GENERAL THICK FILM CHIP FIXED RESISTOR GENERAL THICK FILM CHIP FIXED RESISTOR FEATURES Miniature and light weight. Suit for reflow and wave flow solder. Stable electrical capability, high reliability. Low assembly cost, suit for automatic SMT equipment. Superior mechanical and frequency characteristics. RoHS RoHS compliant TYPE DESIGNATION Example R S 0 3 K 1 0 0 3 Thick film chip fixed resistor Code C S Power rating series Normal Power Series Upgraded Power Series Resistance Tolerance Code Resistance Value Code (E-24 T L Resistance Temperature Coefficient Code Type Code Power Rating Series Code Product Code F Code Type 01 0201 02 0402 03 0603 05 0805 06 1206 1210 1210 10 2010 12 2512 Packing Style Code T.C.R Code Type 0201 0402 W 200ppm/ U 400ppm/ 0603 0805 1206 1210 2010 2512 K 100ppm/ L 250ppm/ Lead-free Level Code ) Three digits (E-24 series): The first two digits are significant figures and the third one denotes number of zeros. (E-96 ) Four digits (E-96 series): The first three digits are significant figures and the four one denotes number of zeros. 000 Jumper is expressed by 000 . R Decimal point should be expressed by "R". Example 103=10K E-24 1003=100K E-96 1R0=1.0 Code Packing Style Code D 0.5% F 1% G 2% J 5% K 10% M Code Lead-free Level Tolerance 20% 1 T B C Tape & Reel Bulk Case Case ( 100ppm) No Terminal Lead-free Marking ( pb content in terminal 100ppm) L ( 1000ppm) Low Lead ( pb content in resistor body 1000ppm) G ( 100ppm) Low Lead ( pb content in resistor body 100ppm) CONSTRUCTION AND DIMENSION L a W t b unit:mm TYPE L W t a b 0201 0.60 0.05 0.30 0.05 0.23 0.05 0.10 0.05 0.15 0.05 0402 1.00 0.10 0.50 0.10 0.30 0.10 0.20 0.10 0.25 0.10 0603 1.60 0.15 0.80 0.15 0.40 0.10 0.30 0.20 0.30 0.20 0805 2.00 0.20 1.25 0.15 0.50 0.10 0.30 0.20 0.40 0.20 1206 3.20 0.20 1.60 0.15 0.55 0.10 0.50 0.20 0.50 0.20 1210 3.20 0.20 2.50 0.20 0.55 0.10 0.50 0.20 0.50 0.20 2010 5.00 0.20 2.50 0.20 0.55 0.10 0.60 0.20 0.60 0.20 2512 6.40 0.20 3.20 0.20 0.55 0.10 0.60 0.20 0.60 0.20 2 GENERAL THICK FILM CHIP FIXED RESISTOR APPEARANCE , The surface of resistor is covered with Protective Coating which hard to fade, and the surface of coating should avoid unevenness. The terminal part is covered equable , the plating is hard to fade, and should avoid unevenness,flaw, pinhole and discoloration. With a clear mark , the resistor body is crack-free. REFERENCE STANDARD GB/T 5729-2003 GB/T 9546-1995 DERATING CURVE Percent ratedload - 55 100 70 75 50 25 155 -55 -50 - 25 0 25 50 75 Ambient temperature 70 For resistors operated in ambient over 70 ( 100 ( 125 150 175 ) ) ,rated load (power rating or current rating) shall be derated in accordance with the above figure. 3 RATINGS Item 0201 0402 0603 0805 1206 1210 2010 2512 Normal Power Series 1/20W 1/16W 1/16W 1/10W 1/8W 1/4W 1/2W 1W Upgraded / / 1/10W 1/8W 1/4W 1/3W 3/4W / Max.Working Voltage 25 50 50 RC05:100 RS05:150 200 200 200 200 Max.Overload Voltage 50 100 100 RC05:200 RS05:300 400 400 400 400 Power Rating Power Series Resistance Temperature Coefficient 10 R 1M : 200ppm/ 1 R<10 ,1M <R 10M : 400ppm/ 1% 2% 5% 10% 20% 1 1 ~10M E-24 E-96 1 ~10M : 1% 2% 5% 10% 20% 10 ~1M : 0.5% ~10M : 1% 2% 5% 10% 20% 10 ~1M : 0.5% Operating Temperature Range 5% 1% 2% 10% 20% -55 ~+125 70 Rated Temperature Note 10 R 1M : 100ppm/ R<10 ,1M <R 10M : 250ppm/ 1 ~10M E-24 E-96 Resistance Range Resistance Tolerance 1 = Rated Voltage= Power Rating Resistance Value or Max. Working Voltage , whichever is lower. CHARACTERISTICS Item Bending Strength T.C.R GB/T 5729-2003 Test Methods (GB/T 5729-2003) Specifications R (Bending Distance): 0201 0402 0603 0805 1206 2010 2512 1mm (duration):10S 1S No mechanical damage 1.0%R+0.05 -55 Temperature Cycling Short Time Overload High Temperature Exposure R R No mechanical damage 2.0%R+0.05 R 3mm -55 ~+125 Measure between -55 ~+125 within specified T.C.R No mechanical damage 1.0%R+0.05 1210 30 ~ 2 ~3 ~125 30 5 -55 30min ~normal temperature 2min~3min ~125 30min 5 cycles 2.5 5 2.5 Rated voltage or Max. Overload Voltage whichever is lower for 5 seconds 0201 type chip resistor should be exposed at 125 2 in the test chamber for 1000 hours. 0402 0603 0805 1206 1210 2010 2512 type chip resistor should be exposed at 155 2 in the test chamber for 1000 hours. No mechanical damage .0%R+0. 4 GENERAL THICK FILM CHIP FIXED RESISTOR Item GB/T 5729-2003 Test Methods (GB/T 5729-2003) Specifications Steady state humidity R No mechanical damage 3.0%R+0.1 40 40 70 Load Life No mechanical damage 3.0%R+0.1 70 2 ,1000 R 70 2 ,1000h,Rated voltage 1.5h on/0.5h off No mechanical damage 1.0%R+0.05 10h 1h Dip in chloroethylene for 10h Resistance to Solvent R 2 2 90 ~95 RH 1000 90 ~95 RH 1000h , 100V 1.5 / 0.5 1h. , 1 , . 1000M Insulation Resistance Min Apply DC 100V between substrate and termination for 1 minute, then check insulation resistance . No mechanical damage 1.0%R+0.05 270 5 10s 1s Solderability 95% 95% Cover Min 240 5 2s 0.5s Adhesion No mechanical damage Resistance to Soldering Heat R 5N 10s 1s Applying 5N 10s 1s PACKAGING Tape and reel Paper taping 0201 0402 5 0603 0805 1206 1210 T P0 D0 E B F W A P TYPE A P1 B W F E 0201 0.70 0.1 0.40 0.1 8.0 0.20 3.5 0.05 1.75 0.1 0402 1.20 0.1 0.70 0.1 8.0 0.20 3.5 0.05 1.75 0.1 0603 1.85 0.1 1.10 0.1 8.0 0.20 3.5 0.05 1.75 0.1 0805 2.35 0.1 1.65 0.1 8.0 0.20 3.5 0.05 1.75 0.1 1206 3.50 0.2 1.90 0.2 8.0 0.20 3.5 0.05 1.75 0.1 1210 3.50 0.2 2.80 0.2 8.0 0.20 3.5 0.05 1.75 0.1 P1 D0 TYPE P P0 T T1:0.28 0.04 T:0.42 0.05 0201 2.0 0.05 4.0 0.1 2.0 0.05 1.5 0.1 0402 2.0 0.05 4.0 0.1 2.0 0.05 1.5 0.1 0.42 0.05 0603 4.0 0.1 4.0 0.1 2.0 0.05 1.5 0.1 0.60 0.1 0805 4.0 0.1 4.0 0.1 2.0 0.05 1.5 0.1 0.75 0.1 1206 4.0 0.1 4.0 0.1 2.0 0.05 1.5 0.1 0.75 0.1 1210 4.0 0.1 4.0 0.1 2.0 0.05 1.5 0.1 0.75 0.1 Remark:For 0201type,T1 refers to the hole depth of paper carrier tape,T refers to the thickness of the paper carrier tape. Embossed taping P0 D0 K0 A0 E B0 F t W A0 K0 B0 D1 P P1 t 6 GENERAL THICK FILM CHIP FIXED RESISTOR TYPE A0 B0 W F E t 2010 5.50 0.15 2.82 0.15 12.00 0.10 5.50 0.10 1.75 0.10 0.25 0.05 2512 6.78 0.15 3.45 0.15 12.00 0.10 5.50 0.10 1.75 0.10 0.25 0.05 TYPE P P0 P1 D0 D1 K0 2010 4.00 0.10 4.00 0.10 2.00 0.05 1.50+0.10/-0 1.50 0.10 0.84 0.10 2512 4.00 0.10 4.00 0.10 2.00 0.05 1.50+0.10/-0 1.50 0.10 0.81 0.10 Reel B M D C A W T TYPE M W T A B C D 13.0 21.0 58.0 0.5 0.5 2.0 13.0 21.0 57.0 0.5 0.5 2.0 0201 0402 0603 0805 178 2.0 9.5 2.0 12.5 1.0 1.5 13.0 15.5 0.5 1.5 0.5 1206 1210 2010 178 2.0 2.0 0.5 2512 7 Bulk case unit:mm 12 31 36 110 PACKAGING QUANTITY Packaging style Tape and reel Bulk Bulk case Type 0201 0402 0603 0805 1206 1210 2010 2512 0201 0402 0603 0805 PCS Quantity 10000 5000 4000 50000 25000 10000 8 1206 1210 2010 2512 5000 1500 1000 0201 0402 50000 0603 0805 1206 10000 1210 2010 2512 4000 GENERAL THICK FILM CHIP FIXED RESISTOR The Explanation For The Resistance Value Marking IEC E-24 IEC E-24 E-96 E-96 Series Resistance Cross-reference List E-24 E-24 series 10 unit 1 10 100 1K n 10K 100K 1M 10M Table one 1.0 1.5 2.2 3.3 4.7 6.8 1.1 1.6 2.4 3.6 5.1 7.5 1.2 1.8 2.7 3.9 5.6 8.2 1.3 2.0 3.0 4.3 6.2 9.1 E-96 E-96 series 1 10 100 1K 10K 100K 1M 10M Table two 1.00 1.33 1.78 2.37 3.16 4.22 5.62 7.50 1.02 1.37 1.82 2.43 3.24 4.32 5.76 7.68 1.05 1.40 1.87 2.49 3.32 4.42 5.90 7.87 1.07 1.43 1.91 2.55 3.40 4.53 6.04 8.06 1.10 1.47 1.96 2.61 3.48 4.64 6.19 8.25 1.13 1.50 2.00 2.67 3.57 4.75 6.34 8.45 1.15 1.54 2.05 2.74 3.65 4.87 6.49 8.66 1.18 1.58 2.10 2.80 3.74 4.99 6.65 8.87 1.21 1.62 2.15 2.87 3.83 5.11 6.81 9.09 1.24 1.65 2.21 2.94 3.92 5.23 6.98 9.31 1.27 1.69 2.26 3.01 4.02 5.36 7.15 9.53 1.30 1.74 2.32 3.09 4.12 5.49 7.32 9.76 9 E-24 10 E-24 series: Express resistance value on the glass side with three digits, the first tow digits should be significant and the third one denote number of zeros. Example 10K E-96 10 E-96 series: For the dimension type of 0805,1206,1210 , 2010,2512 express the resistance value with four digits, the first three digits are significant figures and the fourth denotes the number of zeros. Example 100K 0603 E-96 For the dimension type of 0603, express the resistance value with three code, the first two digit code denote the resistance of E-96 series, and the third code of letter denote the multiplier (see the table three and four ). Example 2M R The decimal point should be expressed by R . Example 5.6 0 The jumper should be expressed by 0 Example 0 0201 0402 For the dimension type of 0201 0402, there is no mark on the glass side. Example IEC IEC E-24 For the resistance which don't belong to IEC serial, use the resistance of IEC serial which is most close to the required resistance of non-IEC serial for replacement. To get agreement by both party if there special requirement for the marking. 10 GENERAL THICK FILM CHIP FIXED RESISTOR Table three E-96 E-96 series resistance value code code E-96 The resistance of E-96 series E-96 The resistance of E-96 series code code E-96 The resistance of E-96 series 01 100 25 178 49 316 73 562 02 102 26 182 50 324 74 576 03 105 27 187 51 332 75 590 04 107 28 191 52 340 76 604 05 110 29 196 53 348 77 619 06 113 30 200 54 357 78 634 07 115 31 205 55 365 79 649 08 118 32 210 56 374 80 665 09 121 33 215 57 383 81 681 10 124 34 221 58 392 82 698 11 127 35 226 59 402 83 715 12 130 36 232 60 412 84 732 13 133 37 237 61 422 85 750 14 137 38 243 62 432 86 768 15 140 39 249 63 442 87 787 16 143 40 255 64 453 88 806 17 147 41 261 65 464 89 825 18 150 42 267 66 475 90 845 19 154 43 274 67 487 91 866 20 158 44 280 68 499 92 887 21 162 45 287 69 511 93 909 22 165 46 294 70 523 94 931 23 169 47 301 71 536 95 953 24 174 48 309 72 549 96 976 code E-96 The resistance of E-96 series Table four Multiplied code multiplier code X Y A B 11 C 10 3 10 4 10 5 D E F