Fine Adjust Applicator for Serial ATA Crimp Power Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63866-1000 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: 1.27mm (.050") Pitch SATA Crimp Power Terminal, 18-22 AWG. Insulation Diameter Strip Length IPC/WHMA-A620 (1) Terminal (2) AWG mm mm In. mm In. mm In. 18 0.83 2.00-2.40 .079-.095 2.00-2.40 .079-.095 2.50-3.50 .098-.138 47634-1000 47634 47634-1001 20 0.52 1.65-1.95 .065-.077 1.55-1.95 .061-.077 2.50-3.50 .098-.138 47634-1002 22 0.32 1.65-1.80 .065-.071 1.40-1.80 .055-.071 2.50-3.50 .098-.138 18 0.83 2.00-2.40 .079-.095 2.00-2.40 .079-.095 2.50-3.50 .098-.138 67581-0010 67581 67581-0011 20 0.52 1.65-1.95 .065-.077 1.55-1.95 .061-.077 2.50-3.50 .098-.138 67581-0012 22 0.32 1.65-1.80 .065-.071 1.40-1.80 .055-.071 2.50-3.50 .098-.138 (1) To achieve optimum IPC-A620 Class 2 insulation crimps. For smaller wire diameter use Applicator order no. 63902-3500. (2) Overall insulation OD specification for terminal. Terminal Series No. Wire Size Terminal Order No. BEND UP DEFINITION OF TERMS BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB Doc No: ATS-638661000 Revision: C Release Date: 10-10-03 Revision Date: 10-19-10 CRIMP HEIGHT UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for Serial ATA Crimp Power Terminal The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Terminal Series No. 47634 67581 Bell mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Bend up Bend down Terminal Series No. Twist Degree 47634 67581 8 8 Roll Degree 3 3 4 4 8 8 Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 Conductor Brush mm In. 0.00-1.00 .000-.039 0.00-1.00 .000-.039 Punch Width (Ref) Conductor Insulation mm In mm In 1.60 .063 2.50 .098 1.60 .063 2.50 .098 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 47634 67581 Wire Size AWG 18 20 22 18 20 22 mm2 0.83 0.52 0.32 0.83 0.52 0.32 Conductor Crimp Height mm In. 1.15-1.25 .045-.049 1.10-1.20 .043-.047 1.05-1.15 .041-.045 1.15-1.25 .045-.049 1.10-1.20 .043-.047 1.05-1.15 .041-.045 Insulation Crimp Height mm In. 2.25-2.55 .088-.100 --------2.25-2.55 .088-.100 --------- Pull Force Minimum N Lb. 88.2 19.82 58.8 13.21 39.2 8.80 88.2 19.82 58.8 13.21 39.2 8.80 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638661000 Revision: C Release Date: 10-10-03 Revision Date: 10-19-10 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for Serial ATA Crimp Power Terminal PARTS LIST FineAdjust Applicator 63866-1000 Item Order No. Engineering No. Description Quantity Perishable Tooling 63866-1070 63866-1070 Tool Kit (All "Y" Items) REF 1 63444-1604 63444-1604 Conductor Punch 1Y 2 63445-1641 63445-1641 Conductor Anvil 1Y 3 63446-2502 63446-2502 Insulation Punch 1Y 4 63445-2511 63445-2511 Insulation Anvil 1Y 5 63443-0003 63443-0003 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Front Cover 1 8 11-24-1067 4996-4 Cut-off Plunger Spring 2 9 11-40-4039 8302-5 Front Plunger Striker 1 10 63443-0009 63443-0009 Scrape Chute 1 11 63443-0021 63443-0021 Lower Tooling Key 1 12 63443-2409 63443-2409 Anvil Mount 1 13 63443-4018 63443-4018 Wire Stop 1 14 63443-6004 63443-6004 Rear Cover 1 Frame 15 63800-4901 63800-4901 Top 1 16 63801-3281 63801-3281 Base 1 17 63801-4650 63801-4650 Track 1 Hardware 18 N/A N/A M3 by 6 Long SHCS 2** 19 N/A N/A M4 by 6 Long SHCS 1** 20 N/A N/A M4 by 12 Long BHCS 2** 21 N/A N/A M4 by 16 Lg SHCS 1** 22 N/A N/A M4 by 20 Long SHCS 1** 23 N/A N/A M4 by 50 Long SHCS 1** 24 N/A N/A 3MM by 6 Long Roll Pin 1** 25 N/A N/A #10-32 by 3/8"Long Flat Point SSS 1** 26 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638661000 Revision: C Release Date: 10-10-03 Revision Date: 10-19-10 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for Serial ATA Crimp Power Terminal Assembly Drawing 15 25 26 1 20 (2) 3 14 9 (2) 18 7 5 15 17 8 6 16 10 22 19 2 23 21 13 12 Figure 1 11 4 Doc No: ATS-638661000 Revision: C Release Date: 10-10-03 Revision Date: 10-19-10 24 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for Serial ATA Crimp Power Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346"). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer's instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-638661000 Revision: C Release Date: 10-10-03 Revision Date: 10-19-10 UNCONTROLLED COPY Page 5 of 5