Bulletin I27304 01/07 IRK.166, .196, .236..PbF SERIES STANDARD RECOVERY DIODES NEW INT-A-pak Power Modules Features High Voltage Electrically Isolated by DBC Ceramic ( Al 2O 3 ) 3500 V RMS Isolating Voltage Industrial Standard Package High Surge Capability Glass Passivated Chips Modules uses High Voltage Power diodes in four Basic Configurations Simple Mounting UL E78996 approved TOTALLY LEAD-FREE 165 A 195 A 230 A Applications DC Motor Control and Drives Battery Charges Welders Power Converters Major Ratings and Characteristics Parameters I F(AV) CASE STYLE NEW INT-A-PAK IRK.166.. IRK.196.. IRK.236.. Units 165 195 230 A IF(RMS) 100 260 100 305 100 360 C A IFSM @ 50Hz @ 60Hz 4000 4200 4750 4980 5500 5765 A A I 2t @ 50Hz @ 60Hz 80 73 113 103 151 138 KA2s KA 2s I2t 798 1130 1516 KA2s @ TC VRRM 400 to 1600 V TJ - 40 to 150 C range Document Number: 94357 www.vishay.com 1 IRK.166, .196, .236..PbF Series Bulletin I27304 01/07 Electrical Specifications Voltage Ratings Type number Voltage Code VRRM , Maximum repetitive VRSM , Maximum non-repetitive peak reverse voltage peak reverse voltage V V IRK.166 04 400 500 IRK.196 08 800 900 IRK.236 12 1200 1300 14 1400 1500 16 1600 1700 IRRM 150C mA 20 Forward Conduction Parameter IRK.166 IRK.196 IRK.236 Units Conditions IF(AV) Max. average on-state current 165 195 230 A C 180 conduction, half sine wave @ Case temperature 100 100 100 IF(RMS) Max. RMS on-state current 260 305 360 A IFSM Maximum peak, one-cycle 4000 4750 5500 A on-state, non-repetitive 4200 4980 5765 surge current 3350 4000 4630 t = 10ms 3500 4200 4850 t = 8.3ms reapplied 80 113 151 73 103 138 I2 t I2t Maximum I2 t for fusing Maximum I2t for fusing VF(TO)1 Low level value of threshold t = 10ms No voltage t = 8.3ms reapplied KA2s t = 10ms 100% VRRM No voltage t = 8.3ms reapplied 56 80 107 t = 10ms 52 73 98 t = 8.3ms reapplied 798 1130 1516 0.73 0.69 0.7 0.88 0.78 0.83 1.5 1.3 1.2 1.26 1.2 1.07 1.43 1.38 1.46 Sine half wave, Initial TJ = TJ max. 100% VRRM KA2s t = 0.1 to 10ms, no voltage reapplied V (16.7% x x IF(AV) < I < x IF(AV)), @ TJ max. voltage VF(TO)2 High level value of threshold (I > x I F(AV)), @ TJ max. voltage rt1 Low level value on-state m (16.7% x x IF(AV) < I < x IF(AV)), @ TJ max. slope resistance rt2 High level value on-state (I > x I F(AV)), @ TJ max. slope resistance VFM Maximum forward voltage drop V IFM = x IF(AV), TJ = 25C, 180conduction Av. power = V F(TO) x IF(AV) + r f x (IF(RMS))2 Blocking I RRM Maximum peak reverse and off-state leakage current VINS RMS isolation voltage Document Number: 94357 20 mA 3500 V TJ = 150oC 50Hz, circuit to base, all terminals shorted, t = 1s www.vishay.com 2 IRK.166, .196, .236..PbF Series Bulletin I27304 01/07 Thermal and Mechanical Specifications Parameter TJ IRK.166 Max. junction operating IRK.196 IRK.236 Units Conditions -40 to 150 C -40 to 150 C temperature range Tstg Max. storage temperature range RthJC Max. thermal resistance, 0.2 0.16 0.14 K/W DC operation, per junction K/W Mounting surface smooth, flat and greased junction to case RthCS Max. thermal resistance, 0.05 case to heatsink Per module T Mounting torque 10% IAP to heatsink busbar to IAP wt Approximate weight A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the g (oz) compound. Lubricated threads. 4 to 6 4 to 6 Nm 200 (7.1) Case Style New Int-A-Pak R Conduction (per Junction) (The following table shows the increment of thermal resistance R Devices thJC when devices operate at different conduction angles than DC) Sinusoidal conduction @ TJ max. 180o 120o 90o 60o Rectangular conduction @ TJ max. 30o 180o 120o 90o 60o 30o IRK.166 0.025 0.03 0.038 0.055 0.089 0.018 0.031 0.041 0.057 0.089 IRK.196 0.016 0.019 0.024 0.034 0.053 0.012 0.02 0.026 0.035 0.054 IRK.236 0.009 0.010 0.014 0.018 0.025 0.008 0.012 0.015 0.019 0.025 Units K/W Ordering Information Table Device Code Document Number: 94357 IRK D 236 1 2 3 / 16 PbF 4 5 1 - 2 - Module Type Circuit Configuration 3 - Current Rating: IF(AV) 4 - Voltage Code: Code x 100 = VRRM 5 - PbF = Lead-Free www.vishay.com 3 IRK.166, .196, .236..PbF Series Bulletin I27304 01/07 Outline Table Dimensions are in millimeters and [inches] IRKD 1 2 3 IRKC 1 IRKJ 1 2 2 3 3 IRKE 1 2 NOTE: To order the Optional Hardware see Bulletin I27900 Document Number: 94357 www.vishay.com 4 IRK.166, .196, .236..PbF Series 150 IRK.166.. Series RthJC (DC) = 0.20 K/ W 140 130 120 Conduction Angle 110 100 30 90 60 90 120 180 80 70 0 40 80 120 160 200 Maximum Allowable Case Temperature (C) Maximum Allowable Ca se Tempera ture (C) Bulletin I27304 01/07 150 IRK.166.. Series RthJC (DC) = 0.20 K/ W 140 130 120 Conduction Period 110 30 100 60 90 120 90 80 180 0 50 RMSLimit 100 Conduc tion Angle 50 IRK.166.. Series TJ = 150C 0 0 40 80 120 160 200 Maximum Average Forward Power Loss (W) Maximum Average Forward Power Loss (W) 150 2500 2000 1500 IRK.166.. Series 1000 1 10 100 Number Of Equal Amplitude Half Cycle Current Pulses (N) Fig.5 - Maximum Non-Repetitive Surge Current Document Number: 94357 300 DC 180 120 90 60 30 250 200 RMSLimit 150 100 Conduc tion Period IRK.166.. Series Per Junc tio n TJ = 150C 50 0 0 50 100 150 200 250 300 Fig. 4 - On-State Power Loss Characteristics Peak Half Sine Wave Forward Current (A) Peak Half Sine Wave Forward Current (A) At Any Ra ted Load Condition And With Ra ted V RRM Applied Following Surge. Initia l TJ= 150C @60 Hz 0.0083 s @50 Hz 0.0100 s 3000 250 Average Forward Current (A) Fig. 3 - On-State Power Loss Characteristics 3500 200 300 Average Forward Current (A) 4000 150 Fig. 2 - Current Ratings Characteristics 250 200 100 Average Forward Current (A) Average Forward Current (A) Fig. 1 - Current Ratings Characteristics 180 120 90 60 30 DC 70 4000 3500 3000 Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Initial TJ = 150C No Voltag e Rea pp lied Rated VRRM Rea pp lied 2500 2000 1500 1000 500 0.01 IRK.166.. Series 0.1 1 Pulse Train Duration (s) Fig. 6 - Maximum Non-Repetitive Surge Current www.vishay.com 5 IRK.166, .196, .236..PbF Series 300 SA W K/ .12 =0 K/ W R th DC 200 K/ W W K/ 0. 5 W K/ 0.2 0. 4 250 3 0. 0.7 K/ W 150 e lt -D aR Maximum Total Forward Power Loss (W) Bulletin I27304 01/07 100 IRK.166.. Series Per Junc tion TJ = 150C 50 0 0 50 100 150 200 250 0 Total RMSOutput Current (A) 25 50 75 100 125 150 Maximum Allowa ble Amb ient Temperature (C) Fig.7 - On State Power Loss Characteristics 1600 180 (Sine) 180 (Rect) 1200 R 0. 04 0.0 6 SA 1400 th Maximum Tota l Po wer Loss (W) 1800 = K/ W 1000 K/ W 800 0.1 K/ W 600 2 x IRK.166.. Series Single Phase Brid ge Connected TJ = 150C 400 200 0. 02 K/ W -D el ta R 0.16 K/ W 0.25 K/ W 0.5 K /W 0 0 100 200 300 400 Total Output Current (A) 500 0 25 50 75 100 125 150 Maximum Allowab le Ambient Tempera ture (C) Fig.8 - On State Power Loss Characteristics 02 0. W K/ ta el -D 800 0. 1K /W = 1000 K/ W SA 120 (Rect) 1200 W K/ 0. 06 R th 1400 04 0. 0.1 6K /W 600 R Maximum Total Power Loss (W) 1600 0.2 5 K/ W 3 x IRK.166.. Series Three Phase Brid ge 0.5 K/ W Connected TJ = 150C 400 200 0 0 100 200 300 400 500 0 25 50 75 100 125 150 Maximum Allowable Ambient Temperature (C) Total Output Current (A) Fig.9- On State Power Loss Characteristics Document Number: 94357 www.vishay.com 6 IRK.166, .196, .236..PbF Series 150 IRK.196.. Series RthJC (DC) = 0.16 K/ W 140 130 Conduction Angle 120 110 100 30 60 90 80 90 120 180 70 0 50 100 150 200 250 Maximum Allowab le Case Temperature (C) Maximum Allowable Case Temperature (C) Bulletin I27304 01/07 150 IRK.196.. Series RthJC (DC) = 0.16 K/ W 140 130 120 Conduction Period 110 30 100 60 90 120 180 90 80 DC 70 0 50 Average Forward Current (A) 180 120 90 60 30 250 200 RMS Limit 150 100 Cond uction Angle IRK.196.. Series TJ = 150C 50 0 0 40 80 120 160 200 3000 2500 2000 1500 IRK.196.. Series 1000 1 10 100 Number Of Equal Amplitude Half Cycle Current Pulses (N) Fig.14 - Maximum Non-Repetitive Surge Current Document Number: 94357 300 350 DC 180 120 90 250 60 30 200 RMS Limit 300 150 Conduc tion Period 100 IRK.196.. Series Per Junction TJ = 150C 50 0 0 50 100 150 200 250 300 350 Fig. 13 - On-State Power Loss Characteristics Peak Half Sine Wave Forward Current (A) Peak Half Sine Wa ve Forward Current (A) At Any Ra ted Load Condition And With Ra ted V RRM App lied Following Surge. Initial TJ = 150C @60 Hz 0.0083 s @50 Hz 0.0100 s 3500 250 Average Forward Current (A) Fig. 12 - On-State Power Loss Characteristics 4000 200 350 Average Forward Current (A) 4500 150 Fig. 11 - Current Ratings Characteristics Maximum Average Forward Power Loss (W) Maximum Average Forward Power Loss (W) Fig. 10 - Current Ratings Characteristics 300 100 Average Forward Current (A) 5000 4500 4000 Maximum Non Repetitive Surge Current Versus Pulse Tra in Dura tion. Initial TJ = 150C No Voltag e Rea pp lied Rated V RRM Rea pp lied 3500 3000 2500 2000 1500 1000 0.01 IRK.196.. Series 0.1 1 Pulse Train Duration (s) Fig. 15 - Maximum Non-Repetitive Surge Current www.vishay.com 7 IRK.166, .196, .236..PbF Series 350 SA W K/ .12 =0 W K/ K/ W R th 0.5 W K/ 0. 4 250 K/ W el t -D 200 2 0. DC 300 3 0. 0.7 K/ W a 150 R Maximum Tota l Forward Power Loss (W) Bulletin I27304 01/07 100 IRK.196.. Series Per Junc tion TJ = 150C 50 0 0 50 100 150 200 250 Total RMSOutput Current (A) 300 0 25 50 75 100 125 150 Maximum Allowa ble Amb ient Temperature (C) Fig.16 - On State Power Loss Characteristics A S R th = /W 2K 0.0 K/ W e lt -D 600 W K/ 0. 12 0.1 6 W K/ 800 K/ W 04 0. 0. 08 180 (Sine) 180 (Rect) 1000 06 0. K/ W a 0.2 5K /W 400 R Ma ximum Total Power Loss (W) 1200 0.4 K/ W 2 x IRK.196.. Series Single Phase Bridge 0.7 K/ W Connec ted TJ = 150C 200 0 0 100 200 300 Total Output Current (A) 400 0 25 50 75 100 125 150 Maximum Allowab le Ambient Temp era ture (C) Fig.17 - On State Power Loss Characteristics = W K/ 02 0. 1000 K/ W A 0. 08 1200 W K/ 0. 06 120 (Rec t) 1400 hS Rt 1600 04 0. K/ W 0.1 2K /W 0.1 6K /W 3 x IRK.196.. Series 0.25 K/ W Three Pha se Brid ge 0.4 K /W 800 400 R 600 ta el -D Maximum To tal Po wer Loss (W) 1800 Connected TJ = 150C 200 0 0 100 200 300 400 500 Total Output Current (A) 600 0 25 50 75 100 125 150 Maximum Allowa ble Amb ient Temp era ture (C) Fig.18- On State Power Loss Characteristics Document Number: 94357 www.vishay.com 8 IRK.166, .196, .236..PbF Series 160 IRK.236.. Series RthJC (DC) = 0.14 K/ W 150 140 130 Conduction Angle 120 110 30 100 60 90 90 120 180 80 0 50 100 150 200 250 Maximum Allowab le Case Temperature (C) Maximum Allowable Ca se Tempera ture (C) Bulletin I27304 01/07 150 IRK.236.. Series RthJC (DC) = 0.14 K/ W 140 130 120 Conduction Period 110 30 100 60 90 120 180 90 80 0 50 100 150 200 250 300 350 400 Average Forward Current (A) Average Forward Current (A) 350 180 120 90 60 30 RMSLimit 250 200 150 Conduction Angle 100 IRK.236.. Series TJ = 150C 50 0 0 50 100 150 200 250 Fig. 20 - Current Ratings Characteristics Maximum Average Forward Power Loss (W) Maximum Average Forward Power Loss (W) Fig. 19 - Current Ratings Characteristics 300 450 DC 180 120 90 60 30 400 350 300 250 RMSLimit 200 150 Conduc tion Period 100 IRK.236.. Series Per Junc tion TJ = 150C 50 0 0 Average Forward Current (A) Fig. 22 - On-State Power Loss Characteristics 4000 3500 3000 2500 2000 IRK.236.. Series 1500 1 10 100 Number Of Equal Amplitude Half Cycle Current Pulses (N) Fig.23 - Maximum Non-Repetitive Surge Current Document Number: 94357 Peak Half Sine Wave Forward Current (A) Pea k Half Sine Wave Forward Current (A) At Any Ra ted Load Condition And With Ra ted V RRM App lied Following Surge. Initia l TJ = 150C @60 Hz 0.0083 s @50 Hz 0.0100 s 4500 50 100 150 200 250 300 350 400 Average Forward Current (A) Fig. 21 - On-State Power Loss Characteristics 5000 DC 70 5500 5000 4500 4000 Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Initial TJ = 150C No Voltage Reap plied Rated VRRM Reap plied 3500 3000 2500 2000 1500 1000 0.01 IRK.236.. Series 0.1 1 Pulse Train Duration (s) Fig. 24 - Maximum Non-Repetitive Surge Current www.vishay.com 9 IRK.166, .196, .236..PbF Series 450 K/ W 200 0.7 K/ W aR 0. 5K /W e lt -D 250 150 W K/ 0.1 300 K/ W = 0. 35 A 350 W K/ 0. 25 DC S R th 400 16 0. Maximum Total Forward Power Loss (W) Bulletin I27304 01/07 IRK.236.. Series Per Junc tion TJ = 150C 100 50 0 0 50 100 150 200 250 300 350 0 Total RMSOutput Current (A) 25 50 75 100 125 150 Maximum Allowa ble Amb ient Temp era ture (C) Fig.25 - On State Power Loss Characteristics R 200 ta el -D 2 x IRK.236.. Series Single Phase Brid ge Connec ted TJ = 150C 400 W K/ 600 02 0. 800 = 1000 0. 06 K/ 0.0 W 8 K/ W 0.1 2K /W 0.1 6K /W 0.25 K/ W 0.4 K /W A hS W K/ 1200 Rt 180 (Sine) 180 (Rect) 1400 04 0. Maximum To ta l Po wer Loss (W) 1600 0 0 100 200 300 400 Tota l Output Current (A) 500 0 25 50 75 100 125 150 Maximum Allowable Ambient Tempera ture (C) Fig.26 - On State Power Loss Characteristics Rt 2000 1000 0.1 K/ W W K/ 1500 02 0. K/ W 0. 0 6 = 0. 04 120 (Rec t) A hS K/ W ta el -D R Maximum To ta l Po wer Loss (W) 2500 0.16 K/ W 3 x IRK.236.. Series Three Phase Bridge 0.3 K/ W Connected 0.7 K/ W TJ = 150C 500 0 0 100 200 300 400 500 600 Total Output Current (A) 0 700 25 50 75 100 125 150 Maximum Allowa ble Amb ient Temperature (C) Fig.27- On State Power Loss Characteristics Document Number: 94357 www.vishay.com 10 IRK.166, .196, .236..PbF Series Bulletin I27304 01/07 10000 Instantaneous On-state Current (A) Instantaneous On-state Current (A) 10000 1000 TJ = 25C 100 T J = 150C 10 IRK.166.. Series Per Junction T = 25C J 1000 J 100 10 IRK.196.. Series Per Junction 1 1 0 0 0.5 1 1.5 2 2.5 3 3.5 4 Instantaneous On-state Voltage (V) Fig.28 - On State Voltage Drop Characteristics 1 2 3 4 5 Instantaneous On-state Voltage (V) Fig.29 - On State Voltage Drop Characteristics 1 thJC 10000 T = 25C J 1000 Transient Thermal Impedance Z Instantaneous On-state Current (A) T = 150C TJ = 150C 100 10 IRK.236.. Series Per Junction 1 0 1 2 3 4 Steady State Value (DC Operation) 0.1 IRK.166.. Series 0.01 0.01 5 Instantaneous On-state Voltage (V) Fig.30 - On State Voltage Drop Characteristics 1 10 Fig.31 - Thermal Impedance ZthJC Characteristics 1 Steady State Value (DC Operation) 0.1 IRK.196.. Series 0.01 0.01 0.1 1 10 Square Wave Pulse Duration (s) Fig.32 - Thermal Impedance Z thJC Characteristics Document Number: 94357 Instantaneous On-state Current (A) 1 Instantaneous On-state Current (A) 0.1 Square Wave Pulse Duration (s) Steady State Value (DC Operation) 0.1 IRK.236.. Series 0.01 0.01 0.1 1 10 Square Wave Pulse Duration (s) Fig.33 - Thermal Impedance Z thJC Characteristics www.vishay.com 11 IRK.166, .196, .236..PbF Series Bulletin I27304 01/07 Data and specifications subject to change without notice. This product has been designed and qualified for Multiple Level and Lead-Free. Qualification Standards can be found on IR's Web site. IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7309 01/07 Document Number: 94357 www.vishay.com 12 Legal Disclaimer Notice Vishay Notice The products described herein were acquired by Vishay Intertechnology, Inc., as part of its acquisition of International Rectifier's Power Control Systems (PCS) business, which closed in April 2007. Specifications of the products displayed herein are pending review by Vishay and are subject to the terms and conditions shown below. Specifications of the products displayed herein are subject to change without notice. Vishay Intertechnology, Inc., or anyone on its behalf, assumes no responsibility or liability for any errors or inaccuracies. Information contained herein is intended to provide a product description only. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Vishay's terms and conditions of sale for such products, Vishay assumes no liability whatsoever, and disclaims any express or implied warranty, relating to sale and/or use of Vishay products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications. Customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Vishay for any damages resulting from such improper use or sale. International Rectifier(R), IR(R), the IR logo, HEXFET(R), HEXSense(R), HEXDIP(R), DOL(R), INTERO(R), and POWIRTRAIN(R) are registered trademarks of International Rectifier Corporation in the U.S. and other countries. All other product names noted herein may be trademarks of their respective owners. Document Number: 99901 Revision: 12-Mar-07 www.vishay.com 1