2M SERIES
2M Series
SMALLER, LIGHTER-WEIGHT ALTERNATIVE
FOR D3899 PERFORMANCE
Amphenol 2M micro-miniature connectors are a small, light-
weight option for mil-spec performance that can withstand
harsh environments. They are quick-mating and a variety of
styles and options are available. For full product details, please
see our specifications below.
• Intermateable with Glenair® Mighty Mouse
• Headsets
• Tactical equipment
• Airframes
• Avionics boxes
• Handheld equiptment
APPLICATIONS
2M801 2M803 2M804 2M805
Type Dual-Start ACME Thread Bayonet Push-Pull Tri-Start ACME Thread
# of Contacts 1 to 130 1 to 55 1 to 55 1 to 130
Coupling Type Threaded Coupling 1-1/2
turns to fully mate 1/4 Turn Lock Bayonet Push-Pull Quick-Disconnect Tri-Start Thread Ratched
Sealing MIL-STD-810 Method 512
1 Meter for 1 Hour Splashproof MIL-STD-810 Method 512
1 Meter for 1 Hour
MIL-STD-810 Method 512
1 Meter for 1 Hour
EMI-Shielding Good Fair Very Good Excellent
Mating Cycles 2000 Cycles 250 Cycles Aluminum;
500 Cycles Stainless Steel 2000 Cycles 500 Cycles
Electrical Performance
Size 12: 23A, 1800 VAC
Size 16: 13A, 1800 VAC
Size 20: 7.5A, 750 VAC
Size 23: 5A, 500 VAC
Size 12: 23A, 1800 VAC
Size 16: 13A, 1800 VAC
Size 20: 7.5A, 750 VAC
Size 23: 5A, 500 VAC
Size 12: 23A, 1800 VAC
Size 16: 13A, 1800 VAC
Size 20: 7.5A, 750 VAC
Size 23: 5A, 500 VAC
Size 12: 23A, 1800 VAC
Size 16: 13A, 1800 VAC
Size 20: 7.5A, 750 VAC
Size 23: 5A, 500 VAC
Shock & Vibration 3 7 g ’ s R a n d o m V i b r a t i o n ;
300 g’s Shock
3 7 g ’ s R a n d o m V i b r a t i o n ;
300 g’s Shock
3 7 g ’ s R a n d o m V i b r a t i o n ;
300 g’s Shock
3 7 g ’ s R a n d o m V i b r a t i o n ;
300 g’s Shock
2M SERIES
MATERIALS AND FINISHES
Shell Aluminum alloy 6061 T6, stainless steel passivated, 200C
Insert Polyphenylene sulfide (PPS)
Contact Retention Clip Beryllium copper, heat-treated, unplated
Contacts 50u” gold-plated copper alloy
Socket Contact Hood Passivated stainless steel
Grommet & Seals Fluorosilicone rubber
Adhesives Epoxy film
Potting Compound for
PCB & Solder Versions High-strength epoxy
ELECTRICAL DATA
Contact Sizes 23, 20, 20HD, 16, & 12 AWG
Operating Voltage & Test Voltage (Mated Condition)
CONTACT SIZE 23 20 20HD 16 12
Sea Level VAC 500 1800 750 1800 1800
40,000 Feet VAC 100 325 150 1000 1000
Current Rating (Max)
CONTACT SIZE AMPERES
23 5
20 7.5
16 13
12 23
Contact Resistance
CONTACT SIZE MILLIVOLT DROP
23 73 @ 5A test current
20 55 @ 7.5A test current
16 49 @ 13A test current
12 42 @ 23A test current
Insulation Resistance 5,000 megaohms minimum
MECHANICAL
Operating Temperature -67 F to +302 F (-55C to +150 C) aluminium
-67 F to +392 F (-55C to +200 C) stainless steel
Sealing 1 meter for 1 hour (2M803 splashproof)
TECHNICAL
SPECIFICATIONS
2M SERIES
Insulation Strip Length
CONTACT SIZE STRIP LENGTH
23 0.150 (3.81)
20 0.188 (2.54)
20HD 0.150 (3.81)
16 0.188 (2.54)
12 0.188 (2.54)
Mating Life 2000 cycles; 2M803 aluminum 250 cycles
Salt Spray Plating C & M: 48-hours
Plating MT, NF, ZN, ZNU, UCR: 500-hours
Fungus Fungus inert
Vibration 37g
Gunfire Virbration No disconintuity greater than 1 microseconds; no cracking, breaking or
loosening of parts, plug shall not disengage from receptacle.
Connectors meet electrical requirements after vibration test.
Shock 300 G, half-sine, 3ms, 3 axes
EMI-Shieleding Effectiveness 55 dB min from 100 MHz to 1000 MHz
Contact Type Crimp, solder or printed circuit
Number of Contacts 1 to 130
Contact Retention
CONTACT SIZE MIN. POUNDS MIN. NEWTONS
23 6 27
20 15 67
20HD 9 40
16 25 111
12 25 111
Contact Seperation Force
CONTACT SIZE MIN. OUNCES MIN. NEWTONS
23 0.5 0.14
20 0.7 0.19
20HD 0.7 0.19
16 2.0 0.56
12 3.0 0.83
Coupling Torque
SHELL SIZE INCH / POUNDS
5, 6, 7 8
8, 9 9
10 12
12, 13 16
14, 15 28
16, 17 24
21 32
Polarization Dual-Start ACME Thread coupling, 3 keyways with optional keyway
rotations, note insert remained fixed.
All dimensions in inches (millimeters in parenthesis)
TECHNICAL
SPECIFICATIONS
2M SERIES
LAYOUTS BY NUMBER OF CONTACTS
2M801
2M803
2M804
2M805
# OF CONTACTS & SIZE
DWV VOLTAGE (VAC)
6-1
6-1
6-1
8-1
1#16
1800
7-1
7-1
7-1
9-1
1#12
1800
8-2
8-2
8-2
10-2
2#16
1800
10-2
10-2
10-2
12-2
2#12
1800
13-2
12-2
12-2
15-2
2#12
1800
Front face of pin inserts shown. (Sockets mirror image)
CONTACTS 1 2
21212
1
2M801
2M803
2M804
2M805
# OF CONTACTS & SIZE
DWV VOLTAGE (VAC)
5-3
5-3
5-3
NA
3#23
500
6-23
6-23
6-23
8-23
3#20HD
750
13-3
12-3
12-3
15-3
3#12
1800
6-4
6-4
6-4
8-4
4#23
500
9-4
9-4
9-4
11-4
4#16
1800
CONTACTS 3 4
B
A
C
2
1
3
2
3
1
2
1
3
4
2
1
43
2M801
2M803
2M804
2M805
# OF CONTACTS & SIZE
DWV VOLTAGE (VAC)
7-25
7-25
7-25
9-25
5#20HD
750
10-5
10-5
10-5
12-5
5#16
1800
16-5
14-5
14-5
18-5
5#12
1800
6-6
6-6
6-6
8-6
6#23
500
8-200
8-200
8-200
10-200
4#23, 2#20
1000 (#20), 500 (#23)
CONTACTS 5 6
21
3
4
5
2
1
53
4
2
3
1
4
5
2
1
3
4
5
6
3
4
5
6
2M801
2M803
2M804
2M805
# OF CONTACTS & SIZE
DWV VOLTAGE (VAC)
9-200
9-200
9-200
11-200
4#23, 2#16
1800 (#16), 500 (#23)
10-201
10-201
10-201
12-201
4#23, 2#12
1800 (#12), 500 (#23)
6-7
6-7
6-7
8-7
7#23
500
13-7
12-7
12-7
15-7
7#16
1800
17-7
NA
NA
19-7
7#12
1800
CONTACTS 6 (CONT.) 7
21
43
5
6
21
65
3
42
1
7
3
4
5
6
12
3
4
5
6
7
4
2
5
6
7
3
1
2M801
2M803
2M804
2M805
# OF CONTACTS &
SIZE
DWV VOLTAGE (VAC)
8-28
8-28
8-28
10-28
8#20HD
750
13-200
12-200
12-200
15-200
6#23, 2#12
1800 (#12), 500 (#23)
7-10
7-10
7-10
9-10
10#23
500
9-201
9-201
9-201
11-201
8#23, 12#20
1000 (#700), 500 (#23)
9-210
9-210
9-210
11-210
10#20HD
750
10-202
10-202
10-202
12-202
8#23, 2#16
1800 (#16), 500 (#23)
CONTACTS 8 10
21
43
5
66
4
5
87
1
2
3
21
3
8
9
10
4
7
2
1
65
8
10
9
3
4
7
2
3
10
4
1
7
9
8
5
6
21
43
5
6
10 987
2M SERIES
LAYOUTS BY NUMBER OF CONTACTS
2M801
2M803
2M804
2M805
# OF CONTACTS & SIZE
DWV VOLTAGE (VAC)
16-12
14-12
14-12
18-12
12#16
1800
21-12
NA
NA
23-12
12#12
1800
13-201
12-201
12-201
15-201
10#23, 2#12
1800(#12), 500(#23)
8-13
8-13
8-13
10-13
13#23
500
10-200
10-200
10-200
12-200
12#23, 1#12
1800(#12), 500(#23)
Front face of pin inserts shown. (Sockets mirror image)
CONTACTS 12 13
2
3
6
4
7
8
9
12 10
1
11
5
1
2
53
6
10
11
12
9
6
4
5
8
911
12
10
7
1
23
21
6
3
45
8
9
10 12
11
7
13
2
1
6
5
3
4
8
9
10
11
12
7
2M801
2M803
2M804
2M805
# OF CONTACTS & SIZE
DWV VOLTAGE (VAC)
17-14
NA
NA
19-14
14#16
1800
9-19
9-19
9-19
11-19
19#23
500
13-220
12-220
12-220
15-220
20#20HD
750
21-22
NA
NA
23-22
22#16
1800
10-26
10-26
10-26
12-26
26#23
500
CONTACTS 14 19 20 22 26
1
2
3
10
13
14
12
9
5
6
2
1
34
8
19 18
13
17
12
16
7
23
14 15
16
17
18
19 20
4
5
6
7
8
9
10
11
12
13 1
1
9
14
19
22
18
13
4
10
524
9
1
2
16
21
24
26
25
23
18
15
11
1
63
2M801
2M803
2M804
2M805
# OF CONTACTS & SIZE
DWV VOLTAGE (VAC)
16-235
14-235
14-235
18-235
35#20HD
750
13-37
12-37
12-37
15-37
37#23
500
17-241
NA
NA
19-241
41#20HD
750
16-55
14-55
14-55
18-55
55#23
500
21-269
NA
NA
23-269
69#20HD
750
CONTACTS 35 37 41 55 69
1
10
25
15
35
18
30 20
545
9
15
22
28
33 37 34 29
23
16
10
1
1
5
25
10
15
30
20
35
36
37
38
39
23
4
6
7
8
9
11
12
13
14
16
17
18
19 21
22
23
24
26
27
28
29
31
32
33 34
40 41
2
3
9
16
24
31
39
46
52 55 54 53 47
40
32
25
17
10
1
4
1
234
6
7
8
9
5
10
11
12
13
14
16
17
18
19
15
20
21
22
23
24
26 27 28 29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45 46 47 48
49
50
51
52
53
54
55
56
57
58
59 60 61 62
63
64
65
66
67
68
69
25
2M801
2M803
2M804
2M805
# OF CONTACTS & SIZE
DWV VOLTAGE (VAC)
17-85
NA
15-85
19-85
85#23
500
21-130
NA
NA
23-130
130#23
500
CONTACTS 85 130
5
2029
82
85
81
74
66
57
47
38 28
19 11
75 67
5848
39
12
1
4
1
716
26
37
49
60
72
83
95
106
116
125
130
124
115
105
94
82
71
59
48
36
25 15
6
310
2M SERIES
2M801-007-16
Plug with Integral Backshell
Anti-Decoupling Spring
2M801-007-26
Self-Locking Plug with
Ratchet Mechanism
CREATE YOUR PART NUMBER 2M801 DUAL START ACME THREADS
2M801-009-01
In-Line with Integral
Backshell
2M801-009-07
Jam Nut with
Integral Backshell
2M801-010-01
In-Line with Rear Accessory
Threads
2M801-009-02
Square Flange with
Integral Backshell
2M801-010-02
Square Flange with
Rear Accessory Threads
2M801-007-16 NF 8-13 P A
SHELL STYLE PLATING SHELL SIZE - LAYOUT CONTACT TYPE KEYING
12356
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
Mates with
C = Aluminum/ Black Anodize
(Non-Conductive) (RoHS)
M = Aluminum/ Electroless Nickel (RoHS)
NF = Aluminum/ Cadmium with Olive Drab Chromate
MT = Aluminum/ Nickel-PTFE
(Durmalon) (RoHS)
Z1 = Stainless Steel/ Passivated
ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate
ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS)
STEP 2: SELECT CLASS
2M801-010-07
Jam Nut with
Rear Accessory Threads
2M801-008-16
Plug with Rear Accessory Thread
Anti-Decoupling Spring
2M801-008-26
Self-Locking Plug with
Ratchet Mechanism
311
2M SERIES
STEP 3: SELECT LAYOUT STEP 4: SELECT CONTACT
P = Pin S = Socket
LAYOUT # OF
CONTACTS 23 20 20HD 16 12
5-3 3 3
6-1 1 1
6-4 4 4
6-6 6 6
6-7 7 7
6-23 3 3
7-1 1 1
7-10 10 10
7-25 5 5
8-2 2 2
8-13 13 13
8-28 8 8
8-200 6 4 2
9-4 4 4
9-19 19 19
9-200 6 4 2
9-201 10 8 2
9-210 10 10
10-2 2 2
10-5 5 5
10-26 26 26
10-200 13 12 1
10-201 6 4 2
10-202 10 8 2
13-2 2 2
13-3 3 3
13-7 7 7
13-37 37 37
13-200 8 6 2
13-201 12 10 2
13-220 20 20
16-5 5 5
16-12 12 12
16-55 55 55
16-235 35 35
17-7 7 7
17-14 14 14
17-85 85 85
17-241 41 41
21-12 12 12
21-22 22 22
21-130 130 130
21-269 69 69
CONTACT SIZE
STEP 5: SELECT KEYING
A KEYWAY
DEGREE
B KEYWAY
DEGREE
A 150 210
B 75 210
C 95 230
D 140 275
E 75 275
F 95 210
B°
A°
Receptacle View
A°B°
Plug View
316
2M SERIES
2M803-001-06
Plug with Integral Backshell
CREATE YOUR PART NUMBER 2M803 BAYONET
2M803-003-01
In-Line with Integral
Backshell
2M803-003-07
Jam Nut with
Integral Backshell
2M803-004-01
In-Line with Rear Accessory
Threads
2M803-003-02
2-Hole Flange with
Integral Backshell
2M803-004-02
2-Hole Flange with
Rear Accessory Threads
2M803-001-06 NF 8-13 P N
SHELL STYLE PLATING SHELL SIZE - LAYOUT CONTACT TYPE KEYING
12356
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
Mates with
C = Aluminum/ Black Anodize
(Non-Conductive) (RoHS)
M = Aluminum/ Electroless Nickel (RoHS)
NF = Aluminum/ Cadmium with Olive Drab Chromate
MT = Aluminum/ Nickel-PTFE
(Durmalon) (RoHS)
Z1 = Stainless Steel/ Passivated
ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate
ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS)
STEP 2: SELECT CLASS
2M803-004-07
Jam Nut with
Rear Accessory Threads
2M803-002-06
Plug with Rear Accessory Thread
317
2M SERIES
STEP 3: SELECT LAYOUT STEP 4: SELECT CONTACT
P = Pin S = Socket
LAYOUT # OF
CONTACTS
CONTACT SIZE
23 20 20HD 16 12
5-3 3 3
6-1 1 1
6-4 4 4
6-6 6 6
6-7 7 7
6-23 3 3
7-1 1 1
7-10 10 10
7-25 5 5
8-2 2 2
8-13 13 13
8-28 8 8
8-200 6 4 2
9-4 4 4
9-19 19 19
9-200 6 4 2
9-201 10 8 2
9-210 10 10
10-2 2 2
10-5 5 5
10-26 26 26
10-200 13 12 1
10-201 6 4 2
10-202 10 8 2
12-2 2 2
12-3 3 3
12-7 7 7
12-37 37 37
12-200 8 6 2
12-201 12 10 2
12-220 20 20
14-5 5 5
14-12 12 12
14-55 55 55
14-235 35 35
STEP 5: SELECT KEYING
B°
A°
Receptacle View
A°B°
Plug View
A KEYWAY
DEGREE
B KEYWAY
DEGREE
N 150 210
X 75 210
Y 95 230
Z 140 275
322
2M SERIES
2M804-001-06
Plug with Integral Backshell
CREATE YOUR PART NUMBER 2M804 PUSH-PULL QUICK DISCONNECT
2M804-003-00
Front Mount Jam Nut with
Integral Backshell
2M804-003-07
Rear Mount Jam Nut with
Integral Backshell
2M804-004-00
Front Mount Jam Nut with
Rear Accessory Threads
2M804-003-01
In-Line with
Integral Backshell
2M804-004-01
In-Line with
Rear Accessory Threads
2M804-001-06 NF 8-13 P A
SHELL STYLE PLATING SHELL SIZE - LAYOUT CONTACT TYPE KEYING
12356
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
Mates with
C = Aluminum/ Black Anodize
(Non-Conductive) (RoHS)
M = Aluminum/ Electroless Nickel (RoHS)
NF = Aluminum/ Cadmium with Olive Drab Chromate
MT = Aluminum/ Nickel-PTFE
(Durmalon) (RoHS)
Z1 = Stainless Steel/ Passivated
ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate
ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS)
STEP 2: SELECT CLASS
2M804-004-07
Rear Mount Jam Nut with
Rear Accessory Threads
2M804-002-06
Plug with Rear Accessory Thread
323
2M SERIES
STEP 3: SELECT LAYOUT STEP 4: SELECT CONTACT
P = Pin S = Socket
LAYOUT # OF
CONTACTS
CONTACT SIZE
23 20 20HD 16 12
5-3 3 3
6-1 1 1
6-4 4 4
6-6 6 6
6-7 7 7
6-23 3 3
7-1 1 1
7-10 10 10
7-25 5 5
8-2 2 2
8-13 13 13
8-28 8 8
8-200 6 4 2
9-4 4 4
9-19 19 19
9-200 6 4 2
9-201 10 8 2
9-210 10 10
10-2 2 2
10-5 5 5
10-26 26 26
10-200 13 12 1
10-201 6 4 2
10-202 10 8 2
12-2 2 2
12-3 3 3
12-7 7 7
12-37 37 37
12-200 8 6 2
12-201 12 10 2
12-220 20 20
14-5 5 5
14-12 12 12
14-55 55 55
14-235 35 35
STEP 5: SELECT KEYING
B°
A°
Receptacle View
A°B°
Plug View
A KEYWAY
DEGREE
B KEYWAY
DEGREE
OMIT FOR
NORMAL SINGLE MASTER KEYWAY
A 150 210
B 75 210
C 95 230
D 140 275
328
2M SERIES
2M805-001-16
Plug with Integral Backshell
Anti-Decoupling Spring
CREATE YOUR PART NUMBER 2M805 TRI-START THREADED COUPLING
2M805-003-01
In-Line with
Integral Backshell
2M805-003-07
Jam Nut with
Integral Backshell
2M805-004-01
In-Line with
Rear Accessory Threads
2M805-003-02
Square Flange with
Integral Backshell
2M805-004-02
Square Flange with
Rear Accessory Threads
2M805-001-16 NF 8-23 P A
SHELL STYLE PLATING SHELL SIZE - LAYOUT CONTACT TYPE KEYING
12356
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
Mates with
C = Aluminum/ Black Anodize
(Non-Conductive) (RoHS)
M = Aluminum/ Electroless Nickel (RoHS)
NF = Aluminum/ Cadmium with Olive Drab Chromate
MT = Aluminum/ Nickel-PTFE
(Durmalon) (RoHS)
Z1 = Stainless Steel/ Passivated
ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate
ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS)
STEP 2: SELECT CLASS
2M805-004-07
Jam Nut with
Rear Accessory Threads
2M805-002-16
Plug with Rear Accessory Thread
Anti-Decoupling Spring
329
2M SERIES
STEP 3: SELECT LAYOUT STEP 4: SELECT CONTACT
P = Pin S = Socket
LAYOUT # OF
CONTACTS
CONTACT SIZE
23 20 20HD 16 12
8-1 1 1
8-4 4 4
8-6 6 6
8-7 7 7
8-23 3 3
9-1 1 1
9-10 10 10
9-25 5 5
10-2 2 2
10-13 13 13
10-28 8 8
10-200 6 4 2
11-4 4 4
11-19 19 19
11-200 6 4 2
11-201 10 8 2
11-210 10 10
12-2 2 2
12-5 5 5
12-26 26 26
12-200 13 12 1
12-201 6 4 2
12-202 10 8 2
15-2 2 2
15-3 3 3
15-7 7 7
15-37 37 37
15-200 8 6 2
15-201 12 10 2
15-220 20 20
18-5 5 5
18-12 12 12
18-55 55 55
18-235 35 35
19-7 7 7
19-14 14 14
19-85 85 85
19-241 41 41
23-12 12 12
23-22 22 22
23-130 130 130
23-269 69 69
STEP 5: SELECT KEYING
B°
A°
Receptacle View
A°B°
Plug View
A KEYWAY
DEGREE
B KEYWAY
DEGREE
A 150 210
B 75 210
C 95 230
D 140 275
2M SERIES
CONTACT TOOLS
PINS
SOCKETS
CONTACT
SIZE
AWG
WIRE SIZE
AWG PIN CONTACT
COLOR BANDS WIRE
STRIP
LENGTH
WIRE
SEALING
RANGE WIRE HOLE
FILLER
HAND-CRIMP
TOOL
POSITIONER
(LOCATOR)
PLASTIC
INSERTION/
EXTRACTION
TOOL
METAL
INSERTION
TOOL
METAL
EXTRACTION
TOOL
1 2 3 MIN. MAX.
23
22,24,26,& 28 2M809-001 N/A N/A N/A 0.15
(3.81)
0.024
(.609)
0.052
(1.32) 2M809-155
(Black) M22520/2-01
K1461-1
2M809-088 DAK225-22 DRK225-22
26,28, & 30 2M809-042 Blue N/A N/A 0.15
(3.81)
0.024
(.609)
0.052
(1.32) 2M809-057
20HD 20,22, & 24 2M809-204 N/A N/A N/A 0.15
(3.81)
0.040
(1.02)
0.083
(2.11)
MS27488-20-2
(Red) M22520/2-01 2M809-206 2M809-203 N/A N/A
20 20,22, & 24 M39029/58-363 Orange Blue Orange .188
(4.77)
0.040
(1.02)
0.083
(2.11)
MS27488-20-2
(Red) M22520/1-01 M22520/1-04 M81969/14-10 11-008674-020 11-008675-020
16 16,18, & 20 M39029/58-364 Orange Blue Yellow .188
(4.77)
0.065
(1.65)
0.109
(2.77)
MS27488-16-2
(Green) M22520/1-01 M22520/1-04 M81969/14-03 11-008674-016 11-008675-016
12 12 & 14 M39029/58-365 Orange Blue Green .188
(4.77)
0.097
(2.46)
0.142
(.361)
MS27488-12-2
(Orange) M22520/1-01 M22520/1-04 M81969/14-04 11-008674-012 11-008675-012
CONTACT
SIZE
AWG
WIRE SIZE
AWG PIN CONTACT
COLOR BANDS WIRE
STRIP
LENGTH
WIRE
SEALING
RANGE WIRE HOLE
FILLER
HAND-CRIMP
TOOL
POSITIONER
(LOCATOR)
PLASTIC
INSERTION/
EXTRACTION
TOOL
METAL
INSERTION
TOOL
METAL
EXTRACTION
TOOL
1 2 3 MIN. MAX.
23
22,24,26,& 28 2M809-002 N/A N/A N/A 0.15
(3.81)
0.024
(.609)
0.052
(1.32) 2M809-155
(Black) M22520/2-01
K1461-1
2M809-088 DAK225-22 DRK225-22
26,28, & 30 2M809-043 Blue N/A N/A 0.15
(3.81)
0.024
(.609)
0.052
(1.32) 2M809-057
20HD 20,22, & 24 2M809-205 N/A N/A N/A 0.15
(3.81)
0.040
(1.02)
0.083
(2.11)
MS27488-20-2
(Red) M22520/2-01 2M809-206 2M809-203 N/A N/A
20 20,22, & 24 M39029/57-357 Orange Green Violet .188
(4.77)
0.040
(1.02)
0.083
(2.11)
MS27488-20-2
(Red) M22520/1-01 M22520/1-04 M81969/14-10 11-008674-020 11-008675-020
16 16,18, & 20 M39029/57-358 Orange Green Gray .188
(4.77)
0.065
(1.65)
0.109
(2.77)
MS27488-16-2
(Green) M22520/1-01 M22520/1-04 M81969/14-03 11-008674-016 11-008675-016
12 12 & 14 M39029/57-359 Orange Green White .188
(4.77)
0.097
(2.46)
0.142
(.361)
MS27488-12-2
(Orange) M22520/1-01 M22520/1-04 M81969/14-04 11-008674-012 11-008675-012
Insert head
first
Insert head
first
All dimensions in inches
2M SERIES
2M801 DIMENSIONS
PLUG
All dimensions in inches (millimeters in blue)
SHELL SIZE
STYLE 16 STYLE 26
B THREAD C DIA. D THREAD UNEF-2A
A DIA. A DIA.
IN. MM. IN. MM. IN. MM.
5 0.540 13.72 0.64 16.256 .3125-.05P-.1L-2B 0.245 6.223 .250 - 32
6 0.600 15.24 0.7 17.78 .3750-.05P-.1L-2B 0.29 7.366 .3125 - 32
7 0.680 17.27 0.78 19.812 .4375-.05P-.1L-2B 0.39 9.906 .4375 - 28
8 0.750 19.05 0.85 21.59 .5000-.05P-.1L-2B 0.445 11.303 .5000 - 28
9 0.810 20.57 0.91 23.114 .5625-.05P-.1L-2B 0.5 12.7 .5625 - 24
10 0.880 22.35 0.98 24.892 .6250-.05P-.1L-2B 0.56 14.224 .6250 - 24
13 1.050 26.67 1.15 29.21 .8125-.1P-.2L-2B 0.65 16.51 .6875 - 24
16 1.240 31.50 1.34 34.036 1.000-.1P-.2L-2B 0.805 20.447 .9375 - 20
17 1.300 33.02 1.4 35.56 1.0625-.1P-.2L-2B 0.85 21.59 .9375 - 20
21 1.550 39.37 1.65 41.91 1.3125-.1P-.2L-2B 1.11 28.194 1.1875 - 18
JAM NUT RECEPTACLE
SHELL
SIZE
A DIA. B FLAT C FLAT D THREAD E THREAD F DIA. G THREAD
IN. MM. IN. MM. IN. MM.
5 0.575 14.61 0.350 8.89 0.545 .3125-.05P-.1L-2A .3125-.05P-.1L-2A 0.245 6.22 .2500-32 UN-2A
6 0.635 16.13 0.410 10.41 0.595 .3750-.05P-.1L-2A .3750-.05P-.1L-2A 0.290 7.37 .3125-32 UN-2A
7 0.755 19.18 0.536 13.61 0.723 .4375-.05P-.1L-2A .4375-.05P-.1L-2A 0.390 9.91 .4375-28 UN-2A
8 0.755 19.18 0.536 13.61 0.723 .5000-.05P-.1L-2A .5000-.05P-.1L-2A 0.445 11.30 .5000-28 UN-2A
9 0.830 21.08 0.596 15.14 0.790 .5625-.05P-.1L-2A .5625-.05P-.1L-2A 0.500 12.70 .5625-24 UN-2A
10 0.890 22.61 0.658 16.71 0.855 .6250-.05P-.1L-2A .6250-.05P-.1L-2A 0.560 14.22 .6250-24 UN-2A
13 1.078 27.38 0.845 21.46 1.044 .8125-.1P-.2L-2A .8125-.1P-.2L-2A 0.650 16.51 .6875-24 UN-2A
16 1.264 32.11 1.022 25.96 1.230 1.0000-.1P-.2L-2A 1.0000-.1P-.2L-2A 0.805 20.45 .9375-20 UN-2A
17 1.325 33.66 1.096 27.84 1.290 1.0625-.1P-.2L-2A 1.0625-.1P-.2L-2A 0.850 21.59 .9375-20 UN-2A
21 1.625 41.28 1.345 34.16 1.577 1.3125-.1P-.2L-2A 1.3125-.1P-.2L-2A 1.110 28.19 1.1875-18 UN-2A
JAM NUT PANEL CUTOUT
SHELL SIZE A FLAT B DIA.
IN +/-.002 MM +/- 0.05 IN +/-.002 MM +/- 0.05
5 0.356 9.04 0.385 9.78
6 0.416 10.57 0.447 11.35
7 0.542 13.77 0.572 14.53
8 0.542 13.77 0.572 14.53
9 0.602 15.29 0.635 16.13
10 0.666 16.62 0.697 17.7
13 0.851 21.62 0.885 22.48
16 1.028 26.11 1.075 27.31
17 1.102 27.99 1.135 28.83
21 1.354 34.39 1.385 35.18
1.000 (25.4)
MAX
B THREAD
C DIA
STRAIGHT FLUTES
B THREAD
D THREAD
.960 (24.4)
MAX.
2 SAFETY WIRE
HOLES AT 180°
SHIELD
TERMINATION
A DIA
MASTER
KEY
B FLAT
C FLAT
MASTER KEYWAY
A DIA. D THREAD
RED BAND INDICATES FULL MATE
E THREAD
.060 (1.5)
1.060 (26.9)
MAX
.100 (2.54) MAX
PANEL THICKNESS
430 (10.9) MAX
F DIA.
G THREAD
B DIA.
A FLAT
B DIA.
A FLAT
CUTOUT DIMENSIONS
2M SERIES
2M801 DIMENSIONS
All dimensions in inches (millimeters in blue)
SQUARE FLANGED RECEPTACLE
SHELL
SIZE
AB BSC C DIA. D DIA.
E THREAD
F DIA. G THREAD
UN-2A
IN. MM. IN. MM. IN. MM. IN. ±
.003
MM. ±
.08 IN. MM.
5 0.530 13.46 0.363 9.22 0.680 17.27 0.093 2.36 .3125-.05P-.1L-2A 0.245 6.22 .2500-32
6 0.590 14.99 0.423 10.74 0.750 19.05 0.093 2.36 .3750-.05P-.1L-2A 0.290 7.37 .3125-32
7 0.650 16.51 0.483 12.27 0.850 21.59 0.093 2.36 .4375-.05P-1L-2A 0.390 9.91 .4375-28
8 0.712 18.08 0.545 13.84 0.938 23.83 0.093 2.36 .5000-.05P-1L-2A 0.445 11.30 .5000-28
9 0.850 21.59 0.607 15.42 1.125 28.58 0.128 3.25 .5625-.05P-.1L-2A 0.500 12.70 .5625-24
10 0.890 22.61 0.670 17.02 1.188 30.18 0.128 3.25 .6250-.05P-1L-2A 0.560 14.22 .6250-24
13 1.030 26.16 0.812 20.62 1.375 34.93 0.128 3.25 .8125-.1P-.2L-2A 0.650 16.51 .6875-24
16 1.219 30.96 0.981 24.92 1.625 41.28 0.128 3.25 1.0000-.1P-.2L-2A 0.805 20.45 .9375-20
17 1.280 32.51 1.060 26.92 1.700 43.18 0.128 3.25 1.0625-.1P-.2L-2A 0.850 21.59 .9375-20
21 1.430 36.32 1.205 30.61 1.938 49.23 0.128 3.25 1.3125-.1P-.2L-2A 1.110 28.19 1.1875-18
FLANGE MOUNT PANEL CUTOUT
SHELL
SIZE
A DIA. B DIA. C DIA.
IN. MM. IN. MM. IN. MM.
5 0.330 8.38 0.363 9.22 0.093 2.36
6 0.390 9.91 0.423 10.74 0.093 2.36
7 0.450 11.43 0.483 12.27 0.093 2.36
8 0.510 12.95 0.545 13.84 0.093 2.36
9 0.575 14.61 0.607 15.42 0.128 3.25
10 0.640 16.26 0.670 17.02 0.128 3.25
13 0.825 20.96 0.812 20.65 0.128 3.25
16 1.015 25.78 0.981 24.92 0.128 3.25
17 1.075 27.31 1.060 26.92 0.128 3.25
21 1.325 33.66 1.205 30.61 0.128 3.25
IN-LINE RECEPTACLE
SHELL
SIZE
A DIA. B FLAT E THREAD D DIA. G THREAD UNEF-2A
IN. MM. IN. MM. IN. MM.
5 0.355 9.02 0.325 8.13 .3125-.05P-.1L-2A 0.245 6.22 .2500-32
6 0.415 10.54 0.385 9.78 .3750-.05P-.1L-2A 0.29 7.37 .3125-32
7 0.48 12.19 0.445 11.3 .4375-.05P-.1L-2A 0.39 9.91 .4375-28
8 0.54 13.72 0.51 12.95 .5000-.05P-.1L-2A 0.445 11.3 .5000-28
9 0.605 15.37 0.575 14.61 .5625-.05P-.1L-2A 0.5 12.7 .5625-24
10 0.665 16.89 0.635 16.13 .6250-.05P-.1L-2A 0.56 14.22 .6250-24
13 0.855 21.72 0.825 20.96 .8125-.1P-.2L-2A 0.65 16.51 .6875-24
16 1.04 26.42 1.01 25.65 1.0000-.1P-.2L-2A 0.805 20.44 .9375-20
17 1.11 28.19 1.07 27.18 1.0625-.1P-.2L-2A 0.85 21.59 .9375-20
21 1.405 35.69 1.385 35.18 1.3125-.1P-2L-2A 1.11 28.19 1.1875-18
B BSC
MASTER KEYWAY
A SQ
B BSC
C DIA.
4X D
DIA.
THRU
.900 (22.9) MAX
.430
(10.9) MAX
.060 (1.5)
F DIA.
RED BAND INDICATES FULL MATE
E THREAD G THREAD
C DIA.± .003
(0.08)
A DIA.
C DIA.
± .003
(
0.08)
B BSC
A DIA.
B BSC
MASTER KEYWAY
A SQ
B BSC
C DIA.
4X D
DIA.
THRU
.900 (22.9) MAX
.430
(10.9) MAX
.060 (1.5)
F DIA.
RED BAND INDICATES FULL MATE
E THREAD G THREAD
C DIA.± .003
(0.08)
A DIA.
318
2M SERIES
2M803 DIMENSIONS BAYONET COUPLING
PLUG
All dimensions in inches (millimeters in blue)
SHELL SIZE A THREAD B DIA. MAX. C DIA.
IN. MM. IN. MM.
5.2500-32 UNEF-2A 0.470 11.94 0.210 5.33
6.3125-32 UNEF-2A 0.535 13.59 0.280 7.11
7.4375-28 UNEF-2A 0.615 15.62 0.390 9.91
8.5000-28 UNEF-2A 0.670 17.02 0.455 11.56
9.5625-24 UNEF-2A 0.740 18.80 0.510 12.95
10 .6250-24 UNEF-2A 0.805 20.45 0.570 14.48
12 .6875-24 UNEF-2A 0.890 27.60 0.650 16.51
14 .9375-20 UNEF-2A 1.095 27.81 0.805 20.45
IN-LINE
SHELL SIZE A MAX. B DIA. C THREAD D DIA.
IN. MM. IN. MM. IN. MM.
5 0.380 9.65 0.300 7.62 .2500-32 UNEF-2A 0.230 5.84
6 0.465 11.81 0.362 9.19 .3125-32 UNEF-2A 0.286 7.26
7 0.500 12.70 0.436 11.07 .4375-28 UNEF-2A 0.390 9.91
8 0.570 14.48 0.508 12.90 .5000-28 UNEF-2A 0.440 11.18
9 0.652 16.56 0.561 14.25 .5625-24 UNEF-2A 0.500 12.70
10 0.715 18.15 0.635 16.13 .6250-24 UNEF-2A 0.562 14.27
12 0.805 20.45 0.714 18.14 .6875-24 UNEF-2A 0.650 16.51
14 0.915 23.24 0.865 21.97 .9375-20 UNEF-2A 0.805 20.45
.930 (23.6)
MAX
.930 (23.6)
MAX
B DIA.
MAX
C DIA.
A THREAD
STRAIGHT FLUTES
B DIA. D DIA.
.910 (23.11) MAX
B DIA.
.910 (23.11) MAX
C THREAD
MASTER
KEYWAY
A DIA.
319
2M SERIES
2M803 DIMENSIONS BAYONET COUPLING
All dimensions in inches (millimeters in blue)
FLANGE MOUNT RECEPTACLE
SHELL
SIZE
A MAX. B BSC. C REF. D DIA. E THREAD F DIA.
IN. MM. IN. MM. IN. MM. IN. MM. IN. MM.
5 0.703 17.86 0.513 13.03 0.460 11.68 0.300 7.62 .2500-32 UNEF-2A 0.230 5.84
6 0.788 20.02 0.598 15.19 0.522 13.26 0.362 9.19 .3125-32 UNEF-2A 0.286 7.26
7 0.890 22.61 0.708 17.98 0.590 14.99 0.436 11.07 .4375-28 UNEF-2A 0.390 9.91
8 1.154 29.31 0.964 24.49 0.668 16.97 0.500 12.70 .5000-28 UNEF-2A 0.440 11.18
9 1.207 30.66 1.017 25.83 0.721 18.31 0.561 14.25 .5625-24 UNEF-2A 0.500 12.70
10 1.291 32.79 1.101 27.97 0.795 20.19 0.635 16.13 .6250-24 UNEF-2A 0.562 14.27
12 1.394 35.41 1.204 30.58 0.874 22.20 0.714 18.14 .6875-24 UNEF-2A 0.650 16.51
14 1.545 39.24 1.280 32.51 1.050 26.67 0.865 21.97 .9375-20 UNEF-2A 0.805 20.45
FLANGE MOUNT PANEL CUTOUTS
SHELL SIZE A BSC. B DIA.
IN. MM. IN. MM.
5 0.513 13.03 0.365 9.25
6 0.598 15.19 0.430 10.92
7 0.708 17.98 0.520 13.21
8 0.964 17.98 0.592 15.04
9 1.017 25.83 0.645 16.38
10 1.101 27.97 0.726 18.44
12 1.204 30.58 0.832 21.13
14 1.280 32.51 0.945 24.00
JAM NUT RECEPTACLES
SHELL
SIZE
A DIA. B FLAT C FLAT D DIA. E THREAD F THREAD G DIA.
IN. MM. IN. MM. IN. MM. IN. MM. IN. MM.
5 0.575 14.61 0.545 13.84 0.350 8.89 0.300 7.62 .3750-32 UNEF-2A .2500-32 UNEF-2A 0.230 5.84
6 0.635 16.13 0.595 15.11 0.410 10.41 0.362 9.19 .4375-28 UNEF-2A .3125-32 UNEF-2A 0.286 7.26
7 0.755 19.18 0.723 18.36 0.536 13.61 0.436 11.07 .5625-32 UN-2A .4375-28 UNEF-2A 0.390 9.91
8 0.830 21.08 0.790 20.11 0.593 15.10 0.500 12.70 .6250-28 UN-2A .5000-28 UNEF-2A 0.440 11.18
9 0.830 21.08 0.790 20.07 0.596 15.14 0.561 14.25 .6250-28 UN-2A .5625-24 UNEF-2A 0.500 12.70
10 0.955 24.26 0.925 23.51 0.721 18.31 0.635 16.13 .7500-28 UN-2A .6250-24 UNEF-2A 0.562 14.27
12 1.078 27.38 1.044 26.52 0.845 21.46 0.714 18.14 .8750-28 UN-2A .6875-24 UNEF-2A 0.650 16.51
14 1.264 32.11 1.230 31.24 1.022 25.96 0.865 21.97 1.0625-20 UN-2A .9375-20 UNEF-2A 0.805 20.45
A BSC
B DIA
2X DIA .122 (3.1)
F DIA
D DIA
.880 (22.35) MAX
.485 (12.32)
.425 (10.80)
E THREAD
A MAX
B BSC
C REF
45°
MASTER KEYWAY
.110/.103
(2.79/2.62)
2 PLCS
D DIA
.850 (21.59) MAX
.485 (12.32)
.425 (10.80)
JAM NUT PANEL CUTOUTS
SHELL SIZE A FLAT B DIA.
IN. MM. IN. MM.
5 0.355 9.02 0.382 9.70
6 0.415 10.54 0.445 11.30
7 0.541 13.74 0.572 14.53
8 .603/.599 15.32/15.21 0.635 16.13
9 0.601 15.27 0.643 16.33
10 .731/.727 18.57/18.47 0.76 18.29
12 0.850 21.59 0.885 22.48
14 1.031 23.19 1.072 27.23
B
G DIA.
.100 (2.54) MAX
PANEL THICKNESS
D DIA.
C
FLAT
B
FLATS TYP
1.030 (26.16)
MAX
.580 (14.73)
F THREAD
E THREAD E THREAD
MASTER
KEYWAY
A DIA.
.100 (2.54) MAX
PANEL THICKNESS
D DIA.
.580 (14.73)
1.060 (26.92)
MAX
B DIA.
A FLAT
A BSC
B DIA
2X DIA .122 (3.1)
F DIA
D DIA
.880 (22.35) MAX
.485 (12.32)
.425 (10.80)
E THREAD
A MAX
B BSC
C REF
45°
MASTER KEYWAY
.110/.103
(2.79/2.62)
2 PLCS
D DIA
.850 (21.59) MAX
.485 (12.32)
.425 (10.80)
A BSC
B DIA
2X DIA .122 (3.1)
F DIA
D DIA
.880 (22.35) MAX
.485 (12.32)
.425 (10.80)
E THREAD
A MAX
B BSC
C REF
45°
MASTER KEYWAY
.110/.103
(2.79/2.62)
2 PLCS
D DIA
.850 (21.59) MAX
.485 (12.32)
.425 (10.80)
324
2M SERIES
2M804 DIMENSIONS PUSH-PULL QUICK DISCONNECT
PLUG
2M804-001-06 2M804-002-06
All dimensions in inches (millimeters in blue)
SHELL
SIZE
A DIA. B DIA. C DIA. D DIA. E THREAD
IN. MM. IN. MM. IN. MM. IN. MM.
5 0.420 10.67 0.246 6.25 0.219 5.56 0.260 6.60 .2500-32 UNEF-2A
6 0.495 12.57 0.286 7.26 0.275 6.99 0.325 8.26 .3125-32 UNEF-2A
7 0.562 14.28 0.390 9.91 0.351 8.92 0.390 9.90 .4375-28 UNEF-2A
8 0.605 15.37 0.442 11.23 0.398 10.11 0.440 11.18 .5000-28 UNEF-2A
9 0.670 17.02 0.500 12.70 0.450 11.43 0.495 12.57 .5625-24 UNEF-2A
10 0.745 18.92 0.564 14.33 0.529 13.44 0.563 14.30 .6250-24 UNEF-2A
12 0.852 21.64 0.650 16.51 0.646 16.41 0.685 17.40 .6875-24 UNEF-2A
14 0.985 25.02 0.805 20.45 0.761 19.33 0.810 20.57 .9375-20 UNEF-2A
B DIA.
.990 (25.15)
.561
(14.25)
.060 (1.52)
D DIA. C DIA. D DIA. C DIA.
.950 (24.13) MAX
.561(14.25)
.060 (1.52)
E THREAD
A DIA.
KEY
IN-LINE RECEPTACLE
2M804-004-01 2M804-003-01
SHELL SIZE A DIA. B THREAD C DIA.
IN. MM. IN. MM.
5 0.450 11.43 .2500-32 UNEF-2A 0.246 6.25
6 0.520 13.21 .3125-32 UNEF-2A 0.286 7.26
7 0.580 14.73 .4375-28 UNEF-2A 0.390 9.91
8 0.603 15.32 .5000-28 UNEF-2A 0.442 11.23
9 0.695 17.65 .5625-24 UNEF-2A 0.500 12.70
10 0.735 18.67 .6250-24 UNEF-2A 0.564 14.33
12 0.880 22.35 .6875-24 UNEF-2A 0.650 16.51
14 1.010 25.65 .9375-20 UNEF-2A 0.805 20.45
A DIA.
.790 (20.1)
B THREAD
2X .18 (4.6)
1.160 (29.5) 1.160 (29.5)
C DIA.
MASTER
KEYWAY
RED STRIPE
.000/.120*
(0.00/3.05)
.000/.120*
(0.00/3.05)
325
2M SERIES
2M804 DIMENSIONS PUSH-PULL QUICK DISCONNECT
REAR MOUNT JAM NUT
2M804-004-07
2M804-003-07
All dimensions in inches (millimeters in blue)
REAR MOUNT JAM NUT PANEL CUTOUT
SHELL SIZE A FLAT B DIA.
IN. ±.002 MM. ± 0.05 IN. ±.005 MM. ± 0.13
5 0.423 10.74 0.448 11.38
6 0.475 12.07 0.510 12.95
7 0.602 15.29 0.635 16.13
8 0.602 15.29 0.635 16.13
9 0.663 16.84 0.698 17.73
10 0.729 18.82 0.760 19.30
12 0.851 21.62 0.885 22.48
14 0.976 24.79 1.010 25.65
SHELL
SIZE
A DIA. B DIA. C FLAT D THREAD E THREAD F DIA. G DIA.
IN. MM. IN. MM. IN. MM. IN. MM. IN. MM.
50.775 19.69 0.562 14.27 0.415 10.54 .4375-32 UN-2A .2500-32 UNEF-2A 0.450 11.43 0.235 5.97
60.830 21.08 0.625 15.87 0.467 14.40 .5000-32 UN-2A .3125-32 UNEF-2A 0.520 13.21 0.286 7.26
70.910 23.11 0.750 19.05 0.594 15.09 .6250-28 UN-2A .4375-28 UNEF-2A 0.580 14.73 0.390 9.91
80.955 24.26 0.750 19.05 0.594 15.09 .6250-28 UN-2A .5000-28 UNEF-2A 0.603 15.32 0.442 11.23
91.000 25.40 0.812 20.62 0.655 16.64 .6875-28 UN-2A .5625-24 UNEF-2A 0.695 17.65 0.500 12.70
10 1.085 27.48 0.875 22.22 0.721 18.31 .7500-28 UN-2A .6250-24 UNEF-2A 0.735 18.67 0.564 14.33
12 1.180 29.97 1.000 25.40 0.843 21.41 .8750-28 UN-2A .6875-24 UNEF-2A 0.880 22.35 0.650 16.51
14 1.370 34.80 1.125 28.57 0.968 24.59 1.0000-28 UN-2A .9375-20 UNEF-2A 1.010 25.65 0.805 20.45
.125 (3.2) MAX
F DIA.
.198 (5.0)
D THREAD
JAM NUT
E THREAD
PANEL THICKNESS
1.095 (27.8) MAX
O-RING
SPRING
C
FLAT
B DIA.
A DIA.
MASTER
KEYWAY
RED STRIPE
.000/.120*
(0.00/3.05)
G DIA.
1.170 (29.7) MAX
O-RING
SPRING .000/.120*
(0.00/3.05)
B DIA.
A FLAT
FRONT MOUNT JAM NUT
2M804-004-00
2M804-003-00
SHELL
SIZE
A DIA. B THREAD C THREAD D DIA. E DIA. F FLAT.
IN. MM. IN. MM. IN. MM. IN. MM.
5 0.830 21.08 .5000-32 UN-2A .2500-32 UNEF-2A 0.246 6.25 0.625 15.87 0.470 11.94
6 0.885 22.48 .5625-32 UN-2A .3125-32 UNEF-2A 0.286 7.26 0.688 17.47 0.530 13.46
7 0.955 25.27 .6875-28 UN-2A .4375-28 UNEF-2A 0.390 9.91 0.812 20.62 0.663 16.84
8 0.955 25.27 .6875-28 UN-2A .5000-28 UNEF-2A 0.442 11.23 0.812 20.62 0.663 16.84
9 1.075 27.31 .7500-28 UN-2A .5625-24 UNEF-2A 0.500 12.70 0.875 22.22 0.720 18.29
10 1.140 28.95 .8125-28 UN-2A .6250-24 UNEF-2A 0.564 14.33 0.938 23.82 0.780 19.81
12 1.340 34.04 1.0000-28 UN-2A .6875-24 UNEF-2A 0.650 16.51 1.125 28.57 0.970 24.64
14 1.390 35.31 1.0625-20 UN-2A .9375-20 UNEF-2A 0.805 20.45 1.188 30.18 1.020 25.91
FRONT MOUNT JAM NUT PANEL CUTOUT
SHELL SIZE A FLAT B DIA.
IN. ±.002 MM. ± 0.05 IN. ±.005 MM. ± 0.13
5 0.477 12.12 0.510 12.95
6 0.537 13.64 0.573 14.55
7 0.670 17.02 0.698 17.73
8 0.670 17.02 0.698 17.73
9 0.727 18.47 0.760 19.30
10 0.787 20.19 0.823 20.90
12 0.977 24.82 1.010 25.65
14 1.027 26.09 1.073 27.25
B DIA.
A FLAT
O-RING
2 PLCS
MASTER
KEYWAY
A DIA.
C THREAD
.000/.120*
(0.00/3.05)
B THREAD
.500 (12.7) MAX
PANEL THICKNESS
.472
(12.0)
F
FLAT
E DIA.
1.150 (29.2)
MAX
RED
STRIPE
D DIA.
1.170 (29.7)
.000/.120*
(0.00/3.05)
330
2M SERIES
2M805 DIMENSIONS
PLUG
2M805-001 2M805-002
All dimensions in inches (millimeters in blue)
SHELL SIZE A THREADS B DIA. C DIA. D THREADS
ACCESSORY
IN. MM. IN. MM.
8 .5000.1P-.3L-TS-2B 0.317 8.05 0.691 17.55 .3750-32 UNEF-2A
9 .5625.1P-.3L-TS-2B 0.397 10.08 0.787 19.99 .4375-28 UNEF-2A
10 .6250.1P-.3L-TS-2B 0.473 12.01 0.826 20.98 .5000-28 UNEF-2A
11 .6875.1P-.3L-TS-2B 0.519 13.18 0.916 23.27 .5625-24 UNEF-2A
12 .7500.1P-.3L-TS-2B 0.585 14.86 0.982 24.94 .6250-24 UNEF-2A
15 .9375.1P-.3L-TS-2B 0.687 17.45 1.097 27.86 .7500-20 UNEF-2A
18 1.1250.1P-.3L-TS-2B 0.884 22.45 1.29 32.77 .9375-20 UNEF-2A
19 1.1875.1P-.3L-TS-2B 0.884 22.45 1.31 33.27 .9375-20 UNEF-2A
23 1.4375.1P-.3L-TS-2B 1.135 28.83 1.562 39.67 1.1875-18 UNEF-2A
IN-LINE RECEPTACLE
SHELL SIZE A DIA. B FLAT C THREADS D DIA. E THREADS
ACCESSORY
IN. MM. IN. MM. IN. MM.
8 0.540 13.72 0.510 12.95 .5000.1P-.3L-TS-2A 0.316 8.05 .3750-32 UNEF-2A
9 0.605 15.37 0.575 14.61 .5625.1P-.3L-TS-2A 0.397 10.08 .4375-28 UNEF-2A
10 0.668 16.96 0.638 16.21 .6250.1P-.3L-TS-2A 0.472 12.01 .5000-28 UNEF-2A
11 0.730 18.54 0.700 17.78 .6875.1P-.3L-TS-2A 0.519 13.18 .5625-24 UNEF-2A
12 0.793 20.14 0.763 19.38 .7500.1P-.3L-TS-2A 0.585 14.86 .6250-24 UNEF-2A
15 0.980 24.89 0.950 24.13 .9375.1P-.3L-TS-2A 0.687 17.45 .7500-20 UNEF-2A
18 1.165 29.59 1.135 28.83 1.1250.1P-.3L-TS-2A 0.884 22.45 .9375-20 UNEF-2A
19 1.235 31.37 1.205 30.61 1.1875.1P-.3L-TS-2A 0.884 22.45 .9375-20 UNEF-2A
23 1.485 37.72 1.455 39.96 1.4375.1P-.3L-TS-2A 1.134 28.80 1.1875-18 UNEF-2A
SELF-LOCKING
COUPLING
B DIA.
EMI/RFI
SPRING
STRAIGHT
FLUTES
STRAIGHT
FLUTES
A THREAD
MASTER KEY
D THREAD
A THREAD EMI/RFI
SPRING
C DIA.C DIA.
1.188 (30.18)
MAX
1.188 (30.18)
MAX
SELF-LOCKING
COUPLING
E THREAD
B FLAT
MASTER KEYWAY
A DIA.
C THREAD
D DIA.
.060
(
1.52)
1.030
(
26.16)
MAX .430
(
10.92) MAX
.150
(
3.81)* MAX
C THREAD
1.030
(
26.16) MAX
.060
(
1.52)
.430
(
10.92) MAX
.150
(
3.81)* MAX
RED BAND
INDICATES
FULL MATE
WHEN COVERED
RED BAND
INDICATES
FULL MATE
WHEN COVERED
331
2M SERIES
2M805 DIMENSIONS
SQUARE FLANGED RECEPTACLE
2M805-003-02
2M805-004-02
All dimensions in inches (millimeters in blue)
SHELL
SIZE
A SQ. B BSC. C DIA. D DIA. E THREADS F DIA. G THREADS
ACCESSORY
IN. MM. IN. MM. IN. MM. IN. ±.003 MM. ±.08 IN. MM.
8 0.850 21.59 0.660 16.76 1.150 29.21 0.094 2.39 .5000.1P-.3L-TS-2A 0.316 8.05 .3750-32 UNEF-2A
9 0.913 23.19 0.723 18.36 1.230 31.24 0.094 2.39 .5625.1P-.3L-TS-2A 0.397 10.08 .4375-28 UNEF-2A
10 0.975 24.77 0.785 19.94 1.330 33.78 0.094 2.39 .6250.1P-.3L-TS-2A 0.472 12.01 .5000-28 UNEF-2A
11 1.039 26.39 0.848 21.54 1.410 35.81 0.094 2.39 .6875.1P-.3L-TS-2A 0.519 13.18 .5625-24 UNEF-2A
12 1.099 27.91 0.909 23.09 1.500 38.10 0.094 2.39 .7500.1P-.3L-TS-2A 0.585 14.86 .6250-24 UNEF-2A
15 1.288 32.74 1.058 26.87 1.750 44.45 0.128 3.25 .9375.1P-.3L-TS-2A 0.687 17.45 .7500-20 UNEF-2A
18 1.475 37.47 1.255 31.88 2.000 50.80 0.128 3.25 1.1250.1P-.3L-TS-2A 0.884 22.45 .9375-20 UNEF-2A
19 1.537 71.06 1.327 33.71 2.094 53.19 0.128 3.25 1.1875.1P-.3L-TS-2A 0.884 22.45 .9375-20 UNEF-2A
23 1.787 45.39 1.570 39.88 2.440 61.98 0.128 3.25 1.4375.1P-.3L-TS-2A 1.134 28.80 1.1875-18 UNEF-2A
JAM NUT RECEPTACLE
2M805-003-07
2M805-004-07
SHELL
SIZE
A DIA. B FLAT C FLAT D THREADS E DIA. F THREADS G ACCESSORY
THREADS
IN. MM. IN. MM. IN. MM. IN. MM.
8 0.760 19.30 0.535 13.59 0.730 18.54 .5000.1P-.3L-TS-2A 0.317 8.05 .5625-28 UNEF-2A .3750-32 UNEF-2A
9 0.880 22.35 0.661 16.79 0.850 21.59 .5625.1P-.3L-TS-2A 0.397 10.08 .6875-28 UN-2A .4375-28 UNEF-2A
10 0.880 22.35 0.661 16.79 0.850 21.59 .6250.1P-.3L-TS-2A 0.473 12.01 .6875-28 UN-2A .5000-28 UNEF-2A
11 0.955 24.26 0.721 18.31 0.925 23.50 .6875.1P-.3L-TS-2A 0.519 13.18 .7500-28 UN-2A .5625-24 UNEF-2A
12 1.060 26.92 0.784 19.91 1.035 26.29 .7500.1P-.3L-TS-2A 0.585 14.86 .8125-28 UN-2A .6250-24 UNEF-2A
15 1.203 30.56 0.970 24.64 1.173 29.79 .9375.1P-.3L-TS-2A 0.687 17.45 1.0000-28 UN-2A .7500-20 UNEF-2A
18 1.389 35.28 1.147 29.13 1.359 34.52 1.1250.1P-.3L-TS-2A 0.884 22.45 1.1875-28 UN-2A .9375-20 UNEF-2A
19 1.450 36.83 1.221 31.01 1.420 36.07 1.1875.1P-.3L-TS-2A 0.884 22.45 1.2500-28 UN-2A .9375-20 UNEF-2A
23 1.705 43.31 1.470 37.34 1.675 42.55 1.4375.1P-.3L-TS-2A 1.134 28.80 1.5000-28 UN-2A 1.1875-18 UNEF-2A
JAM NUT PANEL CUTOUT
SHELL SIZE A FLAT B DIA
IN. ±.002 MM. ± 0.05 IN. ±.005 MM. ± 0.13
8 0.543 13.79 0.572 14.53
9 0.669 16.99 0.698 17.73
10 0.669 16.99 0.698 17.73
11 0.729 18.51 0.760 19.30
12 0.792 20.17 0.822 20.88
15 0.978 24.84 1.010 25.65
18 1.155 29.34 1.198 30.43
19 1.231 31.27 1.260 32.00
23 1.480 37.59 1.510 38.35
MASTER
KEYWAY
A SQ
B BSC
C DIA.
4X D DIA.
1.030 26.16
MAX
.430 10.92 MAX
.060
1.52
F DIA.
E
THREAD
RED BAND
INDICATES
FULL MATE
E
THREAD G THREAD
.150 3.81*
MAX
.060
1.52
.150
3.81* MAX
1.030
26.16 MAX
.430
10.92 MAX
RED BAND
INDICATES
FULL MATE
B FLAT
C FLAT
TYP
MASTER
KEYWAY
A DIA. D THREAD F THREAD
.060
(
1.52)
1.188
(
30.18)
MAX
.100
(
2.54) MAX
PANEL THICKNESS
E DIA.
G THREAD
.430
(
10.92)
MAX
RED BAND
INDICATES
FULL MATE
D THREAD F THREAD
.100
(
2.54) MAX
PANEL THICKNESS
.060
(
1.52)
1.188
(
30.18)
MAX
.430
(
10.92)
MAX
B DIA.
A FLAT
2M SERIES
2M801 ACCESSORIES
SQUARE FLANGED GASKETS
SHELL
SIZE
PART NUMBER A BSC. B DIA. C TYP. D DIA. E RAD.
FLUOROSILICONE VITON® CONDUCTIVE IN. MM. IN. MM. IN. MM. IN. MM. IN. MM.
5 2M809-108F11 2M809-108V11 2M809-108X11 0.363 9.22 0.342 8.69 0.530 13.46 0.093 2.36 0.078 1.98
6 2M809-108F12 2M809-108V12 2M809-108X12 0.423 10.74 0.405 10.29 0.590 14.99 0.093 2.36 0.078 1.98
7 2M809-108F13 2M809-108V13 2M809-108X13 0.483 12.27 0.467 11.86 0.650 16.51 0.093 2.36 0.078 1.98
8 2M809-108F14 2M809-108V14 2M809-108X14 0.542 13.84 0.530 13.46 0.712 18.08 0.093 2.36 0.078 1.98
9 2M809-108F16 2M809-108V16 2M809-108X16 0.719 15.42 0.560 14.22 0.850 21.59 0.125 3.18 0.105 2.67
10 2M809-108F15 2M809-108V15 2M809-108X15 0.719 17.02 0.655 16.64 0.890 22.61 0.125 3.18 0.105 2.67
13 2M809-108F17 2M809-108V17 2M809-108X17 0.812 20.62 0.842 21.39 1.030 26.16 0.125 3.18 0.105 2.67
16 2M809-108F18 2M809-108V18 2M809-108X18 0.981 24.92 1.030 26.16 1.219 30.96 0.125 3.18 0.105 2.67
17 2M809-108F19 2M809-108V19 2M809-108X19 1.060 26.92 1.092 27.74 1.280 32.51 0.125 3.18 0.105 2.67
21 2M809-108F43 2M809-108V43 2M809-108X43 1.322 33.58 1.332 33.83 1.570 39.88 0.125 3.18 0.105 2.67
C
TYP A
BSC
B DIA. .032
E RAD D DIA.
SHRINK BOOTS FOR INTEGRAL ENDBELL
STRAIGHT BOOT
CABLE RANGE
RIGHT ANGLE BOOT
CABLE RANGE
BOOT
SIZE
SHELL
SIZE
HIGH-PERFORMANCE
ELASTOMER ZERO-HALOGEN MAX. MIN. MAX. MIN.
STRAIGHT RIGHT
ANGLE STRAIGHT RIGHT ANGLE IN. MM. IN. MM. IN. MM. IN. MM.
1 5 2M809S060-1 2M809A060-1 2M809S060-1H 2M809A060-1H * 0.350 9.0 0.080 2.0 0.240 6.0 0.080 2.0
26, 7 2M809S060-2 2M809A060-2 2M809S060-2H 2M809A060-2H 0.650 16.5 0.150 3.8 0.650 16.5 0.100 2.5
38, 9 2M809S060-3 2M809A060-3 2M809S060-3H 2M809A060-3H 0.920 23.4 0.220 5.6 0.920 23.3 0.220 5.6
410, 13 2M809S060-4 2M809A060-4 2M809S060-4H 2M809A060-4H 1.120 28.4 0.260 6.6 1.120 28.5 0.250 6.3
516, 17 2M809S060-5 2M809A060-5 2M809S060-5H 2M809A060-5H 1.220 31.0 0.280 7.1 1.220 30.9 0.280 7.1
6 21 2M809S060-6 2M809A060-6 2M809S060-6H 2M809A060-6H 1.680 42.7 0.390 9.9 1.680 42.6 0.380 9.7
High Performance Elastomer
Pre-Coated with high-tempature adhesive
• Operating temperature -94 F to +302 F (-70 C to +150 C)
• Rated for 3000 hours of continous operation at +302 F (+150 C)
• Excellent resistance to fuels, oils, and solvents
• Spec VG95343 Part 6
Zero-Halogen
Low-Smoke, Zero-Halogen Toxicity Requirements
• Meets U.S. and E.U. standards
• Pre-coated with high-tempature adhesive
• Operating temperature -22 F to +257 F (-30 C to +125 C)
• Good resistance to fuels, oils, and solvents
• Spec NAVSEA 5617649
A MIN.
D
G F
H
EB
C
* Size 1 Zero-halogen right-angle supplied less lip, see graphic
B
C
E
G
H
D