D*W CONNECTORS D*W-1/398 D Subminiature D*W Discrete Wire IDC The D*W connector provides insulation displacement connection technology for either solid or strand wires. With D*W, speed of cabling is increased significantly over solder cup or crimp solutions. Contacts are easily removable and replaceable. Several specialized accessories (including shield cans, ferrules, and plastic boots) are available to provide a complete product solution. Plug Receptacle Contact cavity arrangements: shell sizes E, A, B, and C. Front shell with dimple indents (P type) Shield cans insure reliable shielding continuity Current rating: 0.8 A to 3.0 A Dual float mount options (Code Y) Optional clinch nuts with #4-40 threads (Code E) Stamped contacts Product Features Quick harnessing capability with simple hand or semi-automatic tooling. Wire accomodation 28 AWG / 30 AWG Contact Type 1 22 AWG / 26 AWG Contact Type 2 20 AWG / 22 AWG Contact Type 3 (Sizes can be mixed) Materials and Finishes Contacts Contact Finish Insulator Shell and Hardware Copper Alloy Gold over Nickel in mating area, Tin on balance Optional 0.76 m Gold, suffix -A176 Thermoplastic UL 94 V-0, Color black Steel, tinned Performance Specifications Current Rating Temperature Rating Contact Resistance Dielectric Withstanding Voltage 3.0 A (20 AWG) - 0.8 A (30 AWG) -55 to +125 C 15 milliohm max. 1000 VAC at Sea Level 3 D Subminiature D*W Plug Part Numbers Shell Size Layout Through Hole Dual Float Mount E A B C 9 15 25 37 DEW9P* DAW15P* DBW25P* DCW37P* DEWY9P* DAWY15P* DBWY25P* DCWY37P* Clinch Nut # 4-40 UNC DEWE9P* DAWE15P* DBWE25P* DCWE37P* Through Hole & Shield Can Kit DEW9P*G DAW15P*G DBW25P*G DCW37P*G Clinch Nut # 4-40 UNC & Shield Can Kit DEWE9P*G DAWE15P*G DBWE25P*G DCWE37P*G Note: *Insert contact type. Example: DEW9P1. For contacts with 0.76 m Gold add -A176. Example: DEW9P1-A176 Contact Types 1 2 3 Wire Accomodation 28 AWG / 30 AWG 22 AWG / 26 AWG 20 AWG / 22 AWG Engaging Face A F C 1,33 (.052) 1,33 B 10 1 G MAX 13 E D 14 7,007,00 (.276) 25 O 3,05 (.120) 14,50 14,50 (.571) L Rear Face H J Dimensions Shell size E A B C 4 A B C D E F G H J L 30,81 (1.213) 39,14 (1.541) 53,04 (2.088) 69,32 (2.729) 16,92 (.666) 25,25 (.994) 38,96 (1.534) 55,42 (2.182) 24,99 (.984) 33,32 (1.312) 47,04 (1.852) 63,50 (2.500) 8,36 (.329) 8,36 (.329) 8,36 (.329) 8,36 (.329) 12,55 (.494) 12,55 (.494) 12,55 (.494) 12,55 (.494) 10,72 (.422) 10,72 (.422) 10,82 (.426) 10,82 (.426) 6,05 (.238) 6,05 (.238) 5,99 (.236) 5,99 (.236) 19,27 (.759) 27,50 (1.038) 41,27 (1.625) 57,70 (2.272) 10,71 (.422) 10,71 (.422) 10,71 (.422) 10,71 (.422) 0,76 (.030) 0,76 (.030) 0,99 (.039) 0,99 (.039) 0,38 (.015) 0,13 (.005) 0,13 (.005) 0,13 (.005) 0,38 (.015) 0,25 (.010) max. 0,25 (.010) 0,25 (.010) 0,25 (.010) Dimensions are mm / inches Subject to changes D Subminiature D*W Receptacle Part Numbers Shell Size Layout Through Hole Dual Float Mount E A B C 9 15 25 37 DEW9S* DAW15S* DBW25S* DCW37S* DEWY9S* DAWY15S* DBWY25S* DCWY37S* Clinch Nut # 4-40 UNC DEWE9S* DAWE15S* DBWE25S* DCWE37S* Through Hole & Shield Can Kit DEW9S*G DAW15S*G DBW25S*G DCW37S*G Clinch Nut # 4-40 UNC & Shield Can Kit DEWE9S*G DAWE15S*G DBWE25S*G DCWE37S*G Note: *Insert contact type. Example: DEW9S1. For contacts with 0.76 m Gold add -A176. Example: DEW9S1-A176 Contact Types 1 2 3 Wire Accomodation 28 AWG / 30 AWG 22 AWG / 26 AWG 20 AWG / 22 AWG Engaging Face A F C 1,20 (.047) 1,20 B 10 G MAX 1 13 E D 25 7,00 7,00 (.276) 14 O 3,05 (.120) 14,50 14,50 (.571) L Rear Face H J Dimensions Shell size E A B C A B C D E F G H J L 30,81 (1.213) 39,14 (1.541) 53,04 (2.088) 69,32 (2.729) 16,33 (.643) 24,66 (.971) 38,38 (1.511) 54,84 (2.159) 24,99 (.984) 33,32 (1.312) 47,04 (1.852) 63,50 (2.500) 7,90 (.311) 7,90 (.311) 7,90 (.311) 7,90 (.311) 12,55 (.494) 12,55 (.494) 12,55 (.494) 12,55 (.494) 10,90 (.429) 10,90 (.429) 10,90 (.429) 10,90 (.429) 6,30 (.248) 6,30 (.248) 6,30 (.248) 6,30 (.248) 19,27 (.759) 27,50 (1.038) 41,27 (1.625) 57,70 (2.272) 10,71 (.422) 10,71 (.422) 10,71 (.422) 10,71 (.422) 0,76 (.030) 0,76 (.030) 0,76 (.030) 0,76 (.030) 0,38 (.015) 0,13 (.005) 0,13 (.005) 0,13 (.005) 0,38 (.015) 0,25 (.010) max. 0,25 (.010) 0,25 (.010) 0,25 (.010) 5 D Subminiature D*W Ferrule Shield Can Kit Cable Diameter 4,8 / 5,5 5,5 / 6,2 6,2 / 7,2 7,2 / 8,2 8,2 / 9,5 9,5 / 11,1 Ferrule Diameter A 6.25 (.246) 6.25 (.246) 8.2 (.323) 8.2 (.323) 9.5 (.374) 11.5 (.452) Ferrule Part Number 304-8810-000 304-8810-000 304-8811-000 304-8811-000 304-8812-000 304-8813-000 Crimp Tool Part Number D115433-1 D115433-1 D115433-2 D115433-2 D115433-3 D115433-3 Crimp Tool Position B A B A B A Materials and Finishes Shield Can and Ferrule Material Finish Shield can kit: available for shell sizes E & B (For other shell sizes, consult factory). Steel Tin 38,80 (1.528) 38,80 WIRES Drahte Schirmgeflecht BRAID Hulse FERRULE Hulse ist separat FERRULE, MUST zu bestellen BE PURCHASED SEPARATELY 32,60 (1.283) 32,60 16,70 16,70 (.657) FERRULE Hulse CABLE Kabel Kabel CABLE 39,80 39,80(1.567) 60 35,00 35,00 (1.378) O 10,00 O10,00 (.394) 10,10 (.398) Ferrule Wire Trim Dimensions Crimp Tool Positions 11,25(.443) 11,25 O 11,10 (.437) O 11,10 OA 10,00 (.394) 10,00 50,00 (1.969) 50,00 6 Dimensions are mm / inches Subject to changes D Subminiature D*W Discrete Wire IDC Contacts Contacts Contact Types Pin Socket 1 330-8753-101 330-8754-101 2 330-8753-102 330-8754-102 3 330-8753-103 330-8754-103 Solid Cable Wire Size Section mm2 Internal dia. mm max. External dia. mm max. 28 AWG 0.08 0.32 1.30 30 AWG 0.05 0.26 1.20 22 AWG 0.34 0.62 1.45 24 AWG 0.22 0.51 1.45 26 AWG 0.12 0.40 1.40 20 AWG 0.60 0.88 1.45 22 AWG 0.34 0.62 1.45 28 AWG 0.09 7 x 0.13 0.40 1.30 30 AWG 0.05 7 x 0.10 0.30 1.20 22 AWG 0.34 7 x 0.25 0.75 1.45 24 AWG 0.22 7 x 0.20 0.60 1.45 26 AWG 0.12 7 x 0.15 0.45 1.40 20 AWG 0.60 19 x 0.20 0.97 1.45 22 AWG 0.34 7 x 0.25 0.75 1.45 Stranded Cable Wire Size Section mm2 Composition Internal cable dia. mm max. External cable dia. mm max. Insulation Displacement Connection Concept Tooling Ectraction Tool Part Number DW115394 Hand Crimp Tool Row by Row Hand Lever Tool Row by Row Pneumatic Press Part Number Standard Tool: DW115394-1 Automatic Tool: DW115394-2 Tool Support: DW115394-20 Part Number DW115394-550 Part Number DW115394-501 7 D Subminiature D*W Contact Cavity Arrangements Face View Pin Insert 2 1 6 Shell size Contact Arrangement Contact size 3 7 5 4 8 9 E 9 #20 2 1 14 Shell size Contact Arrangement Contact size 3 10 4 11 5 6 13 12 8 7 15 14 A 15 #20 3 15 2 1 9 4 16 5 17 6 18 7 19 20 10 9 8 21 22 23 11 12 24 2 1 13 25 20 B 25 #20 3 21 5 4 22 23 6 24 8 7 25 26 9 27 10 11 28 29 12 30 13 31 14 32 15 33 16 34 17 35 18 36 19 37 C 37 #20 Hardware Views Through Hole (Eyelet) Dimensions - Plug K O 3,05 (.120) Clinch Nut (E) Shell Size K K E A B C 1,206 (.0475) 1,206 (.0475) - - - - 1,52 (.060) 1,52 (.060) 0,318 (.0125) Dimensions - Receptacle Shell Size K E A B C 1,206 (.0475) 1,206 (.0475) 1,206 (.0475) 1,206 (.0475) 0,318 (.0125) Dual Float Mount (Y) M3 #4-40 UNC #4-40 UNC-3B 3,30 (.130) MAX. 0,79 (.031) TOTAL DIAMETRICAL FLOAT (FOR MISALIGNMENT) 2,80 (.110) 0,79 0,13 (.031 .005) OVERALL FREE FLOAT 0,10 - 0,30 (.004 - .012) O 2,26 0,08 (.089 .003) RIVET 8 0,25 (.010) WASHER Dimensions are mm / inches Subject to changes D Subminiature D*W Panel Cutouts Standard Cutout Rear Mounting Cutout (optional) Front Panel Mounting Rear Panel Mounting Standard Shell Dual Float Mount Shell Standard Shell Dual Float Mount Shell Standard Shell Shell Size E A B C Mounting Method Front Rear Front Rear Front Rear Front Rear A B C D E F 0,13 (.005) 0,13 (.005) 0,13 (.005) 0,13 (.005) 0,13 (.005) 0,13 (.005) 0,05 (.002) 0,05 (.002) G H 0,05 (.002) J 22,19 (.874) 20,47 (.806) 30,53 (1.202) 28,80 (1.134) 44,27 (1.743) 42,51 (1.674) 60,73 (2.391) 59,08 (2.326) 11,09 (.437) 10,23 (.403) 15,26 (.601) 14,40 (.567) 22,14 (.872) 21,25 (.837) 30,37 (1.196) 29,54 (1.163) 24,99 (.984) 24,99 (.984) 33,32 (1.312) 33,32 (1.312) 47,04 (1.852) 47,04 (1.852) 63,50 (2.500) 63,50 (2.500) 12,49 (.492) 12,49 (.492) 16,66 (.656) 16,66 (.656) 23,52 (.926) 23,52 (.926) 31,75 (1.250) 31,75 (1.250) 13,03 (.513) 11,40 (.449) 13,03 (.513) 11,40 (.449) 13,03 (.513) 11,40 (.449) 13,03 (.513) 11,40 (.449) 6,52 (.257) 5,71 (.225) 6,52 (.257) 5,71 (.225) 6,52 (.257) 5,71 (.225) 6,52 (.257) 5,71 (.225) 3,04 (.120) 3,04 (.120) 3,04 (.120) 3,04 (.120) 3,04 (.120) 3,04 (.120) 3,04 (.120) 3,04 (.120) 1,52 (.060) 1,52 (.060) 1,52 (.060) 1,52 (.060) 1,52 (.060) 1,52 (.060) 1,52 (.060) 1,52 (.060) 2,10 (.083) 3,35 (.132) 2,10 (.083) 3,35 (.132) 2,10 (.083) 3,35 (.132) 2,10 (.083) 3,35 (.132) G H Dual Float Mount Shell Shell Size E Mounting Method Front A B C D E F 0,13 (.005) 0,13 (.005) 0,13 (.005) 0,13 (.005) 0,13 (.005) 0,13 (.005) 0,05 (.002) 0,05 (.002) 0,05 (.002) 23,01 (.906) 11,50 (.453) 24,99 (.984) 12,49 (.492) 13,84 (.545) 6,93 (.273) 2,23 (.088) 1,11 (.044) 2,10 (.083) A Rear Front 21,28 (.838) 31,34 (1.234) 10,64 (.419) 15,67 (.617) 24,99 (.984) 33,32 (1.312) 12,49 (.492) 16,66 (.656) 12,21 (.481) 13,84 (.545) 6,12 (.241) 6,93 (.273) 2,23 (.088) 2,23 (.088) 1,11 (.044) 1,11 (.044) 3,35 (.132) 2,10 (.083) Rear Front Rear 29,61 (1.166) 45,08 (1.775) 43,33 (1.706) 14,80 (.583) 22,55 (.888) 21,66 (.853) 33,32 (1.312) 47,04 (1.852) 47,04 (1.852) 16,66 (.656) 23,52 (.926) 23,52 (.926) 12,21 (.481) 13,84 (.545) 12,21 (.481) 6,12 (.241) 6,93 (.273) 6,12 (.241) 2,23 (.088) 2,23 (.088) 2,23 (.088) 1,11 (.044) 1,11 (.044) 1,11 (.044) 3,35 (.132) 2,10 (.083) 3,35 (.132) Front Rear 61,54 (2.423) 59,79 (2.354) 30,78 (1.212) 29,89 (1.177) 63,50 (2.500) 63,50 (2.500) 31,75 (1.250) 31,75 (1.250) 13,84 (.545) 12,21 (.481) 6,93 (.273) 6,12 (.241) 2,23 (.088) 2,23 (.088) 1,11 (.044) 1,11 (.044) 2,10 (.083) 3,35 (.132) B C J 9