10 9 8 6 5 4 | 3 | 2 | 83421 MATERIAL NO. | ENGINEERING No. | SIZE A REF. B + .010 BLACK INSULATOR BOOT 834219014 83421-9014 9 19.93 (785) | 14.35 (565) 834229014 83422-9014 5 23.751935) | 18.16 (715) 834249014 83424-9014 25 30.10 1.185) | 24.51 (965) JACKSCREW HAND TIGHTEN TO [z> MATING CONNECTOR 1.37 REF @ BACKSHELL SUB-ASSY 34.79 714 ASSEMBLY INSTRUCTIONS NOT SHOWN 330 LM pee JACKSCREW 6 2 2-56 JACKSCREW UNDIPPED 338 REF ~ 7.79 5 | 4 RUBBER BOOT MICRO-D 4 1 CRIMP RING MICRO-D 3 | 1 REAR INSULATOR 2 | 1 FRONT INSULATOR 1 4 BACKSHELL SUB-ASSY. MICRO-D SIZE [5 B ITEM|ITEM DESCRIPTION ] WI) R= 5 3. ROHS COMPLIANT = = a QUALITY GENERAL TOLERANCES DIMENSION STYLE SCALE DESIGN UNITS al THIRD ANGLE A @ S SI leympors| (UNLESS SPECIFIED) IN/MM 2-1 INCH PROJECTION CONTACTS SOLD SEPARATELY. ORDER BY: > A 8 Tam INCH | DRAWN BY DATE THLE P/N 830009502 (2500 CONTACT REEL) KES Siz\W-0 GPAcese---__[F--- _URBACH 99/09/03 CONNECTOR KIT, P/N 830009503 (50000 CONTACT REEL) 3? a 3 PLACESIt---. |+-- CHECKED BY DATE RECEPTACLE, P/N 830000083 (LOOSE CONTACTS) 25. 2b \/=0 [2 PLACESH#==- [=== EB 02/01/31 W/2-56 JACKSCREWS See sly 1 PLACE E---|4--~ [APPROVED BY DATE oz 2 0 PLACE |--- ---- WD 02/01/31 4, REFER TO PS-83421-001 FOR PRODUCT SPECIFICATION OS S at F EULAR E> RATERAL HO. awe DRAFT WHERE APPLICABLE] SEE CHART SD-83421-002 1 OF 1 NOTES: UNLESS OTHERWIRE SPECIFIED GU =e _ with? DIRE ONS SZE] THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX N i INCORPORATED AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION Rev ET 5013/0025 | 9 8 7 | 6 5 4 | 3 2 110 9 MATERIAL NUMBER | ENGINEERING NUMBER 834219101 83421-9101 CONNECTOR ASSEMBLY INSTRUCTIONS /\ SUDE INSULATOR BOOT OVER CABLE. SLIDE CRIMP RING OVER CABLE. BRAIDED SHIELD FOLDS BACK OVER CRIMP RING. A DX STRIP CABLE PER STRIPPING INSTRUCTIONS. (SH 1&2) CRIMP CONTACTS PER CRIMP INSTRUCTIONS. (SH2) SEE 638522000 & 638622000 FOR APPLICATOR, TERMINTOR DIE AND CRIMP SPEC.. SEE 638114800 FOR HAND TOOL AND CRIMP SPEC. INSERT CONTACTS INTO BACK OF REAR INSULATOR USING NEEDLE NOSE PLIERS WITH A 3/64in/1MM TIP (SPECIAL CARE MUST BE TAKEN NOT TO DAMAGE LOCKING WINGS). PUSH CONTACT INTO REAR INSULATOR UNTIL *WINGS ON CONTACT SNAP OPEN. CONTACT SHOULD NOT EXTEND BEYOND THE BACK OF INSULATOR. PLACE FRONT INSULATOR ONTO REAR INSULATOR ASSURING PROPER ALLIGNMENT OF CONTACTS. CONTINUE TO PUSH UNTIL FRONT AND REAR INSULATOR SNAP TOGETHER. LIGHTLY PULL CRIMPED WIRE TO ENSURE TERMINAL HAS LOCKED INTO INSULATOR. -WARNING PULLING TQ HARD CAN DAMAGE CONTACT- APPLY ADHESIVE LOCITE 416 OR EQUILIVANT AROUND EACH WIRE AS SHOWN, /\ WHERE WIRE ENTERS INSULATOR MOUNT INSULATOR SUBASSEMBLY IN BACKSHELL SUBASSEMBLY Z\ PER ASSY INSTRUCTION. (SH2) EN CLOSE BACKSHELL SUBASSEMBLY AROUND CABLE SHIELD PER INSTRUCTIONS. (SH 2) CRIMP BACKSHELL TO METAL BRAID PER INSTRUCTIONS, (SH 2) SEE CRIMP SPEC. 9 POSITION 15 POSITION A MOLEX PRESS | 622008900 [622019800 _|622020000 CRIMP_KIT 622009000 | 622019900 | 622020100 A SLIDE BOOT OVER BACKSHELL SUBASSEMBLY. 25 POSITION DY SSERT JACKSCREWS INTO BOOT, AXUSE WITH MOLEX TERMINALS 830009502, 830009503 OR 830000083 APPLY ADHESIVE BACKSHELL SUB-ASSY REAR INSULATOR ALUMINUM FOIL TAPE (REF) BRAIDED SHIELD (REF) FRONT INSULATOR 5 24.1 UTER JACKET AND SHIFID STRIPPING QUALITY SYMBOLS| 2014/05/09 DESCRIPTION 9 POSITION SHOWN Ww 7-0 ADDED VIEW & NOTE EC NO: IPG2014-1862 COIDRWN:GGUSTAFSON 2014/04/25 APPR:BWOODMAN CH'KD: REV DIMENSION STYLE IN/MM DRAWN BY DATE GENERAL TOLERANCES (UNLESS SPECIFIED) INCH DESIGN UNITS THIRD ANGLE INCH | Cl eROvECTION GUSTAFSON 2014/03/26 ASSEMBLY INSTRUCTIONS 4 PLACES +77 COMMERCIAL MICRO D CHECKED BY DATE 3 PLACES 7-7" 2 PLACES +77 CONNECTOR rhalex 1 PLACE +-= APPROVED BY a pwoonman 2014/04/0u| 0'8x MOLEX INCORPORATED 2014/04/04 MATERIAL NO. DOCUMENT NO. SHEET NO. SEE CHART SD-83421-040 1 OF 2 DRAFT WHERE APPLICABLE SIZE! THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX MUST REMAIN WITHIN DIMENSIONS A 3 INCORPORATED AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION b_frame_A3_P_AM_T Rev. E 2006/04/15 5 | 4 | 3 | 2 1si | CRIMP RING BRAID (REF) TRIM FOIL SHIELD AND FILLER TO END OF BRAID OUTER INSULATION (REF INSULATOR (REF) ae BR a STRIP 5s 225 =75DIA 5.72 MAX. 23 MIN SEE CRIMP SPEC L 241 FOLD BRAID BACK OVER CRIMP te AROUND BRAID AS SHOWN TRIM FOIL SHIELD AND FILLER TO END OF BRAID OUTER INSULATION (REF AND COMB EVENLY 360 AROUND RING, PLACE ADHESIVE TAPE CONDUCTOR STRIPPING (SINGLE INSULATED WIRE) BRAID (REF) OUTER INSULATION (REF) CRIMP RING [ mT \ NX so STRIP, SEE CRIMP SPEC INNER INSULATOR 2 MIN | |b FOLD BRAID BACK OVER CRIMP RING LINN NOTES: INSULATOR SUBASSEMBLY MUST SIT AGAINST FRONT | STRANDS MUS SHELL TO ENSURE RETENTION WHEN BACKSHELLS HOLES IN CRIMP RING MUST ALIGN WITH | DOMPLES IN BACKSHELLS FOR CRIMP TO RETAIN CABLE. INSULATOR BOOT | | | | ARE CLOSED. | | | | | | CRIMP HEIGHT aX INSULATION VISIBLE | BE VISIBLE lL CUT-OFF TAB GOOD CRIMP JACKSCRE ! SEE CRIMP SPEC WF-s-------- Lesh} = PES | = ie = re Q) | CTE = l co H- _ ) | | SF oe JNO LOOSE STRANDS INSULATION | ea _ \\___ ! PERMITTED NOT VISIBLE INSULATOR CRIMP CONTACTS | STRANDS TOO LOOSE | NOT VISIBLE | NEEDLE NOSE PLIERS | | LATCH BOTH BACKSHELLS USING | ! BOTH SIDE LATCHES | CUT-OFF TAB AFTER CRIMPING, TINES SHOULD ALIG | WRONG CRIMP TOO LONG IN THE GROOVE OF THE OPPOSING TINE AS SHOWN SEE CRIMP SPEC AND COMB EVENLY 360 AROUND RING, | [Sze TDM A Gnch/am CRIMP RING PLACE ADHESIVE TAPE AROUND BRAID AS SHOWN. | 9 320/8.13 - NOTE: DIMPLES IN BACKSHELLS MUST CONDUCTOR STRIPPING DOUBLE INSULATED WIRE 5 370/9.40 BE ALIGNED WITH HOLES IN CRIMP ~~ inneR (ss 420/10.67 RING FOR PROPER CABLE RETENTION INSULATION IX | COMB BRAID EVENLY 360 FOR PROPER OUTER | BACKSHELL TINES A SHIELDING AND CABLE RETENTION. INSULATION | TRIM EXCESS BRAID FLUSH TO (FOR DBL INSULATION) | BACKSHELL DIMPLE (REF) BACKSHELL AFTER CRIMPING SOCKET CONTACT: = | HOLE IN CRIMP RING L CONTACT CRIMP DETAIL SEE CRIMP SPEC _ 30 APPROX. OPEN BOTH BACKSHELL HALVES a s QUALITY GENERAL TOLERANCES DIMENSION STYLE SCALE DESIGN UNITS THIRD ANGLE 2 PLCS /%_ TO APPROX 30 ALLOW SIMULTANEOUS = S) |sympo_s| (UNLESS SPECIFIED) a NM ome _ 2 INCH C1pROJECTION Ss = mm INCH ( CLOSING WITHOUT TINE INTERFERENCE. 3 S Ri]z W-o T PLACESIE--- 1 E= GUSTAFSON 2014/03/26 ASSEMBLY INSTRUCTIONS Lvs wz F 3 PLACES --- | +--~ CHECKED BY DATE COMMERCIAL MICRO D Ce OPENING TINES MORE MAY MAKE CLOSING EASIER. az 2 z\% \/-0 7 PLACES|E=> OE CONNECTOR So vy = Wells AFTER CLOSING IT IS RECOMMENDED THAT TINES|f{i@= |i TPLACE [E--|--~ [APPROVED BY DATE Q Q = x te BE CLOSED BY HAND TO PARALLEL FOR EASER |@2 3 $ ANGULAR S===eBWOODMAN 2044/04/04 fal MOLEX INCORPORATED / was CRIMPING. ws Sax MATERIAL NO. DOCUMENT NO. SHEET NO. oo ae DRAFT WHERE APPLICABLE] SEE CHART SD-83471-040 2 OF 2 BACKSHELL Mm ou = _ WTA? BRE s [22] THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX TINES(REF) B iw A SIINCORPORATED AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION b_frame_A3_P_AM_T 9 3 7 6 5 | 4 | 3 | 2 4 Rev. E 2006/04/15