T2 Terminator MLX™ Crimp Terminal
Doc No: ATS-639109900 Release Date: 05-21-08 UNCONTROLLED COPY Page 1 of 6
Revision: D Revision Date: 10-11-12
CONDUCTOR
BRUSH
STRIP LENGTH
CONDUCTOR
CRIMP
CUT
-
OFF
TAB
BELL
MOUTH
BEND UP
TWISTING
ROLLING
DOWN
WIRE
SEAM
INSULATION
CRIMP
T2
Terminator
Tooling
Application Tooling
Specification Sheet Order No. 63910-9900
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: MLX™ Crimp Terminals, 14-20 AWG.
Terminal
Series No.
Terminal Order No. Wire Size
Insulation Diameter
Strip Length
IPC/WHMA
-
A620
(1)
Terminal
(2)
AWG
mm²
mm
In.
mm
In.
mm
In.
42023
02
-
08
-
2003
02
-
08
-
2009
14-20
2.00-0.50
2.41-2.95
.095-.116
1.52-3.30
.060-.130
3.96-5.54
.156-.218
02
-
0
8
-
2005
02
-
08
-
2011
02
-
08
-
2007
02
-
08
-
2012
42024
02
-
08
-
1001
02
-
08
-
100
5
14-20
2.00-0.50
2.41-2.95
.095-.116
1.52-3.30
.060-.130
3.96-5.54
.156-.218
02
-
08
-
100
3
02
-
08
-
1007
1) To achieve optimum IPC
-
A620 insulation crimps, use this i
nsulation OD range.
(2) Overall insulation OD specification for terminal.
To achieve optimum IPC-A620 insulation crimps for 2.08-2.50mm (.082-.098”) diameter, use Terminator 63910-7500.
To achieve optimum IPC-A620 insulation crimps for2.65-3.30mm (.104-.130”) diameter, use Terminator 63910-9800.
DEFINITION OF TERMS
T2 Terminator MLX™ Crimp Terminal
Doc No: ATS-639109900 Release Date: 05-21-08 UNCONTROLLED COPY Page 2 of 6
Revision: D Revision Date: 10-11-12
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth
Cut
-
off Tab Maximum
Conductor Brush
mm
In.
mm
In.
mm
In.
42023
0.25
-
0.51
.010
-
.020
0.13
.005
0.38
-
.70
.015
-
.027
42024
0.25
-
0.51
.010
-
.020
0.13
.005
0.38
-
.70
.015
-
.027
Terminal
Series No.
Bend up Bend down
Twist Roll
Punch Width mm (Ref)
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Degree Degree
Conductor
Insulation
mm
In
mm
In
4202
3
3
3
4
8
2.30
.090
3.20
.126
42024
3
3
4
8
2.30
.090
3.20
.126
After crimping, the conductor profile should measure the following.
Terminal Series No. Wire Size
Conductor Crimp
Pull Force
Minimum
Height
Width
AWG
mm
2
mm
In
mm
In
N
Lb.
42023
14
2.00
1.70
-
1.80
.067
-
.071
2.33
-
2.53
.092
-
.100
222.4
50.0
16
1.30
1.45
-
1.55
.057
-
.061
2.31
-
2.51
.091
-
.099
200.2
45.0
18
0.80
1.27
-
1.37
.050
-
.054
2.28
-
2.48
.090
-
.098
133.4
30.0
20
0.50
1.14
-
1.24
.045
-
.049
2.24
-
2.44
.088
-
.096
62.3
14.0
42024
14
2.00
1.70
-
1.80
.067
-
.071
2.33
-
2.53
.092
-
.100
222.4
50.0
16
1.30
1.45
-
1.55
.057
-
.061
2.31
-
2.51
.091
-
.099
200.2
45.0
18
0.80
1.27
-
1.37
.050
-
.054
2.28
-
2.48
.090
-
.098
133.4
30.0
20
0.50
1.14
-
1.24
.045
-
.049
2.24
-
2.44
.088
-
.096
62.3
14.0
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
T2 Terminator MLX™ Crimp Terminal
Doc No: ATS-639109900 Release Date: 05-21-08 UNCONTROLLED COPY Page 3 of 6
Revision: D Revision Date: 10-11-12
PARTS LIST
T2 Terminator
63910
-
9
9
00
Item
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63
910
-
99
70
63
910
-
99
70
Tool Kit (All “Y” Items)
REF
1
63444
-
2313
63444
-
2313
Conductor Punch
1 Y
2
63445
-
2343
63445
-
2343
Conductor Anvil
1 Y
3
63446
-
3
2
1
2
63446
-
3
2
1
2
Insulation Punch
1 Y
4
63445
-
3
216
63445
-
3
216
Insulation Anvil
1 Y
5
63443
-
00
02
63443
-
00
02
Fro
nt Cut
-
Off Plunger
1 Y
6
63443
-
00
12
63443
-
00
12
Front Plunger Retainer
1 Y
Other Components
7
11
-
18
-
4083
60707
-
8
Feed Guide
1
8
11
-
24
-
1067
4996
-
4
Cut
-
Off Plunger Spring
1
9
63443
-
0009
63443
-
0009
Front Scrap Chute
1
10
63443
-
002
4
63443
-
002
4
Key
1
11
63443
-
0085
63443
-
0085
Wire Stop L
-
Bracket
1
12
63443
-
0090
63443
-
0090
Wire Stop
1
13
63443
-
17
16
63443
-
17
16
Height Spacer
(18.60
mm
)
1
14
63443
-
221
4
63443
-
221
4
Coarse Spacer
(
1
4
.0
0
mm
)
1
15
63443
-
231
8
63443
-
231
8
Fine Spacer
(3.90
mm
)
1
16
63443
-
280
1
63443
-
280
1
Front Plung
er Striker
1
17
63443
-
29
08
63443
-
29
08
Wire Hold Down Plunger
1
18
63443
-
6013
63443
-
6013
Rear Cover
1
19
63443
-
7201
63443
-
7201
Spring Cover
1
20
63600
-
1057
63600
-
1057
Wire Hold Down Spring
1
21
63600
-
2972
63600
-
2972
Collar
2
Frame
22
63800
-
8500
63800
-
8500
T2 Ter
minator
1
Hardware
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 6 Long FHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 14 Long SHCS
2**
28
N/A
N/A
M4 by 30 Long SHCS
2**
29
N/A
N/A
M4 by 50 Long SHCS
2**
30
N/A
N/
A
M5 by 12 Long SHCS
1**
31
N/A
N/A
#10
-
32 by
5
/8”Long Flat Point SSS
1**
32
N/A
N/A
#10
-
32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1
-
800
-
645
-
7270).
T2 Terminator MLX™ Crimp Terminal
Doc No: ATS-639109900 Release Date: 05-21-08 UNCONTROLLED COPY Page 4 of 6
Revision: D Revision Date: 10-11-12
5
12
20
19
11
22
3
1
10
25
(2)
(2)
Figure 1
8
18
9
7
4
13
2
6
27
24
23
21
14
(2)
17
15
16
26
12
25
(2)
28
29
(2)
30
32
31
(2)
Assembly Drawing
T2 Terminator MLX™ Crimp Terminal
Doc No: ATS-639109900 Release Date: 05-21-08 UNCONTROLLED COPY Page 5 of 6
Revision: D Revision Date: 10-11-12
11
-
40
-
0123
FEED FINGER ROD
11
-
40
-
0125
FEED ARM SPRING
11
-
40
-
5255
FEED FINGER
COTTER PIN
1/8” X .0295 DIA. WIRE
11
-
40
-
5307
FEED FINGER ROD
11
-
40
-
5255
FEED FINGER
11
-
40
-
0125
FEED ARM SPRING
COTTER PIN
1/8” X .0295 DIA. WIRE
FEED FINGER ASSEMBLY
FOR PRESS TM42
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
T2 Terminator MLX™ Crimp Terminal
Doc No: ATS-639109900 Release Date: 05-21-08 UNCONTROLLED COPY Page 6 of 6
Revision: D Revision Date: 10-11-12
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
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