LM5041B
SNVS605 –MAY 2009
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DETAILED OPERATING DESCRIPTION
The LM5041B PWM controller contains all of the features necessary to implement either current-fed or voltage-
fed push-pull or bridge power converters. These “Cascaded” topologies are well suited for multiple output and
higher power applications. The LM5041B includes these four control outputs: the buck stage controls (HD and
LD) and the push-pull control outputs (PUSH and PULL). Push-pull outputs are driven at 50% nominal duty cycle
at one half of the switching frequency of the buck stage and can be configured for either a specified overlap time
(for current-fed applications) or a specified non-overlap time (for voltage-fed applications). Push-pull stage
MOSFETs can be driven directly from the internal gate drivers while the buck stage requires an external driver
such as the LM5102. The LM5041B includes a high-voltage start-up regulator that operates over a wide input
range of 15V to 100V. The PWM controller is designed for high-speed capability including an oscillator frequency
range up to 1 MHz and total propagation delays of less than 100 ns. Additional features include line Under-
Voltage Lock-Out (UVLO), Soft-Start, an error amplifier, precision voltage reference, and thermal shutdown.
High Voltage Start-Up Regulator
The LM5041B contains an internal high-voltage start-up regulator, thus the input pin (Vin) can be connected
directly to the line voltage. The regulator output is internally current limited to 15 mA. When power is applied, the
regulator is enabled and sources current into an external capacitor connected to the Vcc pin. The recommended
capacitance range for the Vcc regulator is 0.1µF to 100 µF. When the voltage on the Vcc pin reaches the
regulation point of 9V, the internal voltage reference (REF) reaches its regulation point of 5V, and the soft-start
capacitor is charged above its shutdown threshold, the controller outputs are enabled. The Buck stage outputs
will remain enabled until Vcc falls below 7V, the REF pin voltage falls below approximately 3V, the SS pin is
forced below the 0.45V shutdown threshold or the line Under-Voltage Lock-Out detector indicates that Vin is out
of range. The push-pull outputs continue switching until the REF pin voltage falls below approximately 3V. In
typical applications, an auxiliary transformer winding is connected through a diode to the Vcc pin. This winding
must raise the Vcc voltage above 9.3V to shut off the internal start-up regulator. Powering VCC from an auxiliary
winding improves efficiency while reducing the controller's power dissipation. The recommended capacitance
range for the Vref regulator output is 0.1µF to 10 µF.
The external VCC capacitor must be sized such that the capacitor maintains a VCC voltage greater than 7V during
the initial start-up. During a fault mode when the converter auxiliary winding is inactive, external current draw on
the VCC line should be limited so the power dissipated in the start-up regulator does not exceed the maximum
power dissipation of the controller.
An external start-up or other bias rail can be used instead of the internal start-up regulator by connecting the VCC
and the VIN pins together and feeding the external bias voltage into the two pins.
Line Under-Voltage Detector
The LM5041B contains a line Under-Voltage Lock-Out (UVLO) circuit. An external set-point resistor divider from
VIN to ground sets the operational range of the converter. The divider must be designed such that the voltage at
the UVLO pin will be greater than 2.5V when VIN is in the desired operating range. If the Under-Voltage threshold
is not met, both HD and LD will be forced to low state and VCC regulator will be disabled while the push-pull
outputs continue switching until the REF pin voltage falls below approximately 3V. ULVO hysteresis is
accomplished with an internal 20 µA current source that is switched on or off into the impedance of the set-point
divider. When the UVLO threshold is exceeded, the current source is activated to instantly raise the voltage at
the UVLO pin. When the UVLO pin falls below the 2.5V threshold, the current source is turned off causing the
voltage at the UVLO pin to fall. The UVLO pin can also be used to implement a remote enable / disable function.
By shorting the UVLO pin to ground, the converter can be disabled.
Buck Stage Control Outputs
The LM5041B Buck switch maximum duty cycle clamp ensures that there will be sufficient off time each cycle to
recharge the bootstrap capacitor used in the high side gate driver. The Buck switch is specified to be off, and the
sync switch on, for at least 250 ns per switching cycle. The Buck stage control outputs (LD and HD) are CMOS
buffers with logic levels of 0 to 5V.
During any fault state or Under-Voltage off state, both HD and LD state will be forced to low by the buck stage
control.
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