Tooling Solutions for Networking, Residential Cabling, Security and Telecommunications Tooling Solutions for Networking, Residential Cabling, Security and Telecommunications Wire & Cable Cutting Tools Diagonal Cutters, 1116571-1 Cut wires flush Ratcheted Cable Cutter - Compact, 1490489-1 Ratchet mechanism keeps handle force low Spring loaded handles Group Cutter, 1490498-1 Ideal for cutting cable up to 2/0 Handles lock together for safety/storage Compact design for easy fit into tight places Quick release lever for easy take-up Also cuts coax cable up to RG-9 350 MCM Cutter, 605744-1 Steel handles Not for steel or ACSR cable 500 MCM Cutter, 605742-1 21" overall length Fiberglass handles Not for steel or ACSR cable Wire & Cable Stripping Tools -- Standard Economy Wire Stripper and Cutter, 1490491-1 Economy Wire Stripper and Cutter, 1490491-1 Strips 10-24 AWG Adjustable to any of 8 wire sizes Coax Stripper, 1490490-1 3 blades designed to strip RTG-6, 58, 59 cable in one step Replaceable blade cartridges JacKnack Telecomm Cable Prep Tool, 2119000-1 Cable jacket stripper Cable filler sheer JacKnack clamp Wire placement tool Rotary Cable Stripper, 606700-1 Round cable tool can be used on single or multiple conductor cable up to 1.75" in diameter Automatic Wire Stripper, 734185-1 Strips PVC, THHN, and THHW Adjustable wire stop Built-in cutter Need More Information? 2 Catalog 1654026 Revised 06-2010 For information about tooling, call 1-800-522-6752 or e-mail toolsales@tycoelectronics.com. For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco Electronics for latest specifications. Tooling Solutions for Networking, Residential Cabling, Security and Telecommunications Wire & Cable Stripping Tools -- Premium Rotary Cable Stripping Tool, 2-1579002-5, Spare Blade, 7-1579005-5 Cable Stripping Tool, 2-1579002-4, Spare Blade, 7-1579005-4 Fine adjustability and repeatability assured by 9-position adjustment wheel Flexible: Strips the sheath from most multi-core and fiber optic cables up to 11mm/0.43" in diameter Tough: Manufactured from a new impact resistant nylon. Replaceable blade cassette available End Strip (circular + straight + spiral) Window strip (circular + spiral + circular strip) 4,5-40 mm [0.18" - 1.57"] diameter Interchangeable cable guide hooks Automatic Wire Stripper Easy change stripping blade cassettes Cuts and strips up to 10mm2 / 34-8 AWG Strips PVC, THHN, THHW Tool Description Spare Blades 2-1579002-1 Parallel blade - Std. Ver. 0.02-10mm2 [34-8 AWG] 7-1579005-1 2-1579002-2 V-blade - version 0.02-4.0mm2 [28-12 AWG] 7-1579005-2 2-1579002-3 Form blade - version 16mm2 [6 AWG] 7-1579005-3 All Purpose Tools 4-Way Indent Tool, 1490492-1 Cable Tie Gun, 734587-1 For cable ties 2.2 - 4.8 mm Full ratchet cycle Thickness up to 1.6 mm Contact locator Automatic cut-off Adjustable tension setting Used for closed-barrel D-Sub contacts BNC Connector Removal Tool, 1725122-1 F Connector Removal Tool, 1725123-1 For security system use Remove BNC/F connectors in high density or hard-to-reach locations Need More Information? 3 Catalog 1654026 Revised 06-2010 For information about tooling, call 1-800-522-6752 or e-mail toolsales@tycoelectronics.com. For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco Electronics for latest specifications. Tooling Solutions for Networking, Residential Cabling, Security and Telecommunications SL Series 110 Jack Termination Tool Tool Kit, 1725150-1 Kit consists of Tool Assembly (1725080-1) and Lacing Fixture (1673956-1) Termination tool for SL Series Jacks. Simplifies the termination process, especially for Category 6 jacks (tool can be used for Cat3 - Cat 5 jacks). Terminates and cuts all 8 conductors at once. Simplifies lacing process and speeds up terminations. Time savings will create substantial cost savings. Ability to maintain consistent termination will increase system performance, reduce troubleshooting and re-terminations. Greatly simplifies Category 6 terminations as pairs are easily placed in a lacing fixture, maintaining twisted pair integrity with one step termination and wire cutting. Built-in cable stripper (replacement blades are available, order PN 231674-2, MOQ of 20) An Easy Step-By-Step Process (View the video on-line at tooling.tycoelectronics.com/video/SLSeries_demo.wmv) Cable Stripping Wire Lacing Termination of Category 6 Modular Plug Style Connectors, using AMP PRO-CRIMPER Hand Tool System. Allows one step process to crimper all conductor and integrated shell. P/N 790163-1 Termination Tool w/Die P/N 790163-2 Die Only P/N 354940-1 PRO-CRIMPER Frame Only Need More Information? 4 Terminate and Cut 610XC Four-Pair Punch Down Tool Category 6 Mod Plug Termination Tool Inserting Connector Catalog 1654026 Revised 06-2010 Punch Down Tool for 4-pair telecommunication distribution system. Developed for latest 110 style connectors to accommodate Cat 6 performance levels. P/N 1725062-1 Termination Tool For information about tooling, call 1-800-522-6752 or e-mail toolsales@tycoelectronics.com. For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco Electronics for latest specifications. Tooling Solutions for Networking, Residential Cabling, Security and Telecommunications Impact Tools Impact Tool Pro Impact Tool Non-slip rubber grips on handle Blade storage in rear of tool Adjustable Hi/Lo Impact setting Accepts all Twist and Lock blades Replacement Blades Hook and spudger Non-slip rubber grips on handle Blade storage in rear of tool Adjustable Hi/Lo impact setting Accepts all Twist and Lock blades Non-Impact Tool Standard 110 Blade 1583609-1 Rubber palm grip Standard 66 Blade 1583609-2 Blade storage area in side of tool Premium 110 Blade 1375309-1 Premium 66/110 Blade 1375310-1 Accepts all Twist and Lock blades Premium 66 Blade 1725872-1 Tool w/110 blade Tool w/66/110 combination blade Tool w/66 blade Impact 1583608-1 N/A 1583608-3 Pro Impact 1375308-1 1375308-4 1375308-3 Non-Impact 1583236-1 N/A 1583236-3 Pro-Installer Twisted Pair Tool Kit, 1375307-1 Includes: Installer's knife Pro Impact Tool with extended-life blade (1375308-1) Shears Pouch Need More Information? 5 Catalog 1654026 Revised 06-2010 For information about tooling, call 1-800-522-6752 or e-mail toolsales@tycoelectronics.com. For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco Electronics for latest specifications. Tooling Solutions for Networking, Residential Cabling, Security and Telecommunications Termination and Crimping Tools Modular Plug Professional Tool Low handle force Terminates both strain reliefs and inserts contacts in one motion Cuts, strips and terminates Ratchet control insures complete termination cycle Plug Style Die Set* Hand Tool and Die Set Combo** 4- and 6-Position Line 853400-8 2-231652-8 8-Position, Category 3 853400-1 2-231652-1 4-Position Handset 853400-3 2-231652-3 6-Position Long Body 853400-7 2-231652-7 6-Position Offset 853400-6 2-231652-6 1-853400-0 3-231652-0 8-Pos High Performance, Cat 5 Interchangeable die sets terminate all plugs except 10-position AMP plugs are UL approved when terminated using this tool and the procedures outlined in IS 408-9767 Frame Only (2-231652-0) * If purchased separately, ** With tooling included PRO-CRIMPER II Hand Tool and Die Sets External Strain Relief Clamp Die Sets and Tool are for use with the External Strain Relief Clamp or 8-position Category 3, 5 and 5e Modular Plug only Category 6 Modular Plug Die Set and Tool crimps both the Strain Relief and the Modular Plug contacts at the same time PRO-CRIMPER II Hand Tool Frame 354940-1 Category 6 Modular Plug Hand Tool and Die Set 790163-1 Die Set Only 790163-2 External Strain Relief Clamp Hand Tool and Die Set 224928-1 Die Set Only 224928-2 10-Position Modular Plug Hand Tool and Die Set 58560-1 Die Set Only 58560-2 Undercarpet Splice & Tap Termination Tool, 91392-1 Safe termination of both splices and taps Designed to fit underneath the flat conductors for reliable termination using the AMP PRO-CRIMPER Hand Tool System Very low handle force Positive handle releases for repeatable crimps Need More Information? 6 Catalog 1654026 Revised 06-2010 For information about tooling, call 1-800-522-6752 or e-mail toolsales@tycoelectronics.com. For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco Electronics for latest specifications. Tooling Solutions for Networking, Residential Cabling, Security and Telecommunications Testers Tone Tracer, 1490533-1 Tone Generator, 1490531-1 Permits wire and cable identification without direct metallic contact Ergonomic design Can be used with any tone generator Quick change tips available Three built-in tones Auto-off Separate talk battery for increased voltage and power for test sets Modular jack allows multiple cord sets to be used for different applications Tone Tracer / Generator Kit, 1673606-1 Telco Products Termination Tools Tel-Splice Pliers, 790162-1 Works with all Tel-splice part numbers Rounded nose won't snag on wires Wire cutter built into side Spring loaded handle Non-spring loaded version, 231839-1 Butterfly Tool, 229378-1 (50 pos), 231880-1 (64 pos) Mass terminates and shears all wires in a single operation Portable, comes with carrying case Base can be bench mounted Used for CHAMP connectors Need More Information? 7 Catalog 1654026 Revised 06-2010 Tel-Splice Applicator Kit, 1583100-1 (includes 2- and 3-wire applicators) Single-handed operation Uses ultrasonically welded connector strips Automatically cuts connector from strip and feeds next connector Durable, lightweight design Part number 1490017-1 (2-wire applicator) Part number 1490018-1 (3-wire applicator) For information about tooling, call 1-800-522-6752 or e-mail toolsales@tycoelectronics.com. For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco Electronics for latest specifications. Tooling Solutions for Networking, Residential Cabling, Security and Telecommunications Standard Die Envelope (SDE) System The SDE System is a new approach to crimp die interchangeability. This flexibility in die options provides the capability to crimp a large variety of product types and wire sizes while using multiple application platforms from manual had tools and electrical bench terminators to a portable battery-powered unit. PRO-CRIMPER III Hand Tool Exceptional quality and performance at an affordable price Compatible with all SDE dies, with enhanced ergonomics, providing a thinner, more comfortable handle profile Precision stamping techniques permit close tolerance controls on critical parts BT3500 Battery Hydraulic Tool, 2031400-x see catalog 1773381-5 for specific part numbers Portable, lightweight, ergonomic Compatible with SDE dies and CERTI-CRIMP II heads New "quick take-up" feature Approx. 250 crimps per charge Generates up to 3500 lb of crimp force SDE Electric Terminator, 1490076-2 Compatible with all SDE dies Terminates wire range of 6-10 AWG Small footprint - 390 x 260 x 220mm (15.5 x 10 x 8:); 13kg (29 lb) Foot actuated; Jog cycle; includes crimp adjustment 6-26 Pneumatic Tool System Pneumatic powered; providing the ultimate in wire range flexibility Includes a jaw adapter compatible with SDE dies Available in hand or foot actuated versions, with ratchet control Also available in a number of integral die options that terminate up to #6 SOLISTRAND terminals Pneumatic Power Assist Tools Hand Actuated, 6-26 Power Unit Foot Actuated, 6-26 Power Unit Large Tool Holder SDE Die Set Adapter PRO-CRIMPER Tools & SDE Dies / PIDG SDE Premium, UL-PIDG, 22-10 PRO-CRIMPER Assembly, 22-10 SDE Die Set, 22-10 PRO-CRIMPER Tools & SDE Dies / Coax PRO-CRIMPER Assembly, BNC TNC SDE Die Set, BNC TNC PRO-CRIMPER Assy, RG 58/59 O Commercial SDE Die Set, RG 58/59 O Commercial PRO-CRIMPER Assembly, RG 58/59 Hex SDE Die Set, RG 58/59 Hex PRO-CRIMPER Assy, Coax SDE Die Set, Coax SDE Die Set, 151/178x068 Hex SDE Die Set, 75 Ohm RF Series BNC SDE Die Set, Premium Fiber Optic PRO-CRIMPER Tools & SDE Dies / SOLISTRAND PRO-CRIMPER Assy, 22-10 SOLISTRAND SDE Die Set, 22-10 SOLISTRAND PRO-CRIMPER Tools & SDE Dies / Open Barrel AWG PRO-CRIMPER Frame w/o Dies PRO-CRIMPER Assembly, Multimate III+ 28-16 SDE Die Set, Multimate III+ 28-16 PRO-CRIMPER Assembly, AMPLIMITE 20 DF 28-20 SDE Die Set, AMPLIMITE 20 DF 28-20 PRO-CRIMPER Assembly, CST-100 26-22 SDE Die Set, CST-100 26-22 PRO-CRIMPER Assembly, Superseal 1.5 SER 0.5-1.5mm PRO-CRIMPER Assembly, AMPLIMITE 22 DF 28-22 SDE Die Set, AMPLIMITE 22 DF 28-22 PRO-CRIMPER Assembly, Univ MNL 20-14 <.130" SDE Die Set, UMNL 20-14 <.130" PRO-CRIMPER Assembly, Univ MNL 20-14 >.130" PRO-CRIMPER Assembly, Univ MNL 24-18 SDE Die Set, Univ MNL 24-18 PRO-CRIMPER Assembly, Mini Univ MNL 22-18 PN 189721-1 189722-1 356302-1 679304-1 PN 2063030-1 58433-3 58423-1 PN 318450-1 318450-2 58433-1 58435-1 58433-2 58436-1 58531-3 58425-3 58436-3 58536-1 91900-1 PN 58546-1 58545-1 PN 354940-1 58495-1 58495-2 58448-2 58448-3 58517-1 58517-2 58583-1 90800-1 90800-2 90546-1 90546-2 90547-1 90548-1 90548-2 90759-1 Disclaimer www.tooling.te.com / www.tooling.te.com/europe Catalog 1654026 / 12-11 / Application Tooling / (c) 2011 Tyco Electronics Corp. AMP AMP NETCONNECT, CHAMP, PRO-CRIMPER, SOLISTRAND, SUPER CHAMP, TE Connectivity (logo) and TE Connectivity are trademarks. Any other trademarks used are the properties of their respective owners. 8 Tyco Electronics Corporation, Harrisburg, PA 17105, Phone: 717-564-0100 While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.