ARINC 600 ARINC 600 AIRFRAME, AVIONICS BOXES Signal, power, databus and coaxial contacts Pin size/current: size 22, 20, 16 and 12 contacts have 5A, 7.5A, 13.0A and 23.0A current ratings respectively Approvals: conforms to MIL-C-81659 B, BACC 66 specifications Custom filtering and lightning protection ARINC 600 OVERVIEW AND SPECIFICATION MATERIAL SPECIFICATION PERFORMANCE SPECIFICATION 1500 V rms Dielectric withstanding voltage (DWV) Shells Aluminium alloy electroless nickel plate Retaining plates Aluminium alloy electroless nickel plate 500 V rms @ 50,000 ft (15,240 m) Size 22 - 5.0A; Size 20 - 7.5A Contact continuous current ratings Size 16 - 13.0A; Size 12 - 23.0A Contact resistance (max): Size 22 Size 20 Size 16 Size 12 Initial conditioning Insulation resistance 5.0 G min. @ 500 Vdc Engagement / separation force Shell size 1 - 27 lbs (120N) max Shell size 2 - 60 lbs (267N) max Shell size 3 - 105 lbs (467N) max Mechanical endurance 500 cycles min - mating and unmating Temperature range -65 deg C to + 125 deg C Fluid immersion resistance (Class E only) (1) Hydraulic fluid to Mil-PRF-5606 (2) Lubricating oil (synthetic) to Mil-PRF-23699 (3) 1:3 mix of isopropyl alcohol and mineral spirits per FED, SPEC TT-I-735 and TT-T-291 respectively Shock MIL-Std-1344, method 2004.1, test condtion A: Three shocks in each direction along each of 3 axes, mutually perpendicular to each other. No visible damage, breakage, cracking or loosening of parts and no electrical discontinuities exceeding 1 micro-second Vibration After Polarizing posts/keys Post - Stainless Steel passivated Keys - Aluminium Alloy, Alodine 1200 Inserts Glass filled epoxy Inserts (metallic) Aluminium alloy electroless nickel plate Fixing screws and washers Stainless steel, passivated Contact bodies Copper alloy, gold over nickel Contact retention clips Beryllium copper Seals and grommets Fluorosilicone elastomer to Mil-R-25988 EMI springs Beryllium copper Protection covers Conductive Polymer Mil - Std-1344, method 2005.1, condition value E, random - 16.4g minimum severity, 8 hours in each of 3 mutually perpendicular planes with 100 mA electrical load. No visible damage, breakage, cracking or loosening of parts, and no electrical discontinuities exceeding 1 micro-second Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 3 ARINC 600 ARINC 600 CONNECTOR LAYOUT CODE Connector Shell size Shell Cavity identification layout code B C 0005 1 Blank Blank 5W2 0060 1 Blank 60 Blank A060 1 60 Blank Blank 0065 1 Blank 60 5W2 A065 1 60 Blank 5W2 0120 1 60 60 Blank 0125 1 60 60 5W2 0160 1 60 60 40 0013 2 Blank Blank 13W2 0100 2 Blank Blank 100 0133 2 60 60 13W2 0137 2 121 10T10 6T6 T141 2 120T2 10T10 13W2 0150 2 Blank 150 Blank A150 2 150 Blank Blank 0163 2 Blank 150 13W2 A163 2 150 Blank 13W2 0173 2 150 10T10 13W2 A173 2 10T10 150 13W2 0215 2 121 60 34 0221 2 121 Blank 100 0233 2 150 60 13W2 0244 2 150 60 34 0246 2 120T2 120T2 6T6 0248 2 121 121 6T6 0250 2 Blank 150 100 250A 2 150 Blank 100 0253 2 120T2 120T2 13W2 0275 2 121 60 34 0284 2 150 121 13W2 0300 2 150 150 Blank 0305 2 150 121 34 0306 2 150 150 6T6 0313 2 150 150 13W2 0334 2 150 150 34 0340 2 120T2 120T2 100 0370 2 150 120T2 100 A370 2 120T2 150 100 0400 2 150 150 100 Connector layout code 4 A Shell size Shell Cavity identification A B C D Blank E Blank F 0026 3 Blank Blank 13W2 13W2 0113 3 Blank Blank 100 Blank Blank 13W2 A113 3 Blank Blank 13W2 Blank Blank 100 0231 3 121 10T10 100 Blank Blank Blank 0263 3 Blank Blank 13W2 Blank 150 100 313A 3 150 Blank 13W2 150 Blank Blank 0326 3 Blank 150 13W2 Blank 150 13W2 0434 3 150 150 Blank 121 Blank 13W2 0437 3 150 150 6T6 121 10T10 13W2 0444 3 150 121 13W2 150 10T10 Blank 0450 3 150 150 6T6 121 10T10 13W2 0463 3 150 Blank 13W2 150 150 Blank 0494 3 121 120T2 6T6 121 120T2 6T6 0496 3 121 121 6T6 121 121 6T6 0510 3 121 121 13W2 121 121 13W2 0550 3 150 150 100 150 Blank Blank 0552 3 121 121 34 121 121 34 0563 3 Blank 150 100 150 150 13W2 0600 3 150 150 Blank 150 150 Blank 0608 3 120T2 150 34 120T2 150 34 0613 3 150 150 13W2 150 150 Blank 0620 3 150 60 100 150 60 100 A620 3 150 150 100 60 60 100 0626 3 150 150 13W2 150 150 13W2 0668 3 150 150 34 150 150 34 0713 3 150 150 100 150 150 13W2 A713 3 150 150 13W2 150 150 100 0734 3 150 150 100 150 150 34 0742 3 121 150 100 121 150 100 0800 3 150 150 100 150 150 100 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com ARINC 600 ARINC 600 CONNECTOR MOUNTING CODE 00 - Standard design 3.76 mm dia. holes 01 - With 6-32 ESNA (12NCFMA2-62) clinch nuts (see table below) 02 - Size 1 receptacle only - less 3 printed circuit mounting lugs 03 - with 4-40 ESNA (NCFMA-2-40) clinch nuts (see table below) 08 - size 2 and 3 plug and receptacle only - with 4-40 ESNA (22NCFMA2-40) clinch nuts (all mounting holes) 09 - size 2 and 3 plug and receptacle only - with 6-32 ESNA (12NCFMA-2-62) clinch nuts (all mounting holes) 23 - with floating eyelets 1.2mm min. radial float, 4 corner holes per connector Shell size Quantity of clinch nuts Plug Connector 1 Quantity of clinch nuts Receptacle Connector 4 4 2 4 6 3 8 10 Consult Hypertac for alternative connector mounting codes ARINC 600 POLARIZATION CODE 01 to 99 inclusive. See listing of available keying positions in Table 1 00 - Polarization hardware supplied loose with connector ARINC 600 CONTACT ARRANGEMENTS SHELL SIZE 1 Inserts for Cavities A & B Insert 60 (60) Size 22 Contacts Blank Inserts for Cavities C Insert 5W2 Insert 40 (2) Size 16 Contacts (1) Size 12 Contact (2) Size 5 Coax Contacts (40) Size 22 Contacts Blank As viewed from mating face of receptacle connector For other inserts, please consult sales office 8 Quadrax 8 Twinax 5 Coax 12 16 20 22 Contact Legend Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 5 ARINC 600 Inserts for Cavities A & B Shell Size 2 Inserts for Cavities A, B, D & E Shell Size 3 Blank Insert 150 Insert 10T10 Insert 121 Insert 120T2 (150) Size 22 Contacts (10) Size 8 Twinax, Triax, or Coax Contacts (110) Size 22 Contacts (6) Size 20 Contacts (5) Size 16 Contacts (118) Size 22 Contacts (2) Size 8 Twinax Contacts Insert 60 (60) Size 20 Contacts Inserts for Cavities C Shell Size 2 Inserts for Cavities C & F Shell Size 3 Insert 13W2 Insert 100 (4) (3) (5) (2) (100) Size 22 Contacts Size Size Size Size 12 Contacts 16 Contacts 20 Contacts 5 Coax Contacts Blank Insert 6T6 Insert 34 (6) Size 8 Twinax, Triax, or Coax contacts (24) Size 20 Contacts (10) Size 16 Contacts ARINC 600 QUADRAX INSERT ARRANGEMENTS Size 8 Quadrax 11Q2 (4) (3) (4) (2) Size Size Size Size 20 16 12 8 68Q2 62Q2 Q6 (68) Size 22 (2) Size 8 (60) Size 22 (2) Size 16 (2) Size 8 (6) Size 8 Metallic Insert 11 (11) Size 8 Metallic Insert As viewed from mating face of receptacle connector For other inserts, please consult sales office 8 Quadrax 8 Twinax 5 Coax 12 16 20 22 Contact Legend 6 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com ARINC 600 ARINC 600 POLARIZATION CODES Table 1 PLUG REC Position Left Post Center Post Right Post 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 Position 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Left Key 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 PLUG Center Key 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 Right Key 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 REC Position Left Post Center Post Right Post 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 Position Left Key 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 5 5 6 6 6 6 1 1 1 1 1 1 2 2 2 Center Key 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Right Key 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 Notes: Darkened portion indicates extended part of polarization key in plug; light portion indicates keyway in receptacle. (As viewed from mating face with cavity "A" uppermost) 1 2 3 4 5 6 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 7 ARINC 600 ARINC 600 CONTACT DATA Contacts for Hypertac Arinc 600 Rack and Panel Connectors may be ordered separately. Use the part numbers shown in the tables below for ordering contacts. Power/signal contacts, crimp rear release Contact Size Hypertac Part Number Pin Hypertac Part Number Socket Insertion Tool Extraction Tool Crimping Tool Crimp Positioner 22 HCM-158-14-53 HCM-147-14-53 M81969/1-01 M81969/1-01 M22520/2-01 M22520/2-23 22,24,26 20 HCM-159-14-53 HCM-155-14-23 M81969/1-02 M81969/1-02 M22520/2-01 M22520/2-08 20,22, 24 16 HCM-202-14-63 HCM-171-14-63 M81969/1-03 M81969/1-03 M22520/1-01 M22520/1-02 16,18,20 12 HCM-200-14-43 HCM-201-14-43 - M81969/28-02 M22520/1-01 M22520/1-02 12,14 Front release wire wrap socket contacts Wire AWG Front release pc tail socket contacts Contact Size/Type Hypertac Part Number Contact Size/Type Hypertac Part Number 22 Socket - Wire Wrap (1) HCM-290-14-53 22 Socket - PC Tail 2.92 mm nom. post extension HCM-285-14-53 22 Socket - PC Tail 3.81mm nom. post extension HCM-286-14-53 22 Socket - PC Tail 6.35mm nom. post extension HCM-287-14-53 22 Socket - PC Tail 9.52mm nom. post extension HCM-288-14-53 22 Socket - PC Tail 12.70mm nom. post extension HCM-289-14-53 L = 6.35 mm 22 Socket - Wire Wrap (2) HCM-291-14-53 L = 9.52 mm 22 Socket - Wire Wrap (3) HCM-292-14-53 L = 12.70 mm Extraction tool for size 22 front release wire wrap or pc tail socket contact is HTA-120-22 ARINC 600 COAX, TRIAX, CONCENTRIC TWINAX, AND QUADRAX CONTACTS Size 16 Coax Pin Part number Cable HCT-416 RG-178 HCT-417 RG-316 Size 12 Coax Pin Part number Cable HCT-420 RG-178 HCT-421 RG-316 8 Size 16 Coax Socket Part number Cable HCT-418 RG-178 HCT-419 RG-316 Size 12 Coax Socket Part number Cable HCT-422 RG-178 HCT-423 RG-316 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com ARINC 600 ARINC 600 COAX, TRIAX, CONCENTRIC TWINAX, AND QUADRAX CONTACTS Size 8 Quadrax Pin Part number Cable HCT-424 Consult Sales Office Size 8 Quadrax Socket Part number Cable HCT-425 Consult Sales Office Size 8 Quadrax Pin PCB Mount Part number Cable HCT-442 N/A Size 8 Concentric Twinax Pin (Boeing) Part number Cable HCT-370 S280W502-1 (Boeing) Size 8 Concentric Twinax Socket (Boeing) Part number Cable HCT-371 S280W502-1 (Boeing) Size 8 Concentric Twinax Socket Part number Cable HCT-171-14 PAN 6421 M17/176-00002 TWAC-78-1F1 Size 8 Triax Pin Part number HCT-226-14 Size 8 Concentric Twinax Pin Part number Cable HCT-172-14 PAN 6421 M17/176-00002 TWAC-78-1F1 Cable PAN 6595 Size 8 Triax Socket Part number Cable HCT-169-14 PAN 6595 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 9 ARINC 600 ARINC 600 Coax, Triax, Concentric Twinax, and Quadrax contacts Size 5 Coax Pin Part number HCT-426 HCT-427 10 Cable RG-58 RG-316 Size 5 Concentric Part number HCT-430 HCT-431 HCT-432 HCT-433 Twinax Pin Cable M17/176-00002 RG-403 UT 141-50-50 UT 141-50-22 Size 1 Concentric Part number HCT-438 HCT-439 Twinax Pin Cable M17/176-00002 RG-403 Size 5 Coax Socket Part number Cable HCT-428 RG-58 HCT-429 RG-316 Size 5 Concentric Part number HCT-434 HCT-435 HCT-436 HCT-437 Size 1 Concentric Part number HCT-440 HCT-441 Twinax Socket Cable M17/176-00002 RG-403 UT 141-50-50 UT 141-50-22 Twinax Socket Cable M17/176-00002 RG-403 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com ARINC 600 ARINC 600 ACCESSORIES Protective Covers These are fitted as standard to all connector assemblies Description Part Number 1 set of covers for size 1 plug HA-322-100-OP 1 set of covers for size 1 receptacle HA-322-100-OR 1 set of covers for size 2 plug HA-322-020-OP 1 set of covers for size 2 receptacle HA-322-020-OR 1 set of covers for size 3 plug HA-322-003-OP 1 set of covers for size 3 receptacle HA-322-003-OR Grommet Sealing Plugs (Class E connectors - in lieu of wires) Contact Cavity Size Part Number Colour 22 HA-185-22 Black 20 HA-185-20 Red 16 HA-185-16 Blue 12 HA-185-12 Yellow 5 HA-185-05 White Filler Plugs (Class N connectors - in lieu of contacts) Contact Cavity Size Part Number Colour 22 Rear Release HA-186-22R Black 22 Front Release HA-186-22F Translucent 20 HA-186-20 Red 16 HA-186-16 Blue 12 HA-186-12 Yellow 5 For Receptacle HA-186-05-R White 5 For Plug HA-186-05-P White Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 11 ARINC 600 ARINC 600 MECHANICAL DETAILS Shell Size 1 - Plug Dimensions Shell Size 1 - Receptacle Dimensions 12 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com ARINC 600 ARINC 600 MECHANICAL DETAILS Shell Size 2 - Plug Dimensions Shell Size 2 - Receptacle Dimensions Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 13 ARINC 600 ARINC 600 MECHANICAL DETAILS Shell Size 3 - Plug Dimensions Shell Size 3 - Receptacle Dimensions 14 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com ARINC 600 ARINC 600 MECHANICAL DETAILS Shell Size 1 - Cutout Dimensions Plug Shell Size 1 - Cutout Dimensions Receptacle Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 15 ARINC 600 ARINC 600 MECHANICAL DETAILS Shell Size 2 - Cutout Dimensions Plug Shell Size 2 - Cutout Dimensions Receptacle 16 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com ARINC 600 ARINC 600 MECHANICAL DETAILS Shell Size 3 - Cutout Dimensions Plug Shell Size 3 - Cutout Dimensions Receptacle Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 17 ARINC 600 ARINC 600 ORDERING INFORMATION Part number configurator H 6 N 2 R C 0 3 1 3 0 0 0 1 CONNECTOR SERIES POLARIZATION CODE CLASS CONNECTOR MOUNTING CODE SHELL SIZE SHELL STYLE CONNECTOR LAYOUT CODE CONTACT TYPE CONNECTOR SERIES H6 signifies Hypertac Arinc 600 series CLASS N - Non environmental (rear release, crimp contacts) E - Environmental (rear release crimp contacts) F - Non-environmental front release size 22 socket contacts (pc tail or wire wrap), crimp rear release all other contact sizes. This version available for receptacle only. SHELL SIZE 1 - maximum contact capacity 160 2 - maximum contact capacity 400 3 - maximum contact capacity 800 SHELL STYLE P - plug R - receptacle (note: receptacle has size 22 signal sockets contacts, and pin contacts for all other contact sizes.) CONTACT TYPE X- No contacts supplied C - Rear release crimp (signal & power) contacts supplied with connector P - Front release pc tail (L = 2.92 mm nom) size 22 socket contact installed in connector. Q - Front release pc tail (L = 3.81 mm nom) size 22 socket contact installed in connector. R - Front release pc tail (L = 6.35 mm nom) size 22 socket contact installed in connector. S - Front release pc tail (L = 9.35 mm nom) size 22 socket contact installed in connector. T - Front release pc tail (L = 12.7 mm nom) size 22 socket contact installed in connector. V - Front release wire wrap (L = 2 wraps mm nom) size 22 socket contact installed in connector. W - Front release wire wrap (L = 3 wraps mm nom) size 22 socket contact installed in connector. Z - Front release wire wrap (L = 1 wrap mm nom) size 22 socket contact installed in connector. Power pin contacts, crimp rear release, supplied uninstalled Power pin contacts, crimp rear release, supplied uninstalled Power pin contacts, crimp rear release, supplied uninstalled Power pin contacts, crimp rear release, supplied uninstalled Power pin contacts, crimp rear release, supplied uninstalled Power pin contacts, crimp rear release, supplied uninstalled Power pin contacts, crimp rear release, supplied uninstalled Power pin contacts, crimp rear release, supplied uninstalled NOTE: Coaxial, Triaxial, and Twinaxial contacts should be ordered separately 18 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com