Harness Board Accessories - Complementary Products from Panduit Fully Automatic Cable Tie Installation Systems A complete single-source solution for high volume harnessing, assembly, fastening, and packaging applications. With cycle times of less than one second, the systems are up to six times faster than conventional manual cable tie installations. Harness Board Accessories Bundling Systems Bundling and Mounting System PAT/Robot Integration Kit Abrasion Protection Products Panduit Abrasion protection products provide an economical and easy way to insulate, protect, bundle, and color-code components and cable. A wide variety of sizes and materials are available to meet a broad range of indoor and outdoor applications. Panduit harness board accessories allow an installer to quickly configure a specific arrangement of wires, to aid in required wire bundling and termination. Panduit's comprehensive line of harness board accessories can significantly reduce the labor input required for field installation of wires and cables and simplify harness board operations. These products hold wire bundles at a uniform height from a harness board to ease manual or automatic cable tie installation. These accessories help maintain end product consistency, reduce costly rework and maximize workplace safety. Key Features Pan-WrapTM Split Harness Wrap Corrugated Loom Tubing Braided Expandable Sleeving Spiral Wrap Large selection of board-mounted accessories Comprehensive and versatile offering ensures there is a product to fit virtually every harness board application A wide range of sizes Panduit harness board accessories can be used to manage wire configurations up to 2 inches bundle diameter for maximum flexibility Uniform standoff height Accessories space the wire bundle at a uniform distance and height from the harness board to allow simple cable tie application using manual or automatic tooling to speed installation Mounts designed to work with harness board accessories Panduit mounts can be integrated into the wiring harness at the harness board to simplify deploying the harness onto the finished assembly to speed installation Snap-in, snap-out functionality Harness board accessories hold the wires in a tight bundle, yet allow completed harness to be easily removed by lifting upward on the harness Spring wire breakout and wire end holders Individual wires are held in the bundle to maintain harness structure while allowing consistent termination of wires Te r m i n a l s , D i s c o n n e c t s , F e r r u l e s a n d S p l i c e s Connectors are available loose piece for manual installation and continuously molded for high volume automated installation. Panduit's manual and automated installation tooling improve productivity and reliability for industrial settings. Wide Variety of Terminals, Disconnects, and Splices 4-Ton Press and Universal Applicator Benefits Reel Smart TM Continuously Molded Connectors Dimensions are in inches (Dimensions in parentheses are metric) WORLDWIDE SUBSIDIARIES AND SALES OFFICES PANDUIT CANADA Markham, Ontario cs-cdn@panduit.com Phone: 800.777.3300 PANDUIT EUROPE LTD. London, UK cs-emea@panduit.com Phone: 44.20.8601.7200 PANDUIT SINGAPORE PTE. LTD. Republic of Singapore cs-ap@panduit.com Phone: 65.6305.7575 PANDUIT JAPAN Tokyo, Japan cs-japan@panduit.com Phone: 81.3.6863.6000 PANDUIT LATIN AMERICA Jalisco, Mexico cs-la@panduit.com Phone: 52.33.3777.6000 PANDUIT AUSTRALIA PTY. LTD. Victoria, Australia cs-aus@panduit.com Phone: 61.3.9794.9020 For a copy of Panduit product warranties, log on to www.panduit.com/warranty For more information Visit us at www.panduit.com Contact Customer Service by email: cs@panduit.com or by phone: 800-777-3300 and reference WACB20 (c)2010 Panduit Corp. ALL RIGHTS RESERVED. Printed in the U.S.A. Product Bulletin Number SA-WACB20 Replaces SA101N556-WA 8/2010 w w w. p a n d u i t . c o m Harness Board Accessories - Wire Routing Harness Board Accessories - Wire Retainers Corner Posts Elastic Retainers * Cable bundles are formed as individual wires are inserted * Completed bundles can be easily removed A * Top arm rotates upward for easy removal of completed harness Replacement Elastic C RER.5E-X RER.75E-X RER1.25E-X RER2.0E-X RER.50 - 1.25 Width B In. mm 0.84 21.3 1.12 28.4 1.64 41.7 2.81 71.4 10 10 10 10 RER2.0 B Length A In. mm 1.18 30.0 1.18 30.0 1.18 30.0 1.31 33.3 .172 (4.4) Dia. Hole For economy, the elastic band can be replaced in the RER Elastic Retainers without removing the RER base. Pkg. Qty. Part Number Max. Bundle Diameter Part Number In. mm RER.5-S6-X 0.50 12.7 RER.75-S6-X 0.75 19.0 RER1.25-S6-X 1.25 31.8 RER2.0-S6-X 2.00 50.8 * Designed to pre-form tight bundles at harness corners and breakouts * The elastic band is replaceable Height C In. mm 1.89 48.0 2.21 56.1 2.86 72.6 3.94 100.2 1.88 (47.8) .172 (4.4) Dia. Hole 1.35 (34.4) .90 (22.9) 1.08 (27.4) 1.18 (30.0) .88 .56 (22.4) (14.2) 1.11 (28.2) 1.60 (40.8) 1.52 (38.6) CPH Material Color Nylon 6.6 Black Base, White Arm Mounting Method Two #6 (M3) Screws Natural Std. Pkg. Qty. 10 10 10 10 Std. Ctn. Qty. 50 50 50 50 Part Number CPH.75-S8-X CPL.75-S8-X CPL Max. Bundle Diameter In. mm .75 Material Color Mounting Method Std. Pkg. Qty. Nylon 6.6 Black Two #8 (M4) Screws 10 19.0 Std. Ctn. Qty. 100 T- J u n c t i o n F i x t u r e Elastic Retainers - Low Profile * Forms cable junctions * Cable bundles are formed as cable bundles are inserted * Fixture moves down for easy harness removal * Completed bundles can be easily removed C .75 (19.0) .12 (3.0) B 1.12 (28.4) (Dia) 1.39 (35.1) A .70 (17.8) Part Number ER.5-E4-X ER1.25-E4-X Max. Bundle Diameter In. mm .50 12.7 1.25 31.8 Length A In. mm 1.96 49.8 2.90 73.7 Width B In. mm .56 14.2 .95 24.1 Height C In. mm 1.00 25.4 2.00 50.8 Material Color Nylon 6.6 Black Mounting Method Two #6 (M3) Screws Std. Pkg. Qty. 10 10 Std. Ctn. Qty. 100 100 Part Number TJF-X Max. Bundle Diameter In. mm 1.34 34.0 Material Nylon 6.6 and Nickel Plated Steel Bundle Retainers Std. Pkg. Qty. 10 Std. Ctn. Qty. 100 Harness Board Nails * Funnel entry allows fast cable insertion * Completed bundles can be easily removed * Color: Black * Speed routing of wires * Uniform driving depth is insured by a collar stop A .44 (11.2) Part Number BR.5-E6-C BR.75-E6-C BR2-1.3-X BR2-1.3-A-X BR2-1.5-X BR2-4-X BR2-6-X 2.18 (55.4) A 2.56 (65.0) BR.5 and BR.75 Max. Bundle Diameter In. mm 0.50 12.7 0.75 19.0 2.00 50.8 2.00 50.8 2.00 50.8 2.00 50.8 2.00 50.8 * Smooth finish on nails prevents abrasion to wire jackets B .78 (19.8) 2 Color Black Mounting Method Nail BR2 Standoff Height A In. mm 1.07 27.2 0.95 24.1 1.32 33.5 1.35 34.3 1.59 40.4 4.06 103.1 6.02 152.9 2.25 (57.2) C A BR2-1.3 2.50 (63.5) Std. Pkg. Material Qty. 100 Impact Resistant Two #6 (M3) Screws Nylon 6.6 100 Two 1/4" (M6) Screws 10 Rubber Adhesive Tape 10 10 Glass Filled Nylon 6.6 10 Two 1/4" (M6) Screws 10 Mounting Method Std. Ctn. Qty. 500 500 10 10 10 10 10 A Part Number HBN.75-T Length A In. mm .75 19.1 Overall Length B In. mm 1.40 35.56 Thickness C In. mm .07 1.9 HBN1-T 1.00 25.4 1.65 41.91 .07 1.9 200 1000 HBN1.5-T 1.50 38.1 2.16 54.86 .08 2.1 200 1000 HBN2-T 2.00 50.8 2.66 67.56 .09 2.4 200 1000 HBN2.5-T 2.50 63.5 3.16 80.26 .11 2.8 HBN3-T 3.00 76.2 3.67 93.22 .12 HBN4-T 4.00 101.6 4.67 118.62 .14 Material Nickel Plated Steel Mounting Method Hammered into harness board Std. Std. Pkg. Ctn. Qty. Qty. 200 1000 200 1000 3.0 200 1000 3.7 200 1000 3 Harness Board Accessories - Wire Routing Harness Board Accessories - Wire Retainers Corner Posts Elastic Retainers * Cable bundles are formed as individual wires are inserted * Completed bundles can be easily removed A * Top arm rotates upward for easy removal of completed harness Replacement Elastic C RER.5E-X RER.75E-X RER1.25E-X RER2.0E-X RER.50 - 1.25 Width B In. mm 0.84 21.3 1.12 28.4 1.64 41.7 2.81 71.4 10 10 10 10 RER2.0 B Length A In. mm 1.18 30.0 1.18 30.0 1.18 30.0 1.31 33.3 .172 (4.4) Dia. Hole For economy, the elastic band can be replaced in the RER Elastic Retainers without removing the RER base. Pkg. Qty. Part Number Max. Bundle Diameter Part Number In. mm RER.5-S6-X 0.50 12.7 RER.75-S6-X 0.75 19.0 RER1.25-S6-X 1.25 31.8 RER2.0-S6-X 2.00 50.8 * Designed to pre-form tight bundles at harness corners and breakouts * The elastic band is replaceable Height C In. mm 1.89 48.0 2.21 56.1 2.86 72.6 3.94 100.2 1.88 (47.8) .172 (4.4) Dia. Hole 1.35 (34.4) .90 (22.9) 1.08 (27.4) 1.18 (30.0) .88 .56 (22.4) (14.2) 1.11 (28.2) 1.60 (40.8) 1.52 (38.6) CPH Material Color Nylon 6.6 Black Base, White Arm Mounting Method Two #6 (M3) Screws Natural Std. Pkg. Qty. 10 10 10 10 Std. Ctn. Qty. 50 50 50 50 Part Number CPH.75-S8-X CPL.75-S8-X CPL Max. Bundle Diameter In. mm .75 Material Color Mounting Method Std. Pkg. Qty. Nylon 6.6 Black Two #8 (M4) Screws 10 19.0 Std. Ctn. Qty. 100 T- J u n c t i o n F i x t u r e Elastic Retainers - Low Profile * Forms cable junctions * Cable bundles are formed as cable bundles are inserted * Fixture moves down for easy harness removal * Completed bundles can be easily removed C .75 (19.0) .12 (3.0) B 1.12 (28.4) (Dia) 1.39 (35.1) A .70 (17.8) Part Number ER.5-E4-X ER1.25-E4-X Max. Bundle Diameter In. mm .50 12.7 1.25 31.8 Length A In. mm 1.96 49.8 2.90 73.7 Width B In. mm .56 14.2 .95 24.1 Height C In. mm 1.00 25.4 2.00 50.8 Material Color Nylon 6.6 Black Mounting Method Two #6 (M3) Screws Std. Pkg. Qty. 10 10 Std. Ctn. Qty. 100 100 Part Number TJF-X Max. Bundle Diameter In. mm 1.34 34.0 Material Nylon 6.6 and Nickel Plated Steel Bundle Retainers Std. Pkg. Qty. 10 Std. Ctn. Qty. 100 Harness Board Nails * Funnel entry allows fast cable insertion * Completed bundles can be easily removed * Color: Black * Speed routing of wires * Uniform driving depth is insured by a collar stop A .44 (11.2) Part Number BR.5-E6-C BR.75-E6-C BR2-1.3-X BR2-1.3-A-X BR2-1.5-X BR2-4-X BR2-6-X 2.18 (55.4) A 2.56 (65.0) BR.5 and BR.75 Max. Bundle Diameter In. mm 0.50 12.7 0.75 19.0 2.00 50.8 2.00 50.8 2.00 50.8 2.00 50.8 2.00 50.8 * Smooth finish on nails prevents abrasion to wire jackets B .78 (19.8) 2 Color Black Mounting Method Nail BR2 Standoff Height A In. mm 1.07 27.2 0.95 24.1 1.32 33.5 1.35 34.3 1.59 40.4 4.06 103.1 6.02 152.9 2.25 (57.2) C A BR2-1.3 2.50 (63.5) Std. Pkg. Material Qty. 100 Impact Resistant Two #6 (M3) Screws Nylon 6.6 100 Two 1/4" (M6) Screws 10 Rubber Adhesive Tape 10 10 Glass Filled Nylon 6.6 10 Two 1/4" (M6) Screws 10 Mounting Method Std. Ctn. Qty. 500 500 10 10 10 10 10 A Part Number HBN.75-T Length A In. mm .75 19.1 Overall Length B In. mm 1.40 35.56 Thickness C In. mm .07 1.9 HBN1-T 1.00 25.4 1.65 41.91 .07 1.9 200 1000 HBN1.5-T 1.50 38.1 2.16 54.86 .08 2.1 200 1000 HBN2-T 2.00 50.8 2.66 67.56 .09 2.4 200 1000 HBN2.5-T 2.50 63.5 3.16 80.26 .11 2.8 HBN3-T 3.00 76.2 3.67 93.22 .12 HBN4-T 4.00 101.6 4.67 118.62 .14 Material Nickel Plated Steel Mounting Method Hammered into harness board Std. Std. Pkg. Ctn. Qty. Qty. 200 1000 200 1000 3.0 200 1000 3.7 200 1000 3 Harness Board Accessories - Tie Mount Fixtures Harness Board Accessories - Wire Termination Harness Board Standoff Posts and Adapter Wire End Holder * Secures wire ends while harness is being fabricated * Used with #28 thru #16 AWG wires * Used to hold a push mount accessory or cable tie at a specific location on a harness board * For indoor use only .28 DIA (7.2) TYP. 3 PLACES E .16 (4.1) .53 .77 (13.5) (20.0) .29 (7.4) .50 (12.7) 1.22 (31.0) B D B (Dia) A A .37 (9.4) Part Number WEH-E8-C Material Acetal Color Black Mounting Method Two #8 (M4) Screws Std. Std. Pkg. Ctn. Qty. Qty. 100 1000 Spring Wire Breakout System * Harness board spring and spring holder holds wire ends secure while harness is being fabricated * Wires simply pull out from spring when harness is removed .21 DIA (5.3) TYP. 2 PLACES C .18 (4.6) * Each SHH Spring Holder is supplied with one rigid wire piece to hold the spring laterally and two #8 (M4), 2 inch (50.8mm) hex head wood screws; purchase spring separately Part Number HB2SP19-X Height A In. mm 2.00 50.8 Hole Diameter B In. mm .20 5.2 Length C In. m 2.00 50.8 Width D In. mm .50 12.7 HB2SP25-X 2.00 50.8 .30 7.5 4.00 101.6 .50 HBUA-X .31 7.9 .28 7.1 3.00 76.2 1.00 Std. Pkg. Qty. 10 Std. Ctn. Qty. 100 For Use With PLWP, PRWP, WS, VWS, HWS, TPM Material Aluminum Mounting Method M6 Screw 12.7 PLWP, PRWP, PLP, THMS, HCMP, PMCC Aluminum M6 Screw 10 100 25.4 HB2SP19-X, HB2SP25-X Nylon 6.6 #10 (M5) Screw 10 100 .19 (4.8) Dia. .53 (13.4) Tie Harness Mounts - Nylon and Heat Stabilized Nylon 6.6 A .44 (11.2) * Designed to be attached to the wire harness during assembly * Cable ties can be installed by hand or with Panduit automatic cable tie tools * Used with harness board standoff posts 1.30 (33.0) A PBSC SHH Part Number PBSC1-X PBSC3-X PBSC6-X PBSC12-X SHH1-S8-X SHH3-S8-X Hole Spacing A In. mm 1.00 25.4 3.00 76.2 6.00 152.4 12.00 304.8 1.85 47.0 6.80 172.7 Material Color -- -- -- -- Steel Nylon 6.6 Natural Std. Pkg. Qty. 10 10 10 10 10 10 Mounting Method SHH1 Spring Holder Two #8 (M4) Screws SHH3 Spring Holder Two #8 (M4) Screws Two #8 (M4) Screws Two #8 (M4) Screws Std. Ctn. Qty. 100 100 100 100 100 100 1.54 (39.1) Part Number * Will accept wires up to 18 AWG * Fanning strip can remain as part of completed harness .04 (1.0) .04 (1.0) .12 (3.0) .62 (15.7) .31 (7.9) .06 (1.5) 1.50 .75 (38.1) (19.0) 12.1 (307.8) FS156 FSHH-X 4 .56 (14.2) FSH40 Part Number FS156-C FSH40-X 1.42 (36.0) .04 (1.0) 6.00 (152.4) .60 (15.2) 1.10 (28.0) 3.2 (81.3) Color Natural ABS Black Mounting Method FSH Holder Four #8 (M4) Screws Two #8 (M4) Screws Maximum Panel Thickness In. mm Panel Hole Diameter In. mm Material Color Mounting Method Std. Pkg. Qty. Std. Ctn. Qty. Std. Std. Pkg. Ctn. Qty. Qty. 100 1000 10 100 10 THMSP20-C THMSP20-C30 M, I, S M, I, S .160 .160 4.1 4.1 .244 - .283 .244 - .283 6.2 - 7.2 6.2 - 7.2 Nylon 6.6 Heat Stabilized Nylon 6.6 Natural Black Push barb Push barb 100 100 1000 1000 THMSP25-C THMSP25-C30 M, I, S M, I, S .230 .230 5.8 5.8 .244 - .283 .244 - .283 6.2 - 7.2 6.2 - 7.2 Nylon 6.6 Heat Stabilized Nylon 6.6 Natural Black Push barb Push barb 100 100 1000 1000 FOR DISCRETE WIRING - No location tab FSHH Material Nylon 6.6 Used with Cable Ties* FOR CORRUGATED TUBING - A location tab on the mount shelf aligns with the corrugated tubing grooves to ensure proper mount location during assembly .53 (13.5) .16 (4.0) .37 (9.4) .160 (4.1) Fanning Strip System * Holds wires in a specific orientation * No sharp edges to damage wire insulation * Available with or without corrugated tubing location tab * Natural nylon material for indoor use * Heat stabilized nylon material (30) for high temperature applications - indoor use THMSP20F-C THMSP20F-C30 M, I, S M, I, S .160 .160 4.1 4.1 .244 - .283 .244 - .283 6.2 - 7.2 6.2 - 7.2 Nylon 6.6 Heat Stabilized Nylon 6.6 Natural Black Push barb Push barb 100 100 1000 1000 THMSP25F-C THMSP25F-C30 M, I, S M, I, S .230 .230 5.8 5.8 .244 - .283 .244 - .283 6.2 - 7.2 6.2 - 7.2 Nylon 6.6 Heat Stabilized Nylon 6.6 Natural Black Push barb Push barb 100 100 1000 1000 *Cable tie cross section sizes: M = Miniature, I = Intermediate, S = Standard. 100 5 Harness Board Accessories - Tie Mount Fixtures Harness Board Accessories - Wire Termination Harness Board Standoff Posts and Adapter Wire End Holder * Secures wire ends while harness is being fabricated * Used with #28 thru #16 AWG wires * Used to hold a push mount accessory or cable tie at a specific location on a harness board * For indoor use only .28 DIA (7.2) TYP. 3 PLACES E .16 (4.1) .53 .77 (13.5) (20.0) .29 (7.4) .50 (12.7) 1.22 (31.0) B D B (Dia) A A .37 (9.4) Part Number WEH-E8-C Material Acetal Color Black Mounting Method Two #8 (M4) Screws Std. Std. Pkg. Ctn. Qty. Qty. 100 1000 Spring Wire Breakout System * Harness board spring and spring holder holds wire ends secure while harness is being fabricated * Wires simply pull out from spring when harness is removed .21 DIA (5.3) TYP. 2 PLACES C .18 (4.6) * Each SHH Spring Holder is supplied with one rigid wire piece to hold the spring laterally and two #8 (M4), 2 inch (50.8mm) hex head wood screws; purchase spring separately Part Number HB2SP19-X Height A In. mm 2.00 50.8 Hole Diameter B In. mm .20 5.2 Length C In. m 2.00 50.8 Width D In. mm .50 12.7 HB2SP25-X 2.00 50.8 .30 7.5 4.00 101.6 .50 HBUA-X .31 7.9 .28 7.1 3.00 76.2 1.00 Std. Pkg. Qty. 10 Std. Ctn. Qty. 100 For Use With PLWP, PRWP, WS, VWS, HWS, TPM Material Aluminum Mounting Method M6 Screw 12.7 PLWP, PRWP, PLP, THMS, HCMP, PMCC Aluminum M6 Screw 10 100 25.4 HB2SP19-X, HB2SP25-X Nylon 6.6 #10 (M5) Screw 10 100 .19 (4.8) Dia. .53 (13.4) Tie Harness Mounts - Nylon and Heat Stabilized Nylon 6.6 A .44 (11.2) * Designed to be attached to the wire harness during assembly * Cable ties can be installed by hand or with Panduit automatic cable tie tools * Used with harness board standoff posts 1.30 (33.0) A PBSC SHH Part Number PBSC1-X PBSC3-X PBSC6-X PBSC12-X SHH1-S8-X SHH3-S8-X Hole Spacing A In. mm 1.00 25.4 3.00 76.2 6.00 152.4 12.00 304.8 1.85 47.0 6.80 172.7 Material Color -- -- -- -- Steel Nylon 6.6 Natural Std. Pkg. Qty. 10 10 10 10 10 10 Mounting Method SHH1 Spring Holder Two #8 (M4) Screws SHH3 Spring Holder Two #8 (M4) Screws Two #8 (M4) Screws Two #8 (M4) Screws Std. Ctn. Qty. 100 100 100 100 100 100 1.54 (39.1) Part Number * Will accept wires up to 18 AWG * Fanning strip can remain as part of completed harness .04 (1.0) .04 (1.0) .12 (3.0) .62 (15.7) .31 (7.9) .06 (1.5) 1.50 .75 (38.1) (19.0) 12.1 (307.8) FS156 FSHH-X 4 .56 (14.2) FSH40 Part Number FS156-C FSH40-X 1.42 (36.0) .04 (1.0) 6.00 (152.4) .60 (15.2) 1.10 (28.0) 3.2 (81.3) Color Natural ABS Black Mounting Method FSH Holder Four #8 (M4) Screws Two #8 (M4) Screws Maximum Panel Thickness In. mm Panel Hole Diameter In. mm Material Color Mounting Method Std. Pkg. Qty. Std. Ctn. Qty. Std. Std. Pkg. Ctn. Qty. Qty. 100 1000 10 100 10 THMSP20-C THMSP20-C30 M, I, S M, I, S .160 .160 4.1 4.1 .244 - .283 .244 - .283 6.2 - 7.2 6.2 - 7.2 Nylon 6.6 Heat Stabilized Nylon 6.6 Natural Black Push barb Push barb 100 100 1000 1000 THMSP25-C THMSP25-C30 M, I, S M, I, S .230 .230 5.8 5.8 .244 - .283 .244 - .283 6.2 - 7.2 6.2 - 7.2 Nylon 6.6 Heat Stabilized Nylon 6.6 Natural Black Push barb Push barb 100 100 1000 1000 FOR DISCRETE WIRING - No location tab FSHH Material Nylon 6.6 Used with Cable Ties* FOR CORRUGATED TUBING - A location tab on the mount shelf aligns with the corrugated tubing grooves to ensure proper mount location during assembly .53 (13.5) .16 (4.0) .37 (9.4) .160 (4.1) Fanning Strip System * Holds wires in a specific orientation * No sharp edges to damage wire insulation * Available with or without corrugated tubing location tab * Natural nylon material for indoor use * Heat stabilized nylon material (30) for high temperature applications - indoor use THMSP20F-C THMSP20F-C30 M, I, S M, I, S .160 .160 4.1 4.1 .244 - .283 .244 - .283 6.2 - 7.2 6.2 - 7.2 Nylon 6.6 Heat Stabilized Nylon 6.6 Natural Black Push barb Push barb 100 100 1000 1000 THMSP25F-C THMSP25F-C30 M, I, S M, I, S .230 .230 5.8 5.8 .244 - .283 .244 - .283 6.2 - 7.2 6.2 - 7.2 Nylon 6.6 Heat Stabilized Nylon 6.6 Natural Black Push barb Push barb 100 100 1000 1000 *Cable tie cross section sizes: M = Miniature, I = Intermediate, S = Standard. 100 5 Harness Board Accessories - Tie Mount Fixtures (Continued) Harness Board Accessories - Tie Mount Fixtures (Continued) Harness Board Fixtures Automatic Cable Tie Mounts Multiple sizes work with industry standard panel thickness and hole diameters for greater application flexibility Low profile design keeps bundle close to mounting surface saving space where tight assemblies are required, and providing greater protection for bundles in high vibration applications Load rating of mounts supports compatible BT1.5M-XMR and PLT1.5M-XMR cable ties 2.38 (60) 2.50 (64) 5.04 (128) Automatic alignment orients the tool head with the mount for reliable feeding of the cable tie through the mount to speed installation Multiple fixture configurations allow mounting in horizontal, vertical, or 45 orientation to reduce installation time and improve ergonomics Color designation ensures inserts and mounts are correctly matched Integrated switch* capability enables placement of a switch to detect the mount's presence providing an input to a quality control system, eliminating the need for additional inspection Activation device on harness board fixture prevents tool from operating unless it is properly engaged in the fixture for operator safety ATMB (Base) Part Number ATMB A Description Base C Mounting Method Screw base to harness board with 1/4" screws Color Black Material Acetal Std. Pkg. Qty.* 10 Std. Ctn. Qty. 10 B Part Number ATM-W187-M Used with Cable Ties A Length In. mm B Width In. mm C Height In. mm Maximum Panel Thickness In. mm Panel Hole Diameter Range In. mm ATM-W187-M20 .58 ATM-W187-M30 ATM-W250-M BT1.5M-XMR, PLT1.5M-XMR .80 20.5 .35 14.6 9.0 .17 - .20 4.3 - 4.9 .12 ATM-W250-M30 16.6 Color Natural Nylon 6.6 Black 1000 5000 Heat Stabilized Nylon 6.6 Black 1000 5000 3.0 ATM-W250-M20 .66 Material Std. Pkg. Qty. 1000 .23 - .26 5.7 - 6.6 Std. Ctn. Qty. 5000 Natural 1000 5000 Nylon 6.6 Black 1000 5000 Heat Stabilized Nylon 6.6 Black 1000 5000 ATMI-W187-X Insert for ATM-W187 mount Snaps into ATMB Yellow Acetal 10 50 ATMI-W250-X Insert for ATM-W250 mount Snaps into ATMB Red Acetal 10 50 ATMI-XMR Used for cable tie installations where mounts are NOT required Snaps into ATMB Black Acetal 10 50 ATMC Clamp used to secure the ATMB (base) in a vertical or 45 position Screw clamp to harness board with 1/4" screws Black Steel 10 10 Order number of pieces required, in multiples of Standard Package Quantity. *The Omron Electronics D2SW-3L1HS switch is compatible with the ATM system. Similar switches from other manufacturers may also be suitable. Omron is a registered trademark of Omron Corporation. Order number of pieces required, in multiples of Standard Package Quantity. 6 7 Harness Board Accessories - Tie Mount Fixtures (Continued) Harness Board Accessories - Tie Mount Fixtures (Continued) Harness Board Fixtures Automatic Cable Tie Mounts Multiple sizes work with industry standard panel thickness and hole diameters for greater application flexibility Low profile design keeps bundle close to mounting surface saving space where tight assemblies are required, and providing greater protection for bundles in high vibration applications Load rating of mounts supports compatible BT1.5M-XMR and PLT1.5M-XMR cable ties 2.38 (60) 2.50 (64) 5.04 (128) Automatic alignment orients the tool head with the mount for reliable feeding of the cable tie through the mount to speed installation Multiple fixture configurations allow mounting in horizontal, vertical, or 45 orientation to reduce installation time and improve ergonomics Color designation ensures inserts and mounts are correctly matched Integrated switch* capability enables placement of a switch to detect the mount's presence providing an input to a quality control system, eliminating the need for additional inspection Activation device on harness board fixture prevents tool from operating unless it is properly engaged in the fixture for operator safety ATMB (Base) Part Number ATMB A Description Base C Mounting Method Screw base to harness board with 1/4" screws Color Black Material Acetal Std. Pkg. Qty.* 10 Std. Ctn. Qty. 10 B Part Number ATM-W187-M Used with Cable Ties A Length In. mm B Width In. mm C Height In. mm Maximum Panel Thickness In. mm Panel Hole Diameter Range In. mm ATM-W187-M20 .58 ATM-W187-M30 ATM-W250-M BT1.5M-XMR, PLT1.5M-XMR .80 20.5 .35 14.6 9.0 .17 - .20 4.3 - 4.9 .12 ATM-W250-M30 16.6 Color Natural Nylon 6.6 Black 1000 5000 Heat Stabilized Nylon 6.6 Black 1000 5000 3.0 ATM-W250-M20 .66 Material Std. Pkg. Qty. 1000 .23 - .26 5.7 - 6.6 Std. Ctn. Qty. 5000 Natural 1000 5000 Nylon 6.6 Black 1000 5000 Heat Stabilized Nylon 6.6 Black 1000 5000 ATMI-W187-X Insert for ATM-W187 mount Snaps into ATMB Yellow Acetal 10 50 ATMI-W250-X Insert for ATM-W250 mount Snaps into ATMB Red Acetal 10 50 ATMI-XMR Used for cable tie installations where mounts are NOT required Snaps into ATMB Black Acetal 10 50 ATMC Clamp used to secure the ATMB (base) in a vertical or 45 position Screw clamp to harness board with 1/4" screws Black Steel 10 10 Order number of pieces required, in multiples of Standard Package Quantity. *The Omron Electronics D2SW-3L1HS switch is compatible with the ATM system. Similar switches from other manufacturers may also be suitable. Omron is a registered trademark of Omron Corporation. Order number of pieces required, in multiples of Standard Package Quantity. 6 7 Harness Board Accessories - Complementary Products from Panduit Fully Automatic Cable Tie Installation Systems A complete single-source solution for high volume harnessing, assembly, fastening, and packaging applications. With cycle times of less than one second, the systems are up to six times faster than conventional manual cable tie installations. Harness Board Accessories Bundling Systems Bundling and Mounting System PAT/Robot Integration Kit Abrasion Protection Products Panduit Abrasion protection products provide an economical and easy way to insulate, protect, bundle, and color-code components and cable. A wide variety of sizes and materials are available to meet a broad range of indoor and outdoor applications. Panduit harness board accessories allow an installer to quickly configure a specific arrangement of wires, to aid in required wire bundling and termination. Panduit's comprehensive line of harness board accessories can significantly reduce the labor input required for field installation of wires and cables and simplify harness board operations. These products hold wire bundles at a uniform height from a harness board to ease manual or automatic cable tie installation. These accessories help maintain end product consistency, reduce costly rework and maximize workplace safety. Key Features Pan-WrapTM Split Harness Wrap Corrugated Loom Tubing Braided Expandable Sleeving Spiral Wrap Large selection of board-mounted accessories Comprehensive and versatile offering ensures there is a product to fit virtually every harness board application A wide range of sizes Panduit harness board accessories can be used to manage wire configurations up to 2 inches bundle diameter for maximum flexibility Uniform standoff height Accessories space the wire bundle at a uniform distance and height from the harness board to allow simple cable tie application using manual or automatic tooling to speed installation Mounts designed to work with harness board accessories Panduit mounts can be integrated into the wiring harness at the harness board to simplify deploying the harness onto the finished assembly to speed installation Snap-in, snap-out functionality Harness board accessories hold the wires in a tight bundle, yet allow completed harness to be easily removed by lifting upward on the harness Spring wire breakout and wire end holders Individual wires are held in the bundle to maintain harness structure while allowing consistent termination of wires Te r m i n a l s , D i s c o n n e c t s , F e r r u l e s a n d S p l i c e s Connectors are available loose piece for manual installation and continuously molded for high volume automated installation. Panduit's manual and automated installation tooling improve productivity and reliability for industrial settings. Wide Variety of Terminals, Disconnects, and Splices 4-Ton Press and Universal Applicator Benefits Reel Smart TM Continuously Molded Connectors Dimensions are in inches (Dimensions in parentheses are metric) WORLDWIDE SUBSIDIARIES AND SALES OFFICES PANDUIT CANADA Markham, Ontario cs-cdn@panduit.com Phone: 800.777.3300 PANDUIT EUROPE LTD. London, UK cs-emea@panduit.com Phone: 44.20.8601.7200 PANDUIT SINGAPORE PTE. LTD. Republic of Singapore cs-ap@panduit.com Phone: 65.6305.7575 PANDUIT JAPAN Tokyo, Japan cs-japan@panduit.com Phone: 81.3.6863.6000 PANDUIT LATIN AMERICA Jalisco, Mexico cs-la@panduit.com Phone: 52.33.3777.6000 PANDUIT AUSTRALIA PTY. LTD. Victoria, Australia cs-aus@panduit.com Phone: 61.3.9794.9020 For a copy of Panduit product warranties, log on to www.panduit.com/warranty For more information Visit us at www.panduit.com Contact Customer Service by email: cs@panduit.com or by phone: 800-777-3300 and reference WACB20 (c)2010 Panduit Corp. ALL RIGHTS RESERVED. Printed in the U.S.A. Product Bulletin Number SA-WACB20 Replaces SA101N556-WA 8/2010 w w w. p a n d u i t . c o m