Fine Adjust Applicator for Serial ATA Crimp Power Terminal
Doc No: ATS-638661000 Release Date: 10-10-03 UNCONTROLLED COPY Page 1 of 5
Revision: C Revision Date: 10-19-10
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL
MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT-OFF
TAB
SEAM
FineAdjust
Applicator
Application Tooling
Specification Sheet Order No. 63866-1000
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: 1.27mm (.050") Pitch SATA Crimp Power Terminal, 18-22 AWG.
Terminal
Series No.
Terminal
Order No.
Wire Size Insulation Diameter Strip Length
IPC/WHMA-A620 (1) Terminal (2)
AWG mm² mm In. mm In. mm In.
47634
47634-1000
47634-1001
47634-1002
18 0.83 2.00-2.40 .079-.095 2.00-2.40 .079-.095 2.50-3.50 .098-.138
20 0.52 1.65-1.95 .065-.077 1.55-1.95 .061-.077 2.50-3.50 .098-.138
22 0.32 1.65-1.80 .065-.071 1.40-1.80 .055-.071 2.50-3.50 .098-.138
67581
67581-0010
67581-0011
67581-0012
18 0.83 2.00-2.40 .079-.095 2.00-2.40 .079-.095 2.50-3.50 .098-.138
20 0.52 1.65-1.95 .065-.077 1.55-1.95 .061-.077 2.50-3.50 .098-.138
22 0.32 1.65-1.80 .065-.071 1.40-1.80 .055-.071 2.50-3.50 .098-.138
(1) To achieve optimum IPC-A620 Class 2 insulation crimps. For smaller wire diameter use Applicator order no. 63902-3500.
(2) Overall insulation OD specification for terminal.
DEFINITION OF TERMS
Fine Adjust Applicator for Serial ATA Crimp Power Terminal
Doc No: ATS-638661000 Release Date: 10-10-03 UNCONTROLLED COPY Page 2 of 5
Revision: C Revision Date: 10-19-10
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CRIMP SPECIFICATION
Terminal Series No. Bell mouth Cut-off Tab Maximum Conductor Brush
mm In. mm In. mm In.
47634 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
67581 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
Terminal
Series No.
Bend up Bend down Twist Roll Punch Width (Ref) Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Degree Degree Conductor Insulation
mm In mm In
47634 8 3 4 8 1.60 .063 2.50 .098
67581 8 3 4 8 1.60 .063 2.50 .098
After crimping, the conductor profile should measure the following.
Terminal Series No. Wire Size Conductor
Crimp Height
Insulation
Crimp Height
Pull Force
Minimum
AWG mm2 mm In. mm In. N Lb.
47634
18 0.83 1.15-1.25 .045-.049 2.25-2.55 .088-.100 88.2 19.82
20 0.52
1.10-1.20
.043-.047 --- --- 58.8 13.21
22 0.32 1.05-1.15 .041-.045 --- --- 39.2 8.80
67581
18 0.83 1.15-1.25 .045-.049 2.25-2.55 .088-.100 88.2 19.82
20 0.52
1.10-1.20
.043-.047 --- --- 58.8 13.21
22 0.32 1.05-1.15 .041-.045 --- --- 39.2 8.80
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Fine Adjust Applicator for Serial ATA Crimp Power Terminal
Doc No: ATS-638661000 Release Date: 10-10-03 UNCONTROLLED COPY Page 3 of 5
Revision: C Revision Date: 10-19-10
PARTS LIST
FineAdjust Applicator 63866-1000
Item Order No. Engineering No. Description Quantity
Perishable Tooling
63866-1070 63866-1070 Tool Kit (All “Y” Items) REF
1
63444-1604 63444-1604 Conductor Punch 1 Y
2
63445-1641 63445-1641 Conductor Anvil 1 Y
3
63446-2502 63446-2502 Insulation Punch 1 Y
4
63445-2511 63445-2511 Insulation Anvil 1 Y
5
63443-0003 63443-0003 Cut-Off Plunger 1 Y
6
63443-0012 63443-0012 Front Plunger Retainer 1 Y
Other Components
7
11-18-4083 60707-8 Front Cover 1
8
11-24-1067 4996-4 Cut-off Plunger Spring 2
9
11-40-4039 8302-5 Front Plunger Striker 1
10
63443-0009 63443-0009 Scrape Chute 1
11
63443-0021 63443-0021 Lower Tooling Key 1
12
63443-2409 63443-2409 Anvil Mount 1
13
63443-4018 63443-4018 Wire Stop 1
14
63443-6004 63443-6004 Rear Cover 1
Frame
15
63800-4901 63800-4901 Top 1
16
63801-3281 63801-3281 Base 1
17
63801-4650 63801-4650 Track 1
Hardware
18
N/A N/A M3 by 6 Long SHCS 2**
19
N/A N/A M4 by 6 Long SHCS 1**
20
N/A N/A M4 by 12 Long BHCS 2**
21
N/A N/A M4 by 16 Lg SHCS 1**
22
N/A N/A M4 by 20 Long SHCS 1**
23
N/A N/A M4 by 50 Long SHCS 1**
24
N/A N/A 3MM by 6 Long Roll Pin 1**
25
N/A N/A #10-32 by 3/8”Long Flat Point SSS 1**
26
N/A N/A #10-32 Hex Jam Nut 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Fine Adjust Applicator for Serial ATA Crimp Power Terminal
Doc No: ATS-638661000 Release Date: 10-10-03 UNCONTROLLED COPY Page 4 of 5
Revision: C Revision Date: 10-19-10
Figure 1
25
18
14
15
1
3
15
16
7
5
8
6
20
21
10
17
19
13
12
11
22
2
4
(2)
(2)
9
23
24
26
Assembly Drawing
Fine Adjust Applicator for Serial ATA Crimp Power Terminal
Doc No: ATS-638661000 Release Date: 10-10-03 UNCONTROLLED COPY Page 5 of 5
Revision: C Revision Date: 10-19-10
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that
all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
