T2 Terminator MLXTM Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63910-9900 FEATURES It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: MLXTM Crimp Terminals, 14-20 AWG. Terminal Series No. Wire Size Terminal Order No. AWG mm Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) mm In. mm In. Strip Length mm In. 02-08-2003 02-08-2009 02-08-2005 02-08-2011 14-20 2.00-0.50 2.41-2.95 .095-.116 1.52-3.30 .060-.130 3.96-5.54 .156-.218 02-08-2007 02-08-2012 02-08-1001 02-08-1005 42024 14-20 2.00-0.50 2.41-2.95 .095-.116 1.52-3.30 .060-.130 3.96-5.54 .156-.218 02-08-1003 02-08-1007 1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. To achieve optimum IPC-A620 insulation crimps for 2.08-2.50mm (.082-.098") diameter, use Terminator 63910-7500. To achieve optimum IPC-A620 insulation crimps for2.65-3.30mm (.104-.130") diameter, use Terminator 63910-9800. 42023 DEFINITION OF TERMS BEND UP STRIP LENGTH ROLLING CONDUCTOR BRUSH BELL MOUTH TWISTING INSULATION CRIMP BEND DOWN CUT-OFF TAB CONDUCTOR CRIMP Doc No: ATS-639109900 Revision: D WIRE SEAM Release Date: 05-21-08 Revision Date: 10-11-12 UNCONTROLLED COPY Page 1 of 6 T2 Terminator MLXTM Crimp Terminal CRIMP SPECIFICATION Terminal Series No. 42023 42024 Terminal Series No. 42023 42024 Bell mouth mm In. 0.25-0.51 .010-.020 0.25-0.51 .010-.020 Bend up Bend down Degree 3 3 Twist Cut-off Tab Maximum mm In. 0.13 .005 0.13 .005 Roll Punch Width mm (Ref) Conductor Insulation mm In mm In 2.30 .090 3.20 .126 2.30 .090 3.20 .126 Degree 3 3 4 4 Conductor Brush mm In. 0.38-.70 .015-.027 0.38-.70 .015-.027 8 8 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. AWG 42023 42024 Conductor Crimp Wire Size mm2 Height mm Width In mm In Pull Force Minimum N Lb. 14 2.00 1.70-1.80 .067-.071 2.33-2.53 .092-.100 222.4 50.0 16 18 20 1.30 0.80 0.50 14 2.00 1.70-1.80 .067-.071 2.33-2.53 .092-.100 222.4 50.0 16 18 20 1.30 0.80 0.50 1.45-1.55 1.27-1.37 1.14-1.24 1.45-1.55 1.27-1.37 1.14-1.24 .057-.061 .050-.054 .045-.049 .057-.061 .050-.054 .045-.049 2.31-2.51 2.28-2.48 2.24-2.44 2.31-2.51 2.28-2.48 2.24-2.44 .091-.099 .090-.098 .088-.096 .091-.099 .090-.098 .088-.096 200.2 133.4 62.3 200.2 133.4 62.3 45.0 30.0 14.0 45.0 30.0 14.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639109900 Revision: D Release Date: 05-21-08 Revision Date: 10-11-12 UNCONTROLLED COPY Page 2 of 6 T2 Terminator MLXTM Crimp Terminal PARTS LIST T2 Terminator 63910-9900 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-9970 63910-9970 Tool Kit (All "Y" Items) REF 1 63444-2313 63444-2313 Conductor Punch 1Y 2 63445-2343 63445-2343 Conductor Anvil 1Y 3 63446-3212 63446-3212 Insulation Punch 1Y 4 63445-3216 63445-3216 Insulation Anvil 1Y 5 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 11-24-1067 4996-4 Cut-Off Plunger Spring 1 8 9 63443-0009 63443-0009 Front Scrap Chute 1 10 63443-0024 63443-0024 Key 1 11 63443-0085 63443-0085 Wire Stop L-Bracket 1 12 63443-0090 63443-0090 Wire Stop 1 63443-1716 63443-1716 Height Spacer (18.60mm) 1 13 63443-2214 63443-2214 Coarse Spacer (14.00mm) 1 14 63443-2318 63443-2318 Fine Spacer (3.90mm) 1 15 16 63443-2801 63443-2801 Front Plunger Striker 1 17 63443-2908 63443-2908 Wire Hold Down Plunger 1 18 63443-6013 63443-6013 Rear Cover 1 19 63443-7201 63443-7201 Spring Cover 1 20 63600-1057 63600-1057 Wire Hold Down Spring 1 21 63600-2972 63600-2972 Collar 2 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 30 Long SHCS 2** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 5/8"Long Flat Point SSS 1** 32 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639109900 Revision: D Release Date: 05-21-08 Revision Date: 10-11-12 UNCONTROLLED COPY Page 3 of 6 T2 Terminator MLXTM Crimp Terminal Assembly Drawing 1 3 20 (2) 26 (2) 23 16 18 7 32 21 19 11 27 (2) (2) 12 30 31 17 28 13 5 (2) 22 2 4 8 12 14 25 15 6 Figure 1 10 (2) Doc No: ATS-639109900 Revision: D 24 29 9 Release Date: 05-21-08 Revision Date: 10-11-12 25 UNCONTROLLED COPY Page 4 of 6 T2 Terminator MLXTM Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8" X .0295 DIA. WIRE COTTER PIN 1/8" X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639109900 Revision: D Release Date: 05-21-08 Revision Date: 10-11-12 UNCONTROLLED COPY Page 5 of 6 T2 Terminator MLXTM Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer's instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-639109900 Revision: D Release Date: 05-21-08 Revision Date: 10-11-12 UNCONTROLLED COPY Page 6 of 6