EZ, oo . eS 7 Product Specification 108-5169 Tyco Electronics He JUL 08 Rev.c 250 SERIES FASTON INTERLOCK CONNECTORS 250 YR" FAN AVA ny py Contents First 8 pages following this top sheet : English version Next 8 pages : Japanese version When only one of above versions is supplied to customers, this top sheet shall be attached. Ak LOY bIBES AIO 8M Y > Se58 KO 8ALY : BAR DA bY CORRE I ARR O ROR SBSH, BO hy LT RR PASAT SAVER TAVIETZE 6 ZB, Revision Record (28T ELER) Revision Letter Date >> =rs4 a Bg | (eal HS) (A #t) We B 09 APR 2007~" Cc 11 JUL 2008 Pia mee bear An PY Sieh CREA a 8G8) COPE LORE PRAY, Bei CRM AET, FEROS ATIC ES LCE IRI abt Fa, This AMP controlled document is subject to change. For latest revision call local AMP.108-5169 NUMALF Customer Release ALIP SECURITY CLASSIFICATION | CHINE C157 PRODUCT SPECIFICATION 108-5169 250 SERIES FASTON INTERLOCK CONNECTORS 1. SCOPE This specification prescribes the the product numbers shown below, 1.1 Housing 250 SERIES FASTON INTERLOCK connectors having fotos | Sap Huei | ae Hon 1 172215 172216 2 172217 172218 3 172219 172220 & 172222 172222 5 172223 172224 7 172225 172226 9 172227 172228 1.2 Contact SPP cae eay Size Receptacle Tab 2,0% 3.0 170258 170341 0.5% 2.0 170032 170340 0.30.5 170384 170349 = Tyco Electronics No REY 108-5169 c SHEET [*" 950 sERtEs 1 OF 8 FASTON INTERLOCK CONNECTORSNUMBER 108-5169 Customer Release AMP SECURITY CLASSIFICATION 2, FEATURES Compared with the previous 250 SERIES LATCH connectors, the 250 SERIES FASTON INTERLOCK connectors have the following features, (1) Plastic lances are built in the housing to lock the contact assembly. {2) The contact assembly has claws to insure insertion in the normal direction. 3. MATERIALS 3.1 Housing 66 Nylon : Heat resistant grade 3.2 Contacts Brass : Made of brass strips conforming to the ASTM B36 Copper Alloy No. 260". 4, STRUCTURE, SHAPE AND DIMENSIONS 4.1 Applicable Wire Sizes Applicable Wire Size (mm?) Contact Product No. 0.3 v7 0.5 170349 170384 0.5 % 2.0 170340 170032-2 and ~5 2.0 ~ 3,0 170341 170258 4,2 Shape and Dimensions The shape and dimensions shall conform to those specified on applicable drawings. = Tyco Electronics 8 [fusca nO OFS JIA 108-5169 REY, NAME = -950 SERIES FASTON INTERLOCK CONNECTORS5: PERFORMANCE REQUIREMENTS : 3.1 Electrical Performance: o rf | PPara- Test see . 8 graph | Item | Mathod Specified Requirements . , Wire Size | Test Cur-{ Voltage | Temperature 5.1.17 T 2 . tos exminatien Resistance 6.1 me _{(ANG) | rent (A) Drop (mV} Rising (oc) br Low Level Termination tz = a z . 0.3 22) 2,0 6.0 20 (Max. ) 3 Resistance: 0.5 ((#20) [4.0 75.0 20 and Temperature Rising: > z P "6 0.85 | (#18) 7.0 *21.0 20. 1.25 | G#16) 10.0 *30.0 30 " 3 2.0 | GHL4) 15.0 45.0 30 a aq 3.0 |GF12) 20.0 760.0 30 5 oq os * 3m Q Max.(Low Level) 4 oq 5.1.2 | Insulation Resistance: 6.2 400 M&S Min. 5 131 Dielectric Strength: 6.3 No abnormal ties such as cordna discharge, ~ Ee 5.2 Physical Performance: = az , . i Tensile Strength (Min. ) # S 5.2.1) Crimp Tensile Strength: 6.4 uae pize. ket 7 N Za 10.3. | (#22) 6.0 59 + | 0.5 brea) 9.0 88,3 Oe5i (#18) 430 127.5... 125) #16) 19.0 176.6 J 20 #14) 27.0 204.9 3.0. 1/#12)} 30.0 294.3 5.2.2] Contact Insertion/ Insertion Force: 39.2N Max. Extraction Force 6.5 Extraction Force: 4.9-~39.2N 5.2.3] Contact Retention Force: | 6.6 D3.9N(3.0kef} Min, No. o insertion Force [Extraction Force 7.2.44 Connector insertion/ 6.7 Positions..|. 66 ie) | _N(Man. af.) | Nowin,) atraction oree: L 305 mer 0.5 49 2 4.9 39.2 1.0 BB: -3 6.0 38.8 2.0 19.6 4 8.0 78.5 3.9 29.4 3 11,0 1 108 4.0 39,2 7 15.0 147 5.0 45. g L8.0 177 7.0 _ 68.6 3.2.5} Low Frequency Vibration 6.8 Connector shall be not broken by the vibration, Termination resistance after vibration shall be not greater than 10 m/A, SHEET == Tyco Electronics 3 8 toc REY OF__Ty | A 108-5169 c. NAME duct Specification 950 spRiegetc SP GASTON INTERLOCK CONNECTORSNUMBER 5.3 Environment Resistivity ta 168-5169 Pata- graph Ltem Item ris re Test Method} Specifieu Requirements 5.3.1 Humidity Resistance (steady: state} - Termination Resistance (Low Level): LO mQ Max. 6. 5 Insulation Resistance: 100MQ . Min. Dielectric Strength: No abnormalities i shall be evident, jo 5.3.2 Thermal ReSistivity Termination Resistance & 10. {Low Level}: 10 mS Max. Customer Release AMP SECURITY CLASSIFICATION 50343 Cold Resistivity 641. Termination Resistance: Q Max. {Low Level) 10a G. 6.1 TEST METHODS Termination Resistance, Rising The connectors shall be Termination Resistance Low Level and Temperature mated and a specified current shall be applied as shown in Pig. 1. When temperature rising has stabilized, resistance shall be measured between Y and Y' using a DC voltmeter, The termination resistance of the crimp and mated areas of the contacts shall be found by subtracting the resistance of the 150 mm wire From the measured reading, The position of points Y and Y! shall be determined by taking a measurement from the rear end of the crimp. In this case an extra part of insulation shall be removed, and the wire shall be covered with solder in the area where the probe will. be applied in order to maintain a uniform current density. Temperature. rising shall be measured by attaching thermocouples to. the crimp as shown, and found by subtracting room temperature from the measured reading, The termination resistance - Low jevel shall be measured at an open voltage of DC 50 mV max. and test current of DC 50 mA max, Lee Phe rmo couple Mounting Position, = tyco Electronics Rey, ALOFT) Ay" 108-5169 C NAME 250 SERIES FASTON ENTERLOCK CONNECTORS108-5169 NuedBer Customer Release AMP SECUTL EY CLASSIFICATION 6.3 6.4 6.5 6.6 6.7 6.4 Insulation Resistance The connectors shall be mated, and insulation resistance shall be measured between adjacent contacts and between the contact and the ground in accordance with the Condition B (500V#10%Z), Test Method 303 of thea MIL-STD-202. Dielectric Strength The conuedtors shall be mated, and AC 1 KV shall be applied for one (1) minute between the adjacent contacta and between the contact and the ground. Crimp Tensile Strength A minimum tensile load which is applied to the crimped wire in the direction of working axis of the comtact a rate of 100mn a tlinute, and the force re- quired to pull off or break the wire from the wire crimp shall be measured, Contact Insertion and Extraction Forces The eontact shall be secured on one Side, mounted on a tensile tester and . inserted and extracted at a rate of 100mm a minute. Contact Retention Force The housing in which contacts are set, shall be mounted on a tensile tester. A minimum tensile load which is applied to each contact at a rate of 100 mm/min. and causes it to come off from the housing, shall be measured. Connector Insertion and Extraction Forces One of a mating pair of housings with contacts shall be mounted on a tensile tester, and minimum forces required to for insertion and extraction ata rate of 100 mm/min. shall be measured. The locking legs shall be cut off for this test, Low Frequency Vibration The mated connector shall be mounted on a vibrating plate as shown in Fig. 2 and vibrated on the following conditions in two directions; one perpendicular to the working axis and the other along the working axis of the contact. Frequency 33 Hz 200 hours (Direction shall be changed Acceleration 44m/s* (4, 5G)! every 50 hours} SHEET ee *" Tyco Electronics 5 Lon ao 9 OF_8_ J A 108-5169 NAME 250 SERIES FASTON INTERLOCK CONNECTORS108-5169 NUMBER Customer Release AP SECHAITY CLASSIFICATION Secured = i S0nm Approx. er iy FESO e 7 " FIFE ST fe ADs 883 NL Vibrating Plate Pig. 2 6.9 Humidity Resistance (steady state) A humidistat chamber shall be set to 90 v 957 of humidity and 605C of temperature, and the mated connector shall be suspended in it in the manner that falling dew drops do not deposit on its surface and Left there for 96 hours. Then the connector shall be air dried and its termination resistance - low level, insulation resistance and dielectric strength shall be measured. 6.10 Thermal Resistivity A thermostatic chamber shall be set to 12043C, and the mated connector shall be left in it for 120 hours. Then it shall be removed from the chamber and left slitting until it returns to the room temperature and its termination resistance - low level shall be measured. G.11 Cold Resistivity A cryostat shall be set to -30C, and the mated connector shall be deft in it for 120 hours. Then it shall he removed from the cryostat and left. sitting until it returns to ordinary temperature, and its termination resistance ~ low level shall be measured, = Tyco Electronics Y, 6 of 8 J LA? 108-si69 O MAME 250 SERIES FASTON INTERLOCK CONNECTORS108-5169 7, TEST ITEMS AND TEST SEQUENCE NUMBER Test, Para. Customer Release AHP SECURITY CLASSIFICATION Test Item Test Group Appearance | oO 1) a ; Termination Resis-. tance (initial) _ 6 1 Termination, Resis-. 6.1 tance ~ Low Level, (init) Insulation, Resis- - 64 tance (initial) _ i Dielectric Strength 6.3 : . tinitiall : . __ ft. Crimp Tensile r Strength 6.4 } 4 Contact Insertion/, " Extraction Force. 6. 5 @ Contact: Retention 6. 6 | i Force. a oo . . Connector Insrtion/ : 7 i _Extraction Force &. 7 z a Low Frequency Vib- 3 ration , 6. 8 @ t Humidity Resistance | 4 g & | 1 sous : i Thexmal Resistivity 6 10 i @ cold Resistivity 6 il . @ * . t P Rarmination Resis~- 6 z | tance fend) | : i @ : Termination Resis-- 4 P tance - Low Level: [le hay ! 6 3 Insulation Resis>-. : : tange fend) ' 6.2 @ i Dielectric Streneth 6.3 i {end} * G! | Temperature rising. 61 @ . | a . 4 5 Appearance @ & g ' | ES Tyco Electronics Al 108~5169 250 SERIES FASTON INTERLOCK CONNECTORS108-5169 NUMER Customer Release AMP SECURITY CLASSIFICATION 8. REFERENCE (1) Related standards JIS 3406 Low Voltage Cables for Automobiles 114-5059 250 Series Receptacle and Tab Crimping Conditions, Application Specification 2) Test conditions Unless otherwise specified, the following ambient conditions shall apply in the performance tests. Temperature : 15 35C Humidity > 45 % 752% Atmospheric pressure : 86.7 - 107 KPa (650 - 800mmHg) (3) Test samples The samples for the. performance tests shall have an applicable wire crimped in accordance with the crimping conditions specified in 114-5059. Unless otherwise specified, no sample shall be reused in the test, = Tyco Electronics REY, SOF B/E) AIS 308-5169 c NAME 250 SERIES FASTON INTERLOCK CONNECTORSAMP 1-002 [Rev. Apr 78) . amc, tt A = # ra . ae ume = Tyco Electronics gimme: RRS CF GR MR) \ a an Fi) Ft 108-5169 250 *-Rs Py RAb vr 4 wHtony ZF aHROB 1. 33a RBI, 20" UN - Xs 7rAbY- Av R-oy Pe - TRI ADHH, UFOWBICO wtHetT 4, Lil ove 1B | yey Koger x Soeangure 4 172215 172216 _. ; _ ne 2 | 172217 172218 BE 172219 172220 ao: 172221 172222 | 5 172223 ; 172224 en _ : 7 172225 : 172226 ee, Jf _ 9 172227 172228 12 9r88}f ; ! FAR AA (nd): YuaF RIM > # 7 | ee 4 i - Se! | 2.0~3.0 [ 2170258 170341 0.5~2.0 170038 170340 i o38~as 6 | 170384 170349 . 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