638240200 Extractor Tool for .093 and HCS-125 Product Series
Doc No. ATS-638240200 Release Date: 03-17-10 UNCONTROLLED COPY Page 1 of 3
Revision: A Revision Date: 03-17-10
Extractor Tool
Instruction Sheet
Order No. 638240200
Engineering No. HT2066A
FEATURES
This Extractor Tool is for the removal of .093 and HCS-125 Product Series (pin and socket male and female
terminals) in both plugs and receptacles.
SCOPE
Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminals and 3.18mm (.125")
Diameter HCS-125 Pin and Socket Crimp Terminals
Terminal Series No. Housing Series No.
Terminal Order No.
02-09-1101
02-09-1102
02-09-1103
02-09-1104
02-09-3101
02-09-3102
02-09-3103
02-09-3104
02-09-5100
02-09-5102
02-09-5106
02-09-5111
39-00-0071
39-00-0072
39-00-0135
39-00-0136
39-00-0281
39-00-0282
39-00-0288
39-00-0289
39-00-0290
39-00-0291
39-00-0292
39-00-0293
39-00-0294
1189 Standard .093”
14-20 AWG Female
39-00-0295
50-29-1617
50-36-1654
50-36-1655
02-09-2101
02-09-2103
02-09-2170
02-09-2171
02-09-4104
02-09-6100
02-09-6101
02-09-6106
02-09-6110
39-00-0105
39-00-0106
39-00-0296
39-00-0297
39-00-0298
39-00-0299
1190 Standard .093”
Male 14-20 AWG
1261, 1292, 1360,
1375, 1396, 1490,
1545, 1619,
2163, 2629, 3191
39-00-0300
39-00-0301
02-09-2133
02-09-2134
02-09-6132
02-09-6134
02-09-6138
1376 Standard .093” 14-20 AWG Male 50-34-8509
1377 Standard .093” 14-20 AWG Female
1261, 1292, 1360,
1375, 1396, 1490,
1545, 1619,
2163, 2629 02-09-1134
02-09-5132
50-34-8511
02-09-2116
02-09-2117
02-09-2118
02-09-2119
02-09-2127
02-09-6122
02-09-6123
02-09-6125
02-09-6126
39-00-0283
39-00-0302
39-00-0303
39-00-0304
39-00-0305
39-00-0306
1380 Standard .093”
Male 18-22 AWG
40-01-1139
02-09-1115
02-09-1116
02-09-1117
02-09-1118
02-09-1119
02-09-1129
02-09-1130
02-09-5130
02-09-5133
02-09-5142
02-09-5143
39-00-0284
39-00-0285
39-00-0307
39-00-0308
39-00-0309
39-00-0310
39-00-0311
39-00-0312
39-00-0313
1381 Standard .093”
Female 18-22 AWG
1261, 1292, 1360,
1375, 1396, 1490,
1545, 1619,
2163, 2629, 3191
39-00-0314
40-01-1191
40-01-1192
02-09-1141
02-09-1142
02-09-1144
02-09-1145
02-09-1146
02-09-1147
02-09-5146
02-09-5147
39-00-0315
39-00-0316
39-00-0317
39-00-0318
39-00-0319
1433 Standard .093”
Female 24-28 AWG
39-00-0320
39-00-0321
39-00-0322
98-00-0228
98-00-0228
02-09-2141
02-09-2142
02-09-2143
02-09-2149
02-09-6144
02-09-6145
39-00-0323
39-00-0324
39-00-0325
39-00-0326
1434 Standard .093”
Male 24-30 AWG
1261, 1292, 1360,
1375, 1396, 1490,
1545, 1619,
2163, 2629, 3191
40-01-1107
98-00-0249
98-00-0250
1900 HCS-125 Pin 10-14 AWG 18-12-2601
18-12-2602
1901 HCS-125 Socket 10-14 AWG 42179 18-12-1601
18-12-1602
1973 Standard .093” 14-18 AWG
1261, 1292, 1360,
1375, 1396, 1490,
1545, 1619,
2163, 2629, 3191
02-09-8103
02-09-8104
02-09-8107
02-09-8108
02-09-8109
638240200 Extractor Tool for .093 and HCS-125 Product Series
Doc No. ATS-638240200 Release Date: 03-17-10 UNCONTROLLED COPY Page 2 of 3
Revision: A Revision Date: 03-17-10
Terminal Series No. Housing Series No.
Terminal Order No.
2046 HCS-125 Pin 16-18 AWG 42179 18-12-2221
18-12-2222
2047 HCS-125 Socket 16-18 AWG 42179 18-12-1221
18-12-1222
2151 Standard .093” 18-22 AWG Female
02-09-1201
02-09-1202
02-09-1203
02-09-1204
02-09-5203
2152 Standard .093” 18-22 AWG Male
1261, 1292, 1360,
1375, 1396, 1490,
1545, 1619,
2163, 2629, 3191
02-09-2201
02-09-2202
02-09-3202
02-09-6202
02-09-6203
2236 Standard .093” 20-22 AWG 18-09-2802
18-09-2805
18-09-2806
2237 Standard .093” 20-22 AWG 18-09-1605
18-09-1606
2269 Standard .093” 14-20 AWG Female
02-09-1105
2273 Standard .093” 18-22 AWG Female
1261, 1292, 1360,
1375, 1396, 1490,
1545, 1619,
2163, 2629, 3191
02-09-1122
02-09-1135
2282 Standard .093” 14-16 AWG 18-09-2803
18-09-2804
18-09-2807
2283 Standard .093” 14-16 AWG 18-09-1603
18-09-1604
18-09-1607
18-09-1608
2605 Standard .093” Pin 02-09-1145
02-09-1146
39-00-0382
39-00-0383
39-00-0384
2606 Standard .093” Pin 3191 02-09-8113
2870 Standard .093” Pin 22-24 AWG 02-09-2136
02-09-2137
02-09-2138
02-09-1136
02-09-1137
02-09-1138
02-09-1139
50-36-1656
2871 Standard .093” 22-24 AWG Female
50-36-1657
4272 Standard .093” Pin 18-22 AWG
1261, 1292, 1360,
1375, 1396, 1490,
1545, 1619,
2163, 2629, 3191 02-09-1149
02-09-1151
4549 Standard .093” 14-20 AWG 02-09-2166
02-09-2167
02-09-3203
4550 Standard .093” 14-20 AWG 02-09-1205
02-09-1206
02-09-5169
02-09-5170
50-29-1618
6271 Standard .093” 18-22 AWG Female
02-09-1212
02-09-1208
6310 Standard .093” 14-20 AWG Female
1261, 1292, 1360,
1375, 1396, 1490,
1545, 1619,
2163, 2629, 3191
02-09-1209
02-09-1211
7238 Standard .093” 14-18 AWG 02-09-1111
02-09-1112
7239 Standard .093” 14-18 AWG Male
1261, 1292, 1360,
1375, 1396, 1490,
1545, 1619,
2163, 2629, 3191
02-09-2111
02-09-2112
8058 Standard .093” 18-22 AWG Female
02-09-1148
8946 HCS-125 Pin 16-18 AWG 18-12-2402
18-12-2404
40-07-1303
8947 HCS-125 Socket 16-18 AWG 42179 18-12-1404
41483
Standard .093” 14-18 AWG Female
02-09-1153
02-09-1154
02-09-1155
02-09-1156
42138
Standard .093” 14-18 AWG Male 02-09-2170
02-09-2171
02-09-2172
42477
Standard .093” 14-18 AWG Socket
02-09-1615
02-09-1616
42477-0005
42478
Standard .093” 14-18 AWG Pin
1261, 1292, 1360,
1375, 1396, 1490,
1545, 1619,
2163, 2629
02-09-2611
02-09-2612
02-09-2613
42478-0001
42478-0002
42546
HCS-125 Pin 10-14 AWG 18-12-1607
42546-0001
42547
HCS-125 Socket 10-14 AWG 18-12-1604
18-12-1603
42554
HCS-125 Pin 16-18 AWG 18-12-2405
42555
HCS-125 Socket 16-18 AWG
42179
18-12-1221
18-12-1605
OPERATION:
1. This Extractor Tool has two Extractor Tubes, mounted at right angles on a ring shaped handle. They are for
as follows:
2. Use the side with .093 marked on the opposite end of the ring for extraction of Standard .093" Pin and Socket
Crimp Terminals.
638240200 Extractor Tool for .093 and HCS-125 Product Series
Doc No. ATS-638240200 Release Date: 03-17-10 UNCONTROLLED COPY Page 3 of 3
Revision: A Revision Date: 03-17-10
Figure 1
CONNECTOR
HOUSING
WIRE
TERMINAL
.125
EXTRACTOR
TUBE
HANDLE
.093
EXTRACTOR
TUBE
3. Use the side with .125 marked on the opposite end of the ring for extraction of 3.18mm (.125") Diameter HCS-
125 Pin and Socket Crimp Terminals.
4. The Extractor Tool must be In Line with the terminal, as shown. Push terminal forward in arrow direction
before using the Extractor Tool. See Figure 1.
5. Insert the appropriate Extractor Tube into the hole of the connector housing. When fully inserted, the
extractor tool will depress the locking tabs of the terminal. Push the terminal back through the connector
housing and pull the terminated wire out in the arrow direction as shown. See Figure 2.
6. Molex does not offer repair parts for Extractor Tools due to the inexpensive nature of these tools.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Figure 2
CONNECTOR
HOUSING
TERMINAL
.093 EXTRACTOR
TUBE
LOCKING TABS
EXTRACTOR
TUBE
TERMINAL
.125 EXTRACTOR
TUBE
