162/163 PLL-PW www.vishay.com Vishay BCcomponents Aluminum Capacitors Power Long Life Printed Wiring FEATURES * Polarized aluminum electrolytic capacitors, non-solid electrolyte * Large types, minimized dimensions, cylindrical aluminum case, insulated with a blue sleeve * Provided with keyed polarity * Very long useful life: 5000 h at 105 C * Low ESR, high ripple current capability * Temperature range up to 105 C * High resistance to shock and vibration * Compliant to RoHS Directive 2011/65/EU 050/052 PED-PW high ripple current 85 C 162/163 PLL-PW equivalent 85 C 051/053 PEC-PW APPLICATIONS * * * * Fig. 1 QUICK REFERENCE DATA VALUE 162 163 Nominal case size (O D x L in mm) 25 x 30 to 40 x 100 470 F to 68 F to Rated capacitance range 150 000 F 3300 F (E6 series), CR 20 % Tolerance on CR 10 V to 100 V 200 V to 400 V Rated voltage range, UR Category temperature range - 40 C to + 105 C Endurance test at 105 C 2000 h Useful life at 105 C 5000 h Useful life at 40 C, 150 000 h 1.9 x IR applied Shelf life at 0 V, 105 C 500 h Based on sectional specification IEC 60384-4/EN130300 Climatic category IEC 60068 40/105/56 DESCRIPTION Computer, telecommunication and industrial systems Smoothing and filtering Standard and switched mode power supplies Energy storage in pulse systems MARKING The capacitors are marked (where possible) with the following information: * Rated capacitance (in F) * Tolerance on rated capacitance, code letter in accordance with IEC 60062 (M for 20 %) * Rated voltage (in V) * Date code (YYMM) * Name of manufacturer * Code for factory of origin * Polarity of the terminals and "-" sign to indicate the negative terminal, visible from the top and/or side of the capacitor * Code number * Climatic category in accordance with IEC 60068 SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES FOR 162 SERIES (O D x L in mm) CR (F) 470 680 1000 1500 2200 3300 4700 6800 10 000 15 000 22 000 33 000 47 000 68 000 100 000 150 000 Revision: 17-Feb-12 UR (V) 10 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 16 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - 25 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - 40 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - 63 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - Document Number: 28347 1 For technical questions, contact: aluminumcaps2@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 162/163 PLL-PW www.vishay.com Vishay BCcomponents SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES FOR 163 SERIES (O D x L in mm) UR (V) CR (F) 200 250 385 400 68 - - 25 x 30 25 x 30 100 - 25 x 30 25 x 40 25 x 40 150 25 x 30 25 x 40 30 x 40 30 x 40 220 25 x 40 30 x 40 35 x 40 35 x 40 30 x 40 35 x 40 35 x 50 35 x 50 330 - - 40 x 40 40 x 40 35 x 40 35 x 50 40 x 50 40 x 50 - 40 x 40 - - 35 x 50 40 x 50 40 x 70 40 x 70 40 x 50 - - - 40 x 50 40 x 70 40 x 100 40 x 100 1500 40 x 70 40 x 100 - - 2200 40 x 100 - - - 470 680 1000 DIMENSIONS in millimeters AND AVAILABLE FORMS 2.5 O D + 1 max. 10 0.1 L L + 5 max. 1.3 (3 x) 4.9 0.2 Fig. 2 - Printed wiring pin version (case O D = 25 mm) 12.5 0.1 Fig. 3 - Mounting hole diagram viewed from component side (case O D = 25 mm) 2.5 - - O D + 1 max. 15 0.1 L L + 5 max. 1.3 (4 x) 7.5 0.1 4.9 0.2 Fig. 4 - Printed wiring pin version (case O D = 30 mm) Revision: 17-Feb-12 17.5 0.1 Fig. 5 - Mounting hole diagram viewed from component side (case O D = 30 mm) Document Number: 28347 2 For technical questions, contact: aluminumcaps2@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 162/163 PLL-PW www.vishay.com Vishay BCcomponents 2.5 1 3 2 - O D + 1 max. 15 0.1 L L + 5 max. 1.3 (4 x) 4.9 0.2 7.5 0.1 17.5 0.1 Fig. 6 - Printed wiring pin version (case O D = 35 mm) Fig. 7 - Mounting hole diagram viewed from component side (case O D = 35 mm) 2.5 1 3 - 4 2 3 - O D + 1 max. 2 4 20 0.1 1 L L + 5 max. 1.3 (5 x) 10 0.1 17.5 0.1 4.9 0.2 20 0.1 Fig. 8 - Printed wiring pin version (case O D = 40 mm) Fig. 9 - Mounting hole diagram viewed from component side (case O D = 40 mm) Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES PW VERSIONS NOMINAL CASE SIZE ODxL O Dmax. Lmax. MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS LxWxH 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 26 26 31 36 36 41 41 41 41 35 45 45 45 55 45 55 75 105 24 28 38 51 66 78 82 110 176 100 100 100 50 50 50 50 25 25 290 x 280 x 50 290 x 280 x 60 340 x 330 x 60 390 x 198 x 60 390 x 198 x 70 440 x 223 x 60 440 x 223 x 70 230 x 230 x 90 230 x 230 x 120 MOUNTING When a number of capacitors are connected in a bank, they must not be closer together than 15 mm, when no derating of ripple current and/or temperature is applied. Pin numbers 2, 3 and 4 (if present) should be free from the electrical circuit or connected to the minus terminal. Revision: 17-Feb-12 Document Number: 28347 3 For technical questions, contact: aluminumcaps2@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 162/163 PLL-PW www.vishay.com Vishay BCcomponents ORDERING EXAMPLE ELECTRICAL DATA SYMBOL Electrolytic capacitor 162 series DESCRIPTION CR Rated capacitance at 100 Hz 10 000 F/25 V; 20 % IR Rated RMS ripple current at 100 Hz and 105 C Nominal case size: O 30 mm x 40 mm IL1 Max. leakage current after 1 min at UR IL5 Max. leakage current after 5 min at UR Ordering code: MAL2 16256103E3 Former 12NC: 2222 16256103 ESR Z Max. equivalent series resistance at 100 Hz Max. impedance at 10 kHz Note * Unless otherwise specified, all electrical values in Tables 2 and 3 apply at Tamb = 20 C, P = 86 kPa to 106 kPa, RH = 45 % to 75 % Table 2 ELECTRICAL DATA AND ORDERING INFORMATION FOR 162 SERIES UR (V) 10 16 25 40 63 100 CR 100 Hz (F) NOMINAL CASE SIZE O D x L (mm) 10 000 15 000 22 000 33 000 47 000 47 000 68 000 100 000 150 000 6800 10 000 15 000 22 000 33 000 33 000 47 000 68 000 100 000 4700 6800 10 000 15 000 22 000 22 000 33 000 47 000 68 000 2200 3300 4700 6800 10 000 10 000 15 000 22 000 33 000 1000 1500 2200 3300 4700 4700 6800 10 000 15 000 470 680 1000 1500 2200 2200 3300 4700 6800 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 Revision: 17-Feb-12 IR 100 Hz 105 C (A) 3.17 4.21 5.05 5.63 6.19 6.19 7.64 10.0 12.9 3.11 4.09 4.97 5.53 6.08 6.08 7.46 9.70 12.90 2.94 3.93 4.81 5.43 5.98 5.98 7.30 9.43 12.44 2.36 3.17 3.93 4.59 5.03 5.03 6.09 8.34 10.97 1.55 2.10 2.72 3.44 4.09 4.09 5.10 6.86 9.31 1.42 1.90 2.48 3.17 3.79 3.79 4.81 6.49 8.80 IL1 1 min (mA) IL5 5 min (mA) ESR 100 Hz (m) Z 10 kHz (m) ORDERING CODE MAL2162....... 0.60 0.90 1.32 1.98 2.82 2.82 4.08 6.00 9.00 0.65 0.96 1.44 2.12 3.17 3.17 4.52 6.53 9.60 0.71 1.02 1.50 2.25 3.30 3.30 4.95 7.05 10.20 0.53 0.79 1.13 1.63 2.40 2.40 3.60 5.28 7.92 0.38 0.57 0.83 1.25 1.78 1.78 2.57 3.78 5.67 0.28 0.41 0.60 0.90 1.32 1.32 1.98 2.82 4.08 0.20 0.30 0.44 0.66 0.94 0.94 1.36 2.00 3.00 0.22 0.32 0.48 0.71 1.06 1.06 1.51 2.18 3.20 0.24 0.34 0.50 0.75 1.10 1.10 1.65 2.35 3.40 0.18 0.27 0.38 0.55 0.80 0.80 1.20 1.76 2.64 0.13 0.19 0.28 0.42 0.60 0.60 0.86 1.26 1.89 0.10 0.14 0.20 0.30 0.44 0.44 0.66 0.94 1.36 48 34 29 27 26 26 21 16 13 50 36 30 29 28 28 22 17 13 56 39 32 30 29 29 23 18 14 87 60 48 42 41 41 33 23 18 202 137 100 75 62 62 47 34 25 240 167 120 88 72 72 53 38 28 37 27 23 22 21 21 18 15 12 37 27 23 22 21 21 18 15 12 37 27 23 22 21 21 18 15 12 54 38 33 31 29 29 24 18 15 155 109 79 61 53 53 40 29 21 155 109 79 61 53 53 40 29 21 54103E3 54153E3 54223E3 54333E3 54473E3 44473E3 54683E3 54104E3 54154E3 55682E3 55103E3 55153E3 55223E3 55333E3 45333E3 55473E3 55683E3 55104E3 56472E3 56682E3 56103E3 56153E3 56223E3 46223E3 56333E3 56473E3 56683E3 57222E3 57332E3 57472E3 57682E3 57103E3 47103E3 57153E3 57223E3 57333E3 58102E3 58152E3 58222E3 58332E3 58472E3 48472E3 58682E3 58103E3 58153E3 59471E3 59681E3 59102E3 59152E3 59222E3 49222E3 59332E3 59472E3 59682E3 Document Number: 28347 4 For technical questions, contact: aluminumcaps2@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 162/163 PLL-PW www.vishay.com Vishay BCcomponents Table 3 ELECTRICAL DATA AND ORDERING INFORMATION FOR 163 SERIES UR (V) CR 100 Hz (F) NOMINAL CASE SIZE O D x L (mm) 150 220 330 470 680 680 1000 1500 2200 100 150 220 330 470 470 680 1000 1500 68 100 150 220 330 330 470 680 1000 68 100 150 220 330 330 470 680 1000 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 200 250 385 400 IR 100 Hz 105 C (A) 0.72 0.96 1.29 1.66 2.09 2.09 2.71 3.75 5.24 0.67 0.92 1.28 1.65 2.01 2.01 2.59 3.58 5.05 0.61 0.82 1.10 1.44 1.84 1.84 2.37 3.24 4.54 0.39 0.53 0.72 0.94 1.24 1.24 1.59 2.18 3.07 IL1 1 min (mA) IL5 5 min (mA) ESR 100 Hz (m) Z 10 kHz (m) ORDERING CODE MAL2163....... 0.18 0.26 0.40 0.57 0.82 0.82 1.20 1.80 2.64 0.15 0.22 0.33 0.49 0.70 0.70 1.02 1.50 2.25 0.16 0.23 0.35 0.51 0.77 0.77 1.09 1.58 2.31 0.16 0.24 0.36 0.52 0.79 0.79 1.12 1.63 2.40 0.06 0.09 0.14 0.19 0.28 0.28 0.40 0.60 0.88 0.05 0.08 0.11 0.17 0.24 0.24 0.34 0.50 0.75 0.06 0.08 0.12 0.17 0.26 0.26 0.36 0.53 0.78 0.06 0.08 0.12 0.17 0.26 0.26 0.37 0.54 0.80 950 650 442 321 237 237 167 114 79 1060 710 492 325 256 256 182 125 85 1650 1120 755 525 360 360 260 180 125 3200 2180 1460 1010 680 680 485 336 230 710 485 330 240 185 185 133 90 62 710 485 330 240 185 185 133 90 62 1260 855 580 405 280 280 205 140 100 2660 1810 1210 830 570 570 407 282 193 52151E3 52221E3 52331E3 52471E3 52681E3 42681E3 52102E3 52152E3 52222E3 53101E3 53151E3 53221E3 53331E3 53471E3 43471E3 53681E3 53102E3 53152E3 58689E3 58101E3 58151E3 58221E3 58331E3 48331E3 58471E3 58681E3 58102E3 56689E3 56101E3 56151E3 56221E3 56331E3 46331E3 56471E3 56681E3 56102E3 ADDITIONAL ELECTRICAL DATA PARAMETER Voltage Surge voltage CONDITIONS VALUE 200 V versions 385 V versions Us = 1.15 x UR Us = 1.1 x UR Urev 1 V After 1 min at UR After 5 min at UR IL1 0.006 CR x UR + 4 A IL5 0.002 CR x UR + 4 A Case O D = 25 mm Case O D = 30 mm and 35 mm Case O D = 40 mm Max. 25 nH Max. 30 nH Max. 35 nH Reverse voltage Current Leakage current Inductance Equivalent series inductance (ESL) Revision: 17-Feb-12 Document Number: 28347 5 For technical questions, contact: aluminumcaps2@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 162/163 PLL-PW www.vishay.com Vishay BCcomponents RIPPLE CURRENT AND USEFUL LIFE IA IR 2.7 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1 2 1. 5 2 life multiplier 1. 1.8 2. 5 3 1.7 4 5 1.6 7 1.3 1.2 1.1 1.0 0.8 0.5 0.0 40 IA = Actual ripple current at 100 Hz IR = Rated ripple current at 100 Hz and 105 C (1) 20 30 40 60 0 10 0 15 0 20 0 30 0 40 0 60 1.4 10 15 1.5 Useful life at 105 C and IR applied: 5000 h 50 (1) 60 70 80 90 100 110 Tamb (C) Fig. 10 - Multiplier of useful life as a function of ambient temperature and ripple current load Table 4 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY IR MULTIPLIER FREQUENCY (Hz) UR = 10 V TO 25 V UR = 40 V TO 100 V UR = 200 V TO 400 V 50 0.93 0.91 0.86 100 1.00 1.00 1.00 200 1.04 1.05 1.13 400 1.07 1.09 1.21 1000 1.11 1.13 1.29 2000 1.13 1.15 1.32 4000 1.15 1.18 1.35 10 000 1.18 1.22 1.40 Revision: 17-Feb-12 Document Number: 28347 6 For technical questions, contact: aluminumcaps2@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 162/163 PLL-PW www.vishay.com Vishay BCcomponents Table 5 TEST PROCEDURES AND REQUIREMENT TEST NAME OF TEST REFERENCE PROCEDURE (quick reference) REQUIREMENTS UR 100 V; C/C: 15 % Endurance IEC 60384-4/ EN130300 subclause 4.13 Tamb = 105 C; UR applied; 2000 h UR > 100 V; C/C: 10 % ESR 1.3 x spec. limit Z 2 x spec. limit IL5 spec. limit UR 100 V; C/C: 45 % UR > 100 V; C/C: 30 % ESR 3 x spec. limit Z 3 x spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 105 C; UR and IR applied; 5000 h IL5 spec. limit no short or open circuit, no visible damage total failure percentage: UR 100 V: 1 %; UR > 100 V: 3 % Shelf life (storage at high temperature) Revision: 17-Feb-12 IEC 60384-4/ EN130300 subclause 4.17 Tamb = 105 C; no voltage applied; 500 h C/C: 10 % After test: UR to be applied for 30 min, 24 h to 48 h before measurement IL5 2 x spec. limit ESR 1.2 x spec. limit Document Number: 28347 7 For technical questions, contact: aluminumcaps2@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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