AMP J. $22 (Rev. MAR The product described in this docus Se ee a re ent has not been fully tested to ensure conformance to the requirements outlined below. Therefore, AMP (Japan) ,Ltd makes no representation or warranty, express or implied, that will comply with these requirements. Further, AMP (Japan), Ltd. the product way change -_ these requirements based on the results of additional testing and evalua- tion. Contact AMP Engineering for further details. ON $ In case when product specification is referred to in this document, it Should be read as "design objectives for all times as applicable. o . ~ 108-5409 0.8mm Pitch Board To Board Connector 5 2 z a --__, a or 4, Scope: En a | 1.1 Contents 2 = . ~ This specification covers the requirements for product performance, test methods and quality a assurance provisions of 0.8mm Pitch Board To Board Connector. 3S . . . E The applicable product descriptions and part number are as shown in Fig. 1: == 3% ale Product PartNo, | On Taping Part No. Description o Plug Assembly Mating Height 5 mm without - -179208- a 0-179207-(] 0179208 Positioner Boss 1-179209-0 C)-179210-0 Cap Assembly V-type with Positioner Boss Fig. 1 (3 DA. . v6. 793 Dawfiuci.) | SHEET ER TSE E> & A { AMP (Jagan), Ltd. Kawasaxi, Japan CHK . 44g 2 | OF 4 12 LOG } Loc | No, REV. 3 Kudbeccbn tla 108-5409 0 3 APP. FAVS FR NAME : Q Prodused wina-psre-90) #2 7v 26 4; 4 0.8mm Pitch Board To Board Connector * LTA REVISION RECOAD oA | CHK! DATEAMP J. 523 (Rev, MAR 91} ; 2.1 2.2 3.1 3.2 33 3.4 Applicable Documents : The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence, In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. Military Standard and Specifications: MIL-STD-202 Test Methods for Electronic and Electrical Component Parts Commercial Standard and Specifications : EIAJ (Electronic Industries Association of Japan) RCX-0102/ 101, 102 Test Method of Soldering of Surface Mounting Devices Requirements : Design and Construction : Product shall be of the design, construction and physical dimensions specified in the applicable product drawing. Materials : A. Contact: Phosphor Bronze, Over all Nickel (Thickness:1.3~2.311m) Dura-Gold Plated (Thickness:0.641m minimum) Gold Plated (Thickness:0.05~0,127:m) B, Housing: PCT (High heat-resisted polyester) Ratings: A. Voltage Rating: 50 VAC B, Current Rating: O5A C. Temperature Rating: 30C to +105C Performance and Test Descriptions : The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig. 2. All tests shall be performed in the room temperature unless otherwise specified, SHEET ARAL AMP Uapan), Ltd. Kawasaxi, Japan JIA 108-3409 0 2 OF 12) toc | toc | no. agv. NAME 0.8 mm Pitch Board To Board ConnectorAMP J. 529 (Rev, MAR 91} 3-5409 NUMBEM : mer Re.,ease C1 CLASSITICATION: Secuni ty 3.5 Test Requirements and Procedures Summary : Para. Test Items Requirements . Procedures Confirmation of Product shall be conforming te Visually, dimensionally and 3.5.1 | Product the requirements of applicable functionally inspected per applicable product drawing. inspection plan. Electrical Requirements Termination Resistance | (Standard Type) Subject mated contacts assembled in 3.5.2 | (Low Level) V-Type : 25 mQ max. (Initial) housing to closed circuit current of 50 mQ max. (Final) 10 mA max. at open circuit voltage of 20 mV max, Fig. 5. Insulation Resistance 500 MQ min. (Initial) Measure by applying test potential 3.5.3 . 100 MQ min. (Final) between the adjacent contacts, and between the contacts and ground in | the mated connector. MIL-STD-202, Method 302, Condition A Dielectric Strength Connector must withstand test Measure by applying test potential 3.5.4 potentialof0.5k VAC for 1 between the adjacent contacts, and minute. Current leakage must between the contacts and ground in be 0.6 mA max. the mated connectors. MIL-STD-202, Method 301 Temperature Rising vs. | 30C max. under loaded Measure temperature rising by 3.5.5 | Current specified current. energized current. Fig.2 (to be continued) SHEET | SRIRAM AMP (apan), Ltc. Kawasaki, Japan 3 OF 12 os ws NO 108-5409 rw NAME 0.8 mim Pitch Board To Board ConnectorAMP J - 527 (Rev. MAR 91) he be Para. Test Items Requirements ' Procedures Physical Requirements Vibration No electrical discontinuity Subject mated connectors to 10-55-10 3.5.6 | Stnusoidal greater than 1 microsecond (s) Hz traversed in 1] minute at 1.52 mm Low Frequency shall occur. amplitude 2 hours each of 3 mutually Termination Resistance perpendicular planes. (Low level) (Final) applied. Fig. 6. V-Type : 50m max. MIL-STD-202, Method 201 Hammering Shocks Termination Resistance Subject mated connectors on PCB as 3.5.7 (Low Level) (Final) shown in Fig. 6, under 10000 cycles of -Type : 50m max. repeated hammering shocks of the condition as shown in Fig. 7, with the test currentof 1 mA at10V DC applied to the circuit as shown in Fig. 8, During the test, the circuit shall be monitored for fluctuation of electrical resisiance. Physical Shock No electrical discontinuity Subject mated connectors to 50 G's 3.5.8 greater than 1 microsecond (s) halfsine shock pluses of 11 millisecond shal] oceur. duration, 3 shocks in each direction Termination Resistance | applied along the 3 mutually (Low Level) (Fina]) perpendicular planes totally 18 shocks. V-Type:50mQmax. . MIL-STD-202, Method 213, Condition A Connector Mating Force | Fig. 4 Measure the mating force and the 3.5.9 | Unmating Force unmating force when plug assembly and cap assembly are mated and unmated for 30 cycles ata rate of 20 mim a minute. Contact Retention 0.1 kg min. Apply axial load to contact 3.5.10 | Force Durability Termination Resistance Mate and unmate connectors for 30 3.5.11 | (Repeated Mate / {Low Level) (Final) cycles Unmating) V-Type :50 mf inax, Fig.2 (to be continued) 1 p= AMP (lapan), Ltd. SHEET BA EME Kawasaki, Japan AOF 12] toc | voc REV. 714 108-5409 0 NAME 0.8mm Pitch Board To Board ConnectorAMP J- 523 (Rev. MAR 91} J *-5409 NUMBER > sme r Release Ce CLASSIFICATION ; SECURITY Para. Test Items Requirements Procedures | Solderability Appearance of the specimen Provisional standards of EIA of 3.5.12 shall be inspected after the test |JAPAN. with the assistance ofa RCX-0102/101 (Test methods of magnifier capable of giving a soldering of surface mounting devises) magnification of 10Xforany Para 2. 4. 2 (Reflow soldering method). damage such as pinholes, void or rough surface. Resistance to Soldering | Appearance of the specimen Provisional standards of EIA of 3.5.13 | Heat shall be inspected after the test |JAPAN. with the assistance ofa RCX-0102/ 102 (Test methods of magnifier capable of giving a soldering of surface mounting devises) magnification of 10 xfor Para 3, 3. 4 (Hi-temp oven method) damage such as cracks, chips or melting. Environmenta! Requirements _ | Thermal Shock Termination Resistance Subject mated connectors to 5 cycles 3.5.14 (Low Level) (Final) between 55 C and +85 C. V-type : 50 mQ max. MIL-STD-202, Method 107, Condition A Humidity, Steady State | Insulation Resistance (final) Subject mated connectors to steady 3.5.15 100 Mf min. , state humidity at 40 C and 90-95 % Termination Resistance R.H. {Low Level) (Final) MIL-STD-202, Method 103, V-type : 80 mQ max. Condition B. Salt Spray Termination Resistance Subject mated connectors to 5% salt 3.5.16 {Low Level} (Final) concentration for 48 hours; V-iype :50 mQ max. MIL-STD-202, Method 101, Condition B. Heat Resistivity Termination Resistance Subject mated connectors to heat 3.5.17 (Low Level) (Final) resistivity at 852C for 96 hours. V-type: 50 mM. max. per MIL-STD-202, Method 108, Condition A Fig. 2 (To be continued) SHEET Fie E= AMP (Japan), Lid. Be. Kawaseki, Japan 5 OF 12 j toc | toc | no. Rev, JEA 108-5409 0 NAME 0.$ mm Piteh Board To Board ConnectorAMP J. 523 (Rev. MAR G1) Para. Test Items Requirements, Procedures Cold Resistivity Termination Resistance Subject mated connectors to cold 3.5.18 (Low Level) {Final} resistivity ab 252 3 C for 48 hours. V-type : 50 mM max. Ammonia Gas Termination Resistance Subject mated connectors to the 3.5.19 | Resistivity (Low Level) (Final) ammonia gas atmosphere, which is V-type : 50 mM max. generated from 400 g of 28 % ammonia solution in the desiccator in the closed Tested sample shall show no chamber for 40 minutes. evidence of abnormalities in Temperature in the desiccator : room appearance temperature. Sulfurous Acid Gas Termination Resistance Subject mated connectors to the 3.5.20 |} Resistivity (Low Level) (Final) sulfurous acid gas resistivity at 10 +3 V-type : 50 mQ max. ppm SO concentration at 90% R.H. min. for 96 hours. Tested sample shall show no evidence of abnormalities in appearance Note: Tested products shall be conforming to the requirements of the visual inspection without physical damage, also meeting the requirements of the additional tests specified in the sequence tests specified in Fig. 3. Fig,2 (End) + bal? AMP Uapan}, Lid. SHEET AME Kawasaki, Japan 6 OF 12/10 0. 0 2) see | 085 "108-5409 "0 NAME 0.8 mm Pitch Board To Board Connector Seda oFAMP J-S23 (Rev. MAR 91} - 5409 Lf NUMBER ; 3.6 Product Qualification and Requalification Tests. Test Group (a) Testor Examination - 1 2 3 4 5 6 7 8 9 Test Sequence (b) Examination of Product 157) 2 73,571,5/1,57 1 1 /1,5/ 1 Termination Resistance, (Low Level } 2 2,4 | 2,4] 2,4 2,4 Dielectric Withstanding Voltage Insulation Resistance sMe F Rer:ease c. CLASSIFICATION : SECUIUTY Temperature Rise vs Current 2 Vibration 3 Hammering Shocks 3 Physical Shock 3 Mating Force, Unmating Force 2 Contact Retention 2 Durability 3 Soelderability 2 Resistance to Soldering Heat Thermal Shock Humidity, Steady State Corrosion, Salt Spray Heat Resistivity Cold Resistivity Ammonia Gas Resistivity Sulfurous Asid Gas Resistivity Fig. 3 (To be Continued) SHEET | J NAERR AMP Capan), Ltd. Kawasaki, Japan 7 OF {2 L no, REV, 1 | a | 108-5409 0 NAME 0.8 mm Pitch Board To Board ConnectorAMP J - 529 (Rev. MAR 91} Wwetroauae Test or Examination Test Group (a) 10 1b |] 12) 13 | 14 |] 45 16 17 Test Sequence (b) Examination of Product 1,5/1,6}1,511,5/1,5 41,5 1,5 Termination Resistance, (Low Level } 2,412,4|2,4|2,4|2,4]2,4 J 2,4 Dielectric Withstanding Voltage Insulation Resistance Temperature Rise vs Current Vibration Hammering Shocks Physical Shock Mating Force, Unmating Force Contact Retention Durability Solderability Resistance to Soldering Heat Thermal Shock Humidity, Steady State Corrosion, Salt Spray Heat Resistivity Cold Resistivity Ammonia Gas Resistivity Sulfurous Asid Gas Resistivity (a) See Para 4.1.A. (b) Numbers indicate scquence in which tests are performed. (c) Discontinuities shall not take place in this test group, during tests. (End) SHEET | ARIE? AMP Vapan), Ltd. Kawasaki, Japan 8 OF 12) voc | toc | wos3 J A 108-5409 REV, 0 NAME 0.8mm Fitch Board To Board ConnectorAMP J-523 (Rev. MAR $1) 198-5409 NUMBER: .omer C. CLASSIFICATION : sEcuniTy 4, QUALITY ASSURANCE FROVISIONS 4.1 Qualification Testing A. Sample Selection Connector housing and contacts shall be prepared in accordance with applicable Instruction Sheets. They shall be selected at random from current production, Test group 1 shall consist of Connectorr Mating Force /Unmatig Force kg Na. of Pos, Mating Force(max.) | Unmating Force (min.) 48 6.0 1.0 Fig. 4 Release SHEET | JRUNEEER AMP (Uapan), Ltd. Kawasaki, Japan 9 OF 12 ,0 LOC nO. Rev. i 1A 108-5409 0 NAME 0.8 mm Pitch Board To Board ConnectorAMP J- 523 (Rev, MAR 91} Reiease mM alls a IE = = Vertical Type Fig.5 Method of Termination Resistance Measuring Connector Vertical Type Fig.6 Method of Connector Mounting for Vibration And Hammering shock ~ Clamping Fixture AMP (Japan), Ltd. SHEET | AIM ocak) Japan F . REV, 100 12 v nN NO 108-5409 0 NAME 0.8 mm Pitch Board To Board Connector wees w dee,AMP J-$23 [Rew MART) NUDATICHI : 108-5409 SCCuULUy .eIme F c CLASSITICATION Reie@ase 56mm reese, p~Sample 30.84 mm (Connector) 56 mm Hammer Weight Striking Frequency: 1 stroke / Minute Fig.7 Method of Hammering Shock Test Hammer (50 g Steel Weight) Sample mounting fixture Rubber Stand SHEET 11 OF 72 ARES AMP UJapan), Ltd. Kawasaki, Japan Loc J Loc A no. RES, 108-5409 0 NAME 0.8 mm Pitch Board To Board ConnectorAMP J. 52] (Rev. MAR ST} LU8-D4uUY uinie t Rerease . | CLASSIFICATION: >ji=lmaA ANN 10 kQ > i=lmA [Sample Al Penrecorder Ne 10k >i=zlmA Sample 3] NN 10k -i=imA jSample C} Penrecorder AN 10k {Sample DI 10 pene | Vv Fig.8 Circuit of Monitoring Resistance AMP (Japan), Lid. SHEET PAI Kawasaki, Japan 12 OF 12 a: ec NO. 108-5409 NAME 0.8mm Pitch Board To Board Connector ro en natn tr ba cs