equation 19 and the example (Equation 20). The standard value of 34 k was selected. L RRAMP 10 u RS u K u CRAMP (19) RRAMP 6.8 PH 10 u 0.008 : u 3 u 820 pF 34.5 k: (20) 8.2.1.2.5 Output Capacitors The output capacitors smooth the inductor ripple current and provide a source of charge during transient loading conditions. For this design example, a 680-F electrolytic capacitor with 10-m ESR was selected as the main output capacitor. The fundamental component of the output ripple voltage is approximated with Equation 21 and the example (Equation 22 and Equation 23). 'VOUT IPP u ESR 2 * 1 (c) u |SW u &OUT 'VOUT 1.92A u 0.01 :2 'VOUT 19.3 mV 2 (21) * 1 8 230 kHz 680 F u u P (c) 2 (22) (23) Two 22-F low ERS or ESL ceramic capacitors are placed in parallel with the 680-F electrolytic capacitor, to further reduce the output voltage ripple and spikes. Table 1. Performance Variation by K Factor K<1 Cross talk Peak inductor current with short output condition Inductor size Sub-harmonic oscillation may occur 1 <-- K --> 3 Higher Lower Lower Higher Smaller Larger Power dissipation of Rs Higher Lower Efficiency Lower Higher 24 Submit Documentation Feedback K>3 Introduces additional pole near cross-over frequency Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 8.2.1.2.6 Input Capacitors The regulator input supply voltage typically has high source impedance at the switching frequency. Good-quality input capacitors are necessary to limit the ripple voltage at the VIN pin while supplying most of the switch current during the ON-time. When the buck switch turns on, the current into the buck switch steps to the valley of the inductor current waveform, ramps up to the peak value, and then drops to the zero at turnoff. The input capacitance must be selected for RMS current rating and minimum ripple voltage. A good approximation for the required ripple current rating necessary is IRMS > IOUT / 2. Seven 2.2-F ceramic capacitors were used for each channel. With ceramic capacitors, the input ripple voltage is triangular. The input ripple voltage with one channel operating is approximately Equation 24 and the example (Equation 25). IOUT 'VIN u |SW u &IN (24) 8A 4 u 230 kHz u 15.4 PF 'VIN 0.565 V (25) The ripple voltage of the input capacitors is reduced significantly with dual-channel operation because each channel operates 180 degrees out of phase from the other. Capacitors connected in parallel must be evaluated for RMS current rating. The current splits between the input capacitors based on the relative impedance of the capacitors at the switching frequency. When the converter is connected to an input power source, a resonant circuit is formed by the line inductance and the input capacitors. To minimize overshoot make CIN > 10 x LIN. The characteristic source impedance (ZS) and resonant frequency (fS) are Equation 26 and the example (Equation 27). LIN CIN ZS where * fS LIN is the inductance of the input wire (26) 1 2S LIN u CIN (27) The converter exhibits negative input impedance which is lowest at the minimum input voltage in Equation 28. VIN2 POUT ZIN (28) The damping factor for the input filter is given by Equation 29. G 1 RIN ESR u 2 (c) ZS ZS * ZIN where * * RIN is the input wiring resistance ESR is the equivalent series resistance of the input capacitors (29) When = 1, the input filter is critically damped. This may be difficult to achieve with practical component values. With < 0.2, the input filter exhibits significant ringing. If is zero or negative, there is not enough resistance in the circuit and the input filter sustains an oscillation. When operating near the minimum input voltage, a bulk aluminum electrolytic capacitor across CIN may be needed to damp the input for a typical bench test setup. 8.2.1.2.7 VCC Capacitor The primary purpose of the VCC capacitor (CVCC) is to supply the peak transient currents of the LO driver and bootstrap diode as well as provide stability for the VCC regulator. These peak currents can be several amperes. TI recommends the value of CVCC must be no smaller than 0.47 F, and be a good-quality, low-ESR, ceramic capacitor located at the pins of the IC to minimize potentially damaging voltage transients caused by trace inductance. A value of 1 F was selected for this design. Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 25 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com 8.2.1.2.8 Bootstrap Capacitor The bootstrap capacitor between the HB and SW pins supplies the gate current to charge the high-side MOSFET gate at each cycle's turnon and recovery charge for the bootstrap diode. These current peaks can be several amperes. TI recommends the value of the bootstrap capacitor is at least 0.1 F, and be a good-quality, low-ESR, ceramic capacitor located at the pins of the IC to minimize potentially damaging voltage transients caused by trace inductance. The absolute minimum value for the bootstrap capacitor is calculated with Equation 30. A value of 0.47 F was selected for this design. Qg CHB t 'VHB where * * Qg is the high-side MOSFET gate charge VHB is the tolerable voltage droop on CHB (which is typically less than 5% of VCC) (30) 8.2.1.2.9 Soft Start Capacitor The capacitor at the SS pin (CSS) determines the soft-start time (tSS), which is the time for the output voltage to reach the final regulated value. The value of CSS for a given time is determined from Equation 31. For this application, a value of 0.047 F was chosen for a soft-start time of 3.8 ms. tSS u 10 PA CSS 0.8 V (31) 8.2.1.2.10 Restart Capacitor The restart pin sources 10 A into the external restart capacitor (CRES). The value of the restart capacitor is given by Equation 32. For this application, a value of 0.47 F was chosen for a restart time of 59 ms. 10 PA u tRES CRES 1.25 V where * tRES is the time the device remains off before a restart attempt in hiccup mode current limiting (32) 8.2.1.2.11 Output Voltage Divider RFB1 and RFB2 set the output voltage level, the ratio of these resistors is calculated from Equation 33. RFB2 VOUT 1 RFB1 0.8 V (33) Choosing a value of 2.21 k for RFB1 results in a RFB2 value of 6.98 k for a VOUT1 of 3.3 V. A reasonable guide is to select the value of RFB1 in the range between 500 and 10 k. The value of RFB1 must be large enough to keep the total divider power dissipation small. VOUT 0.8 V + RFB2 FB COMP RCOMP CCOMP CHF RFB1 Figure 16. Feedback Configuration 26 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 8.2.1.2.12 UVLO Divider The UVLO threshold is internally set to 1.25 V at the UVLO pin. The LM25119 device is enabled when the system input voltage VIN causes the UVLO pin to exceed the threshold voltage of 1.25 V. When the UVLO pin voltage is below the threshold, the internal 20-A current source is disabled. When the UVLO pin voltage exceeds the 1.25-V threshold, the 20-A current source is enabled causing the UVLO pin voltage to increase, providing hysteresis. The values of RUV1 and RUV2 can be determined from Equation 34 and the example (Equation 35). VHYS RUV2 20 PA (34) 1.25 V u RUV2 RUV1 VIN 1.25 (35) VHYS is the desired UVLO hysteresis at VIN, and VIN in the second equation is the desired UVLO release (turnon) voltage. For example, if it is desired for the LM25119 device to be enabled when VIN reaches 5.6 V, and the desired hysteresis is 1.05 V, then RUV2 must be set to 52.5 k and RUV1 must be set to 15.1 k. For this application, RUV2 was selected to be 52.3 k and RUV1was selected to be 15 k. The LM25119 device can be remotely shutdown by taking the UVLO pin below 0.4 V with an external open-collector or open-drain device. The outputs and the VCC regulator are disabled in shutdown mode. Capacitor CFT provides filtering for the divider. A value of 100 pF was chosen for CFT. The voltage at the UVLO pin must never exceed 15 V when using the external set-point divider. It may be necessary to clamp the UVLO pin at high input voltages. VIN 20 A RUV2 UVLO Standby + CFT RUV1 Shutdown + Figure 17. UVLO Configuration 8.2.1.2.13 MOSFET Selection Selection of the power MOSFETs is governed by the same tradeoffs as switching frequency. Breaking down the losses in the high-side and low-side MOSFETs is one way to compare the relative efficiencies of different devices. When using discrete SO-8 MOSFETs, generally the output current capability range is 2 A to 10 A. Losses in the power MOSFETs can be broken down into conduction loss, gate charging loss, and switching loss. Conduction loss PDC is approximately Equation 36 and the example (Equation 37). PDC(HO PDC(LO MOSFET) D u (I O2u RDS(ON) u 1.3) (36) 2 MOSFET) (1 D) u (IO u RDS(ON) u 1.3) where * * D is the duty cycle The 1.3 factor accounts for the increase in MOSFET ON-resistance due to heating (37) Alternatively, the factor of 1.3 can be eliminated and the high temperature ON-resistance of the MOSFET can be estimated using the RDS(ON) vs Temperature curves in the MOSFET datasheet. Gate charging loss, PGC, results from the current driving the gate capacitance of the power MOSFETs and is approximated with Equation 38. PGC n u VCC u Qg u fSW where * * Qg refers to the total gate charge of an individual MOSFET n is the number of MOSFETs (38) Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 27 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com Gate charge loss differs from conduction and switching losses in that the actual dissipation occurs in the LM25119 device and not in the MOSFET itself. Further loss in the device is incurred if the gate driving current is supplied by the internal linear regulator. Switching loss occurs during the brief transition period as the MOSFET turns on and off. During the transition period both current and voltage are present in the channel of the MOSFET. The switching loss can be approximated with Equation 39. PSW 0.5 u VIN u IO u (tR tF ) u fSW where * tR and tF are the rise and fall times of the MOSFET (39) The rise and fall times are usually mentioned in the MOSFET datasheet or can be empirically observed with an oscilloscope. Switching loss is calculated for the high-side MOSFET only. Switching loss in the low-side MOSFET is negligible because the body diode of the low-side MOSFET turns on before the MOSFET itself, minimizing the voltage from drain to source before turnon. For this example, the maximum drain-to-source voltage applied to either MOSFET is 36 V. The selected MOSFETs must be able to withstand 36 V plus any ringing from drain to source, and be able to handle at least the VCC voltage plus any ringing from gate to source. A good choice of MOSFET for the 36-V input design example is the SI7884. It has an RDS(ON) of 7.5 m and total gate charge of 21 nC. In applications where a high step-down ratio is maintained in normal operation, efficiency may be optimized by choosing a high-side MOSFET with lower Qg, and low-side MOSFET with lower RDS(ON). 8.2.1.2.14 MOSFET Snubber A resistor-capacitor snubber network across the low-side MOSFET reduces ringing and spikes at the switching node. Excessive ringing and spikes can cause erratic operation and couple noise to the output. Selecting the values for the snubber is best accomplished through empirical methods. First, make sure the lead lengths for the snubber connections are very short. Start with a resistor value between 5 and 50 . Increasing the value of the snubber capacitor results in more damping, but higher snubber losses. Select a minimum value for the snubber capacitor that provides adequate damping of the spikes on the switch waveform at high load. A snubber may not be necessary with an optimized layout. 8.2.1.2.15 Error Amplifier Compensation RCOMP, CCOMP, and CHF configure the error amplifier gain characteristics to accomplish a stable voltage loop gain. One advantage of current mode control is the ability to close the loop with only two feedback components, RCOMP and CCOMP. The voltage loop gain is the product of the modulator gain and the error amplifier gain. For the 3.3-V output design example, the modulator is treated as an ideal voltage-to-current converter. The DC modulator gain of the LM25119 can be modeled with Equation 40. RLOAD DC _ GAIN(MOD) (A u RS ) where * A is the gain of the current sense amplifier which is 10 in the LM25119 (40) The dominant low frequency pole of the modulator is determined by the load resistance (RLOAD) and output capacitance (COUT). The corner frequency of this pole calculated with Equation 41. 1 fP(MOD) (2S u RLOAD u COUT ) (41) For RLOAD = 3.3 V / 8 A = 0.413 and COUT = 724 F (effective) then fP(MOD) = 532 Hz DC Gain(MOD) = 0.413 / (10 x 8 m) = 5.16 = 14.2 dB For the 3.3-V design example, the modulator gain versus frequency characteristic is shown in Figure 18. 28 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 Figure 18. Modulator Gain and Phase Components RCOMP and CCOMP configure the error amplifier as a Type II configuration. The DC gain of the amplifier is 80 dB with a pole at 0 Hz and a zero at fZEA = 1 / (2 x RCOMP x CCOMP). The error amplifier zero cancels the modulator pole leaving a single pole response at the crossover frequency of the voltage loop. A single pole response at the crossover frequency yields a very stable loop with 90 degrees of phase margin. For the design example, a conservative target loop bandwidth (crossover frequency) of 11 kHz was selected. The compensation network zero (fZEA) must be selected at least an order of magnitude less than the target crossover frequency. This constrains the product of RCOMP and CCOMP for a desired compensation network zero 1 / (2 x RCOMP x CCOMP) to be about 1.1 kHz. Increasing RCOMP, while proportionally decreasing CCOMP, increases the error amp gain. Conversely, decreasing RCOMP while proportionally increasing CCOMP, decreases the error amp gain. For the design example, CCOMP was selected as 6800 pF and RCOMP was selected as 36.5 k. These values configure the compensation network zero at 640 Hz. The error amp gain at frequencies greater than fZEA is: RCOMP / RFB2, which is approximately 5.22 (14.3 dB). The overall voltage loop gain can be predicted as the sum (in dB) of the modulator gain and the error amp gain. Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 29 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com Figure 19. Error Amplifier Gain and Phase Figure 20. Overall Voltage Loop Gain and Phase If a network analyzer is available, the modulator gain can be measured and the error amplifier gain can be configured for the desired loop transfer function. If the K factor is between 2 and 3, the stability must be checked with the network analyzer. If a network analyzer is not available, the error amplifier compensation components can be designed with the guidelines given. Step load transient tests can be performed to verify acceptable performance. The step load goal is minimum overshoot with a damped response. CHF can be added to the compensation network to decrease noise susceptibility of the error amplifier. The value of CHF must be sufficiently small because the addition of this capacitor adds a pole in the error amplifier transfer function. This pole must be well beyond the loop crossover frequency. Equation 42 offers a good approximation of the location of the pole added by CHF. fP2 = fZEA x CCOMP / CHF (42) The value of CHF was selected as 100 pF for the design example. 30 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 8.2.1.3 Application Curves VIN = 24 Vdc Top trace: VOUT = 3.3 V, 100 mV/div, AC-coupled Horizontal resolution: 0.5 ms/div IOUT rising from 2 A to 6 A Bottom trace: IOUT, 2 A/div Figure 21. Load Transient Response Figure 22. Typical Efficiency vs Load Current Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 31 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com 8.2.2 Two-Phase Design Example Figure 23. Two-Phase Design Example 32 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 8.2.2.1 Design Requirements Below are the design requirements for two-phase operation. * Output voltage, VOUT = 3.3 V * Load current, IOUT = 16 A * Minimum input voltage, VIN(min) = 6 V * Maximum input voltage, VIN(max) = 36 V * Switching frequency, fSW = 230 kHz 8.2.2.2 Detailed Design Procedure Refer to the design procedure of dual-output example to select external components. In the device evaluation board (schematic shown in Figure 14) interleaved operation can be enabled by shorting both outputs together (with identical components in the power train), and using 0- resistors for R22 and R21. This configuration effectively creates a short circuit between the VCC2 pin and the FB2 pin and between the COMP2 pin and the COMP1 pin. Also the channel2 feedback network C14, R6, and C15 must be removed. 8.2.2.3 Application Curves VIN = 12 V IOUT = 16 A VOUT = 3.3 V VIN = 12 V IOUT = 1 A Figure 24. VIN Startup VOUT = 3.3 V Figure 25. VIN Shutdown Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 33 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 VIN = 12 V IOUT = 16 A www.ti.com VOUT = 3.3 V Figure 26. Switching 34 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 9 Power Supply Recommendations LM25119 is a power management device. The power supply for the device is an DC voltage source within the specified input range. 10 Layout 10.1 Layout Guidelines The LM25119 consists of two integrated regulators operating almost independently. Crosstalk between the two regulators under certain conditions may be observed as switch jitter. This effect is common for any dual-channel regulator. Crosstalk effects are usually most severe when one channel is operating around 50% duty cycle. Careful layout practices help to minimize this effect. The following board layout guidelines apply specifically to the device and must be followed for best performance. * Maintain Loop1 and Loop2, shown in Figure 27, as small as possible * Maintain separate signal and power grounds * Place VCC capacitors (C6, C7) and VIN capacitor (C9) as closes as possible to the LM25119 device * Route CS and CSG traces together with Kelvin connection to the sense resistor * Connect AGND and PGND directly to the underside exposed pad * Ensure there are no high current paths beneath the underside exposed pad 10.1.1 Switching Jitter Root Causes and Solutions * Noise coupling of the high frequency switching between two channels through the input power rail - Maintain the high current path as short as possible - Choose a FET with minimum lead inductance - Place local bypass capacitors (CIN1, CIN2) as close as possible to the high-side FETs to isolate one channel from the high frequency noise of the other channel - Slow down the SW switching speed by increasing gate resistors R29 and R30 - Minimize the effective ESR or ESL of the input capacitor by paralleling input capacitors * High frequency AC noise on FB, CS, CSG and COMP - Use the star ground PCB layout technique and minimize the length of the high current path - Place the signal traces away from the SW, HO, HB traces and the inductor - Add an R-C filter between the CS and CSG pins - Place CS filter capacitor (C30, C31) next to the LM25119 and on the same PCB layer as the LM25119 * Ground offset at the switching frequency - Use the star ground PCB layout technique and minimize the length between the grounds of CIN1 and CIN2 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 35 LM25119 SNVS680I - AUGUST 2010 - REVISED APRIL 2018 www.ti.com 10.2 Layout Example VIN CIN1 CIN2 Loop1 PGND1 PGND2 Loop2 VOUT1 CSG1 CS1 COUT2 CSG2 CS2 VOUT2 COUT1 EP AGND RFB2A RFB1A RFB1B RFB2B The bold lines indicate a solid ground plane. Make the traces to the widest and the shortest and use the star ground technique. These lines indicate the high current paths. Make the traces as wide and short as possible These lines indicate the small signal paths. The traces can be narrow but keep them away from any radiated noise and away from traces that may couple noise capacitively These points require the maximum bypassing of the high frequency switching noise. Isolate each channel from the high frequency switching noise of the other channel. Figure 27. Recommended PCB Layout 36 Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 LM25119 www.ti.com SNVS680I - AUGUST 2010 - REVISED APRIL 2018 11 Device and Documentation Support 11.1 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2ETM Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 11.2 Trademarks E2E is a trademark of Texas Instruments. All other trademarks are the property of their respective owners. 11.3 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 11.4 Glossary SLYZ022 -- TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Documentation Feedback Copyright (c) 2010-2018, Texas Instruments Incorporated Product Folder Links: LM25119 37 PACKAGE OPTION ADDENDUM www.ti.com 13-Apr-2018 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Op Temp (C) Device Marking (4/5) LM25119PSQ/NOPB ACTIVE WQFN RTV 32 1000 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L25119P LM25119PSQE/NOPB ACTIVE WQFN RTV 32 250 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L25119P LM25119PSQX/NOPB ACTIVE WQFN RTV 32 4500 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L25119P (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based flame retardants must also meet the <=1000ppm threshold requirement. (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish value exceeds the maximum column width. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 13-Apr-2018 In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 30-Apr-2018 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing LM25119PSQ/NOPB WQFN RTV 32 LM25119PSQE/NOPB WQFN RTV LM25119PSQX/NOPB WQFN RTV SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant 1000 178.0 12.4 5.3 5.3 1.3 8.0 12.0 Q1 32 250 178.0 12.4 5.3 5.3 1.3 8.0 12.0 Q1 32 4500 330.0 12.4 5.3 5.3 1.3 8.0 12.0 Q1 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 30-Apr-2018 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) LM25119PSQ/NOPB WQFN RTV 32 1000 210.0 185.0 35.0 LM25119PSQE/NOPB WQFN RTV 32 250 210.0 185.0 35.0 LM25119PSQX/NOPB WQFN RTV 32 4500 367.0 367.0 35.0 Pack Materials-Page 2 PACKAGE OUTLINE RTV0032A WQFN - 0.8 mm max height SCALE 2.500 PLASTIC QUAD FLATPACK - NO LEAD 5.15 4.85 B A PIN 1 INDEX AREA 5.15 4.85 0.8 0.7 C SEATING PLANE 0.05 0.00 0.08 C 2X 3.5 SYMM EXPOSED THERMAL PAD (0.1) TYP 9 16 8 17 SYMM 33 2X 3.5 3.1 0.1 28X 0.5 1 PIN 1 ID 24 32 25 32X 0.5 0.3 32X 0.30 0.18 0.1 0.05 C A B 4224386/A 06/2018 NOTES: 1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing per ASME Y14.5M. 2. This drawing is subject to change without notice. 3. The package thermal pad must be soldered to the printed circuit board for thermal and mechanical performance. www.ti.com EXAMPLE BOARD LAYOUT RTV0032A WQFN - 0.8 mm max height PLASTIC QUAD FLATPACK - NO LEAD (3.1) SYMM 32 25 SEE SOLDER MASK DETAIL 32X (0.6) 1 24 32X (0.24) 28X (0.5) (3.1) 33 SYMM (4.8) (1.3) 8 17 (R0.05) TYP ( 0.2) TYP VIA 9 16 (1.3) (4.8) LAND PATTERN EXAMPLE EXPOSED METAL SHOWN SCALE: 15X 0.07 MIN ALL AROUND 0.07 MAX ALL AROUND METAL UNDER SOLDER MASK METAL EDGE EXPOSED METAL SOLDER MASK OPENING EXPOSED METAL NON SOLDER MASK DEFINED (PREFERRED) SOLDER MASK OPENING SOLDER MASK DEFINED SOLDER MASK DETAILS 4224386/A 06/2018 NOTES: (continued) 4. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature number SLUA271 (www.ti.com/lit/slua271). 5. Vias are optional depending on application, refer to device data sheet. If any vias are implemented, refer to their locations shown on this view. It is recommended that vias under paste be filled, plugged or tented. www.ti.com EXAMPLE STENCIL DESIGN RTV0032A WQFN - 0.8 mm max height PLASTIC QUAD FLATPACK - NO LEAD (0.775) TYP 32 25 32X (0.6) 32X (0.24) 1 24 28X (0.5) (0.775) TYP 33 (4.8) SYMM (R0.05) TYP 4X (1.35) 8 17 9 16 4X (1.35) SYMM (4.8) SOLDER PASTE EXAMPLE BASED ON 0.125 MM THICK STENCIL SCALE: 20X EXPOSED PAD 33 76% PRINTED SOLDER COVERAGE BY AREA UNDER PACKAGE 4224386/A 06/2018 NOTES: (continued) 6. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate design recommendations. www.ti.com IMPORTANT NOTICE Texas Instruments Incorporated (TI) reserves the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. Buyers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. TI's published terms of sale for semiconductor products (http://www.ti.com/sc/docs/stdterms.htm) apply to the sale of packaged integrated circuit products that TI has qualified and released to market. Additional terms may apply to the use or sale of other types of TI products and services. Reproduction of significant portions of TI information in TI data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. TI is not responsible or liable for such reproduced documentation. Information of third parties may be subject to additional restrictions. Resale of TI products or services with statements different from or beyond the parameters stated by TI for that product or service voids all express and any implied warranties for the associated TI product or service and is an unfair and deceptive business practice. TI is not responsible or liable for any such statements. Buyers and others who are developing systems that incorporate TI products (collectively, "Designers") understand and agree that Designers remain responsible for using their independent analysis, evaluation and judgment in designing their applications and that Designers have full and exclusive responsibility to assure the safety of Designers' applications and compliance of their applications (and of all TI products used in or for Designers' applications) with all applicable regulations, laws and other applicable requirements. Designer represents that, with respect to their applications, Designer has all the necessary expertise to create and implement safeguards that (1) anticipate dangerous consequences of failures, (2) monitor failures and their consequences, and (3) lessen the likelihood of failures that might cause harm and take appropriate actions. Designer agrees that prior to using or distributing any applications that include TI products, Designer will thoroughly test such applications and the functionality of such TI products as used in such applications. TI's provision of technical, application or other design advice, quality characterization, reliability data or other services or information, including, but not limited to, reference designs and materials relating to evaluation modules, (collectively, "TI Resources") are intended to assist designers who are developing applications that incorporate TI products; by downloading, accessing or using TI Resources in any way, Designer (individually or, if Designer is acting on behalf of a company, Designer's company) agrees to use any particular TI Resource solely for this purpose and subject to the terms of this Notice. TI's provision of TI Resources does not expand or otherwise alter TI's applicable published warranties or warranty disclaimers for TI products, and no additional obligations or liabilities arise from TI providing such TI Resources. TI reserves the right to make corrections, enhancements, improvements and other changes to its TI Resources. TI has not conducted any testing other than that specifically described in the published documentation for a particular TI Resource. Designer is authorized to use, copy and modify any individual TI Resource only in connection with the development of applications that include the TI product(s) identified in such TI Resource. NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER TI INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT OF TI OR ANY THIRD PARTY IS GRANTED HEREIN, including but not limited to any patent right, copyright, mask work right, or other intellectual property right relating to any combination, machine, or process in which TI products or services are used. Information regarding or referencing third-party products or services does not constitute a license to use such products or services, or a warranty or endorsement thereof. Use of TI Resources may require a license from a third party under the patents or other intellectual property of the third party, or a license from TI under the patents or other intellectual property of TI. TI RESOURCES ARE PROVIDED "AS IS" AND WITH ALL FAULTS. TI DISCLAIMS ALL OTHER WARRANTIES OR REPRESENTATIONS, EXPRESS OR IMPLIED, REGARDING RESOURCES OR USE THEREOF, INCLUDING BUT NOT LIMITED TO ACCURACY OR COMPLETENESS, TITLE, ANY EPIDEMIC FAILURE WARRANTY AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS. TI SHALL NOT BE LIABLE FOR AND SHALL NOT DEFEND OR INDEMNIFY DESIGNER AGAINST ANY CLAIM, INCLUDING BUT NOT LIMITED TO ANY INFRINGEMENT CLAIM THAT RELATES TO OR IS BASED ON ANY COMBINATION OF PRODUCTS EVEN IF DESCRIBED IN TI RESOURCES OR OTHERWISE. IN NO EVENT SHALL TI BE LIABLE FOR ANY ACTUAL, DIRECT, SPECIAL, COLLATERAL, INDIRECT, PUNITIVE, INCIDENTAL, CONSEQUENTIAL OR EXEMPLARY DAMAGES IN CONNECTION WITH OR ARISING OUT OF TI RESOURCES OR USE THEREOF, AND REGARDLESS OF WHETHER TI HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Unless TI has explicitly designated an individual product as meeting the requirements of a particular industry standard (e.g., ISO/TS 16949 and ISO 26262), TI is not responsible for any failure to meet such industry standard requirements. Where TI specifically promotes products as facilitating functional safety or as compliant with industry functional safety standards, such products are intended to help enable customers to design and create their own applications that meet applicable functional safety standards and requirements. Using products in an application does not by itself establish any safety features in the application. Designers must ensure compliance with safety-related requirements and standards applicable to their applications. Designer may not use any TI products in life-critical medical equipment unless authorized officers of the parties have executed a special contract specifically governing such use. Life-critical medical equipment is medical equipment where failure of such equipment would cause serious bodily injury or death (e.g., life support, pacemakers, defibrillators, heart pumps, neurostimulators, and implantables). Such equipment includes, without limitation, all medical devices identified by the U.S. Food and Drug Administration as Class III devices and equivalent classifications outside the U.S. TI may expressly designate certain products as completing a particular qualification (e.g., Q100, Military Grade, or Enhanced Product). Designers agree that it has the necessary expertise to select the product with the appropriate qualification designation for their applications and that proper product selection is at Designers' own risk. Designers are solely responsible for compliance with all legal and regulatory requirements in connection with such selection. Designer will fully indemnify TI and its representatives against any damages, costs, losses, and/or liabilities arising out of Designer's noncompliance with the terms and provisions of this Notice. Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright (c) 2018, Texas Instruments Incorporated Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Texas Instruments: LM25119PSQ/NOPB LM25119PSQE/NOPB LM25119PSQX/NOPB