SBE(R)160 / SBX(R)175 Connectors - up to 175 Amps SBX (R) and SBE (R) connectors can integrate up to 8 auxiliary power / signal contacts along with the two primary power circuits. SBE (R) connectors feature an IEC 60950 touch safe housing molded from a chemical resistant PBT/PC blend resin. SBX (R) are molded from a rugged PC resin and are rated IP20 per IEC 60529. * Touch Safe Interface Minimizes potential contact with live circuits per IEC 60950 & IEC 60529 * Up to 8 Last Mate / First Break Auxiliaries Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole * Color-coded Mechanical Voltage Keys Like all Multipole connectors, the SBE(R) and SBX(R) offer an easy way to identify circuits and protect against cross mating | SBE(R)160 / SBX(R)175 ORDERING INFORMATION | SECTION 3 SBE(R) 160 / SBX(R)175 SBE(R)160 / SBX(R)175 Housings Top View The middle size of SBE(R), X, O style housing. SBE(R) housings are molded from a chemical resistant PBT. SBX(R) housings are molded from PC. SBE(R)160 and SBX(R)175 housings of the same Voltage Color Code can be mated (except yellow) but is not recommended as it invalidates UL approvals. SBX(R)175 housings do not meet EN1175-1 requirements for industrial trucks. Description - SBE(R)160 Part Numbers - - SBX(R)175 Part Numbers - Minimum Quantity .... Yellow Orange Red Gray Blue Green Black 100 2-8170G4 2-8170G3 2-8170G5 2-8170G1 2-8170G2 2-8170G7 2-8170G14 25 E6383G1 E6382G1 E6385G1 E6380G1 E6381G1 E6390G1 E6392G1 100 2-7251G4 2-7251G3 2-7251G5 2-7251G1 2-7251G2 2-7251G7 N/A [ 49.2 ] 1.94 [ 28.6 ] 1.13 O [ 6.7 ] 0.27 [ 71.2 ] 2.80 25 ...... 6383G1 6382G1 6385G1 6380G1 6381G1 6390G1 N/A [ 15.9 ] 0.63 [ 92.1 ] 3.63 [ 146.0 ] 5.75 * Yellow SBE(R)160 and SBX(R)175 housings are NOT intermateable. [ 25.4 ] 1.00 SBE(R)160 / SBX(R)175 Silver Plated Primary Power Wire Contacts Mated Length Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions -AAWG mm - Loose Piece Part Numbers inches mm Minimum Quantity.. 500 50 ....................................... 1/0 50 6384G1-BK 6384G1 * 0.44 11.1 2 35 6384G2-BK 6384G2 * 0.38 9.7 * Sold as pairs. 2 parts shipped for every 1 part ordered. [ 21.3 ] 0.84 [ 59.2 ] 2.33 A [ 13.0 ] 0.51 [ 12.7 ] 0.50 (c) 2018 Anderson Power Products, Inc. All rights reserved. APP(R), Anderson Power Products(R), A(R), SBE(R), SBO(R), SBX(R), PowerMod(R), Powerpole(R) and the APP Logo are registered trademarks of Anderson Power Products, Inc. - 92 - www.andersonpower.com All Data Subject To Change Without Notice | SBE(R)160 / SBX(R)175 CONNECTOR SPECIFICATIONS | Electrical Current Rating Amperes Primary Power (1/0 AWG) Powerpole(R) Auxiliary (12 AWG) 1x4 Auxiliary (12 AWG) PPMX Auxiliary (20 AWG) SBX175 175 20 20 7 UL SBE160 160 20 20 5 CSA Mechanical SECTION 3 SBE(R) 160 / SBX(R)175 Wire Size Range AWG mm Power Contacts 10 to 1/0 5.3 to 53.5 Auxiliary Contacts 24 to 10 0.25 to 5.3 Max. Wire Insulation Diameter in. mm Power Contacts 0.600 15.200 (R) Powerpole Auxiliary 0.175 4.450 1x4 Auxiliary 0.140 3.600 Voltage Rating AC/DC UL 1977 EN1175-1 Primary Power 600 150 4 Operating Temperature F C Powerpole(R) Auxiliary 600 150 4 SBX(R) and SBE(R) Housings -4 to 221 -20 to 105 1x4 Auxiliary 200 Mating Cycles No Load by Plating Silver (Ag) Gold (Au) PPMX Auxiliary 300 Power Contacts 10,000 (R) Powerpole Auxiliary 10,000 Dielectric Withstanding Voltage Primary Power 1x4 Auxiliary 10,000 Volts AC 2,200 PPMX Auxiliary 5,000 Avg. Mated Contact Resistance Milliohms Avg. Mating / Unmating Force Lbf. N 6" of 1/0 AWG wire 0.100 Main Connector Housing 30 134 (R) Per Powerpole Connector 5.00 22.00 Per Contact in 1x4 Auxiliary 0.70 3.00 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Per PPMX Housing 4.50 20.00 Power 75A Powerpole(R) Auxiliary 30A Min. Contact / Spring Retention Force Lbf. N 1x4 Auxiliary 5A Power Standard Housing 120 533.7 (R) Powerpole Housing 25 111 1x4 Auxiliary Housing 10 44.5 Materials PPMX Housing 12 53 Housing (R) (R) SBX and Powerpole Plastic Resin Polycarbonate NOTE 1: See IEC 60664-1 for working voltage. SBE(R) and 1x4 Auxiliary Housing Polycarbonate / PBT blend NOTE 2: Amp ratings are stated per position and based on all positions Contact Retention Spring Stainless Steel being fully loaded. Housing Flammability Rating Based on: 105C rated or better cable of the largest size, Properly UL94 V-0 calibrated APP recommended tooling, and a 25C ambient temperature. Glow Wire - SBE160 Only 960C (GWFI) / 850C (GWIT) UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Power & Powerpole(R) Contact Silver Plated Copper Alloy Limited by the thermal properties of the connector plastic housing. 1x4 Auxiliary Contacts Use APP recommended tooling only. Alternate tools may adversely Pin Copper alloy, Au over Ni affect the performance of our connectors along with UL and CSA Socket BeCu, Au over Ni recognition. Socket Body Copper alloy, Sn bright over Ni 4 Voltage capability of SBE(R) housing is identical to SBX(R), but derated to Retention Clip Stainless Steel meet EN1175-1 requirements. PPMX Contacts Gold Plated Copper Alloy Contact Termination Methods Crimp Hand Solder | IEC INFORMATION | Connector Series SBE(R)160 Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 6.1 mm Mated 11.6 mm IIIa Attributes SBE160 AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) FINGER Safety - Mated/Unmated Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strenght Impact Temperature Range 160 Amp 600 V AC/DC ( Operational) 160 Amp / 10 Cycles 220 VDC IEC 60529 - IP20 50 mm 6384G1 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F All Data Subject To Change Without Notice Protection Touch Safety Main Connector Housing IEC 60950 SBE(R)160 Only Pass IEC 60529 SBX(R)175 Only IP20 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com www.andersonpower.com - 93 - | SBE(R)160 / SBX(R)175 CONNECTOR TEMPERATURE CHARTS| Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B SBE(R)160 / SBX(R)175 Temperature Rise at Constant Current 60 125 Ambient Temperature (C) Temperature Rise Above Ambient (C) 50 40 30 20 10 0 0 50 100 150 200 Amperes Applied SECTION 3 SBE(R) 160 / SBX(R)175 1/0 AWG 2 AWG SBE(R)160 / SBX(R)175 Derating vs. Ambient Temperature 100 250 75 50 25 1 AWG 4 AWG 0 50 100 150 200 250 Amperes Applied 1/0 AWG 2 AWG 1 AWG 4 AWG | SBE(R)160 / SBX(R)175 ACCESSORIES | Cable Clamps Durable metal clamps adapt to a wide range of cable sizes. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Number Minimum Quantity ................................................. 25 ...... Cable Clamp Kit 0.62 to 0.22 15.7 to 5.6 945G2 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Handles Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Description ----- Part Numbers ----Minimum Quantity... 100 25 .. Gray Handle Kit 995G1-APP 995G1 Red Handle Kit 995G3-APP 995G3 Handle Only, Gray 3-5074P1 Handle Only, Red 3-5074P3 Handle Only, Black 3-5074P5 Hardware Bag 105G8 - 94 - www.andersonpower.com All Data Subject To Change Without Notice Powerpole(R) Auxiliary Powerpole(R) auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole(R) housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. (1) Retaining clip can be Substituted for (2) retaining pins. Description --- Part Numbers --Minimum Quantity ............. 200 25 .... Powerpole(R) Auxiliary Kit 6344 Black Powerpole(R) Housing 1327G6 Red Powerpole(R) Housing 1327 #16 to #12 Contact 1331 - 1x4 Auxiliary Connector [ 8.4 ] 0.33 Socket Locations [ 10.9 ] 0.43 [ 41.3 ] 1.62 SECTION 3 [ 3.8 ] 0.15 SBE(R) 160 / SBX(R)175 The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 150 volts each in SBE(R), SBO(R), & SBX(R) housings. The genderless design holds two each of the gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE(R), O, X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip. Description AWG mm ---------- Part Numbers --------Minimum Quantity .................................................... 1,000 250 25 ... 1x4 Auxiliary Kit 12 4 441G3 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 441G1 1x4 Auxiliary Kit 20 to 16 0.75 to 1.5 441G2 1x4 Auxiliary Housing Contacts Sold Separately 3-5956P1 444G1 - Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm ----------------- Part Numbers ---------------Minimum Quantity .................................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm 12 2.5 PM16P12A30 16 to 14 1.0 to 1.5 PM16P1416A30 20 to 16 0.75 to 1.0 PM16P1620A30 24 to 20 0.50 to 0.75 PM16P2024A30 Post-Mate 6.4mm 12 2.5 PM16P12C30 16 to 14 1.0 to 1.5 PM16P1416C30 20 to 16 0.75 to 1.0 PM16P1620C30 24 to 20 0.50 to 0.75 PM16P2024C30 - All Data Subject To Change Without Notice Retention Clip ID [ 1.60 ] O 0.06 L1 L Auxiliary Pin Contact Lengths Standard Length 7.7mm Pre-Mate 9.3mm Post-Mate 6.4mm - L - - L1 in. mm in. mm 0.77 19.6 0.30 7.7 0.83 21.2 0.37 9.3 0.72 18.3 0.25 6.4 www.andersonpower.com - 95 - Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm -------------------- Part Numbers ------------------Minimum Quantity .................................. 500 50 ............. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 ID 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 [ 19.6 ] 0.77 Retention Clip Auxiliary Socket Contacts Crimp Barrel ID [ 2.6 ] 0.10 Socket Insert Wire Gauge #24 / 20 #20 / 16 #16 / 14 #12 in. 0.04 0.07 0.08 0.10 mm. 1.1 1.7 2.1 2.6 PPMX Auxiliary Connector The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE(R), SBO(R), & SBX(R) housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & Socket contacts. This innovation allows the very durable and cost effective design of SBE(R), O, X connectors to be used for applications requiring up to 8 battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. Description AWG mm Minimum Quantity ................................................. PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 1x4 Auxiliary Housing Contacts Sold Separately 4803G3 4827G6 ----------- Part Numbers ------------1,000 100 25 ..... 4850G6 4827G6-BK 4827G6 4802G3 SECTION 3 SBE(R) 160 / SBX(R)175 * No extraction tool required for contact removal. Socket Locations Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm Minimum Quantity ............................................... Pin Contacts 24 to 20 0.50 to 0.25 Socket Contacts 24 to 20 0.50 to 0.25 ------ Part Numbers -----2,000 50 ... 4803G3-BK 4803G3 4802G3-BK 4802G3 SBE(R) Air Tubes Air tubes fit into SBE(R) housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins or (1) Retaining clip is required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Description ---- Part Numbers ---Minimum Quantity .... 500 25 ... Air Tube Kit, Black 6396G1 Air Tube Only 3-5798P1 - Retaining Clip Retaining clips can be used in place of two retaining pins to hold auxiliary connectors or air tubes. Allows easier removal of auxiliary modules. Description Minimum Quantity ........... For SBE(R)160 & SBX(R)175 - 96 - - Part Number 100 ..... 2-8675P2 www.andersonpower.com All Data Subject To Change Without Notice Retaining Pins Retaining pins are used to hold accessories in the auxiliary port in SBE(R), SBO(R), & SBX(R) housings. Dimension "B" is +/- 0.015 in or 0.38 mm. Dimensions - A - -BDescription --- Part Numbers --inches mm inches mm Minimum Quantity ................ 1,000 100 ............................................................................. For SBE(R)160 & SBX(R)175 110G9-BK 110G9 0.093 / 0.099 2.36 / 2.51 0.85 21.59 B A Zip Cable Straps Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Use cable ties to secure auxiliary contact leads to one of the main cables. Description - Part Number Minimum Quantity .. 1,000 ..... White H1835P3 Retaining Pins Male Dovetail Manual Release - Battery Side Works with the Charger / Truck side to ease mating and unmating connectors. Powerpole(R) Housings With Crimped Contacts. Description ---- Part Numbers ---Minimum Quantity ............. 88 25 ... Bracket and Hardware Kit 993G2 Battery Bracket Only 111961P2 Hardware Bag 105G1 Works with the Battery side to ease mating and unmating connectors. Description ------ Part Numbers -----Minimum Quantity ............. 60 25 ... Bracket and Hardware Kit 994G2 Bracket / Lever Only B00511G2 Hardware Bag 105G1 Open Position SECTION 3 Manual Release - Charger / Truck Side SBE(R) 160 / SBX(R)175 Battery Bracket Charger / Truck Bracket & Handle Reducing Bushings: for Use with Contact # 6384G1 Use with contact part number 6384G1-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contacts Barrel Size Wire Size ---------------- Part Numbers ---------------inches mm Minimum Quantity .................................................. 1,500 1,000 500 100 ........................ 1/0 AWG [53.5 mm] #1 AWG [42.4 mm] 5687-BK 5687 0.39 9.91 1/0 AWG [53.5 mm] #2 AWG [33.6 mm] 5690-BK 5690 0.34 8.64 1/0 AWG [53.5 mm] #4 AWG [21.2 mm] 5693-BK 5693 0.27 6.86 1/0 AWG [53.5 mm] #6 AWG [13.3 mm] 5663-BK 5663 0.22 5.59 1/0 AWG [53.5 mm] #10 - 8 AWG [5.3 - 8.4 mm] 5648-BK 5648 0.19 4.83 [ 25.4 ] 1.00 ID Wire Entrance Reducing Bushings: for Use with Contact # 6384G2 Use with contact part number 6384G2-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size Minimum Quantity ........................ 35 mm 16 mm ------ Part Numbers ------1,000 100 ........... 5920-BK 5920 All Data Subject To Change Without Notice [ 21.3 ] 0.84 [ 5.8 ] 0.23 Wire Entrance 2018-0054 DS-SBEX160-175 REV C6 www.andersonpower.com - 97 - SBO(R) / SBE(R) / SBX(R) - Tooling Information W ire Size Loose Piece Part Numbers AWG mm Contacts 300 MCM 152 6358 4/0 AWG 107.2 6356 3/0 AWG 85 6355 2/0 AWG #2 67.4 N/A 6354 6394 L o ose Piece C ontact C rimp Tool Pneumatic Bench Tool Die Locator Number of Crimps Hand Tool SBE(R) 320 / SBX(R) 350 N/A 95 mm 1341G3 N/A 70 mm 1341G2 N/A 50 mm 1341G1 N/A N/A N/A N/A 1387G2 1303G12 1304G28 Double 1303G2 1304G28 1303G17 1304G35 1303G12 1304G34 1303G8 1304G36 1387G2 1368 Series Double SBE(R) 160 / SBX(R) 175 1/0 AWG #2 53.5 35 mm 6384G1 6384G2 1387G2 1303G2 1304G13 1387G1 1388G3 1389G3 1387G2 1303G2 1304G13 Single 1368 Series SBO(R) 60 / SBE(R) 80 #4 25 1339G4 #6 16 1339G1 1387G1 1388G7 1388G6 1389G9 Single N/A 1309G4 SECTION 3 SBO(R) / SBE(R) / SBX(R) Powerpole(R) 15/45 Auxiliary Contacts ** #16 / 20 1.3 / .52 1332 #12 / 16 3.3 / 1.3 1331 N/A N/A N/A Single 1309G2 or 1309G8 PowerMod(R) 1x4 Auxiliary Contacts #12 / 24 2.5 / .25 All Crimp Pins All Crimp Sockets TP0001* N/A TL0001 TL0002 Single TM0001* PM1000G1 PPMX Auxiliary Contacts #20 / 24 0.50 / 0.25 4803G3 4802G3 TP0001* N/A TL0005 Single TM0001* or PM1000G1 * TP0001 and TM0001 tools require locators to properly position contacts. ** See Powerpole(R) family tooling chart for other Powerpole(R) contacts NOTE: See website for the most current information. Insertion / Extraction Tool for PP15/45 Contacts = 111038G2 (R) SBE 160 / SBX 1751x4 Power Contact Extraction Tool: 969P1 Insertion Tool(R)for Auxiliary Contacts = PM1002G1 (R)3 Extraction Tool(R)350 for 1x4 Auxiliary Contacts = PM1003G1 SBE 320 / SBX Power Contact Extraction Tool: 970P1 (R)160 & SBX(R)175 Power Contacts = 969P1 for SBE 1 xExtraction 4 AuxiliaryTool contact Insertion Tool: PM1002G1 (R) (R) Extraction Tool for SBE 320 & SBX 350 Power Contacts = 970P1 1 x 4 Auxiliary Contact Extraction Tool: PM1003G1 The auxiliary contacts used with wire sizes #16 - #24 AWG cannot be properly inserted without the insertion tool. Properly installed auxiliary contact of al wire gauges cannot be removed from the housing without the extraction tool. - 104 - www.andersonpower.com All Data Subject To Change Without Notice