Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Three Phase
IGBT Inver ter Output
150 Amperes/1200 Volts
PM150CSD120
1
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
–Shor t Circuit
–Over Current
–Over Temper ature
–Under Voltage
□Low Loss Using 4th Generation
IGBT Chip
Applications:
□Inverters
□UPS
□Motion/Ser vo Control
□Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM150CSD120 is a 1200V,
150 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 150 120
Dimensions Inches Millimeters
A 5.31±0.04 135.0±1.0
B 4.74±0.02 120.5±0.5
C 4.33±0.04 110.0±1.0
D4.27 108.5
E 3.76±0.02 95.5±0.5
F3.29 83.5
G2.01 51.0
H1.602 40.68
J1.54 39.0
K1.37 34.7
L1.33 33.7
M1.02 26.0
N0.95 +0.06/-0.0 24.1 +1.5/-0.0
P0.85 21.5
Q0.79 20.0
R0.780 19.82
Dimensions Inches Millimeters
S0.69 17.5
T0.65 16.5
U0.52 13.2
V0.43 11.0
W 0.39 10.0
X0.16 4.0
Y0.285 7.25
Z0.24 6.0
AA 0.22 Dia. Dia. 5.5
AB Metric M5 M5
AC 0.128 3.22
AD 0.10 2.6
AE 0.08 2.0
AF 0.07 1.8
AG 0.06 1.6
AH 0.02 0.5
Outline Drawing and Circuit Diagram
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
V
V
10.
11.
12.
13.
14.
15.
16.
U
U
VV
W
W
WPC
UPI
VPI
WPI
NC
NI
P
N
P
P
N
N
UPC
FO
VVPC
17.
18.
19.
NC
OWF
OVF
OUF
AC
R
B
A
Y
Y
C
E
V
F
W
M M S
ZDZ
J
Q
Q
T
H
AC WWW
AHAH G
10
12
N
V
BP
W
U
ZY
ZY
AB - THD
(6 TYP.)
AA - DIA.
(4 TYP.)
3
AE (15 TYP.)
45678 9 11
12 14 16 18
13 15 17 19
P
AF AG
X
AD
NLK
U
2.54 MM DIA. (2 TYP.)
0.5 MM SQ. PIN
(19 TYP.)
V
VCC
SI
GND GND
OUT
UPI
V
U
FO
UP
UPC
FO
IN
VCC
SI
GND GND
OUT FO
IN
VCC
SI
GND GND
OUT FO
IN
V
V
FO
V
V
FO
VPI
V
VP
VPC
WPI
W
WP
WPC
VCC
SI
GND GND
OUT FO
IN
VCC
SI
GND GND
OUT FO
IN
U
N
VCC
SI
GND GND
OUT FO
IN
V
V
W
N
V
NI
N
NC
TEMP
NC
F
O
PUVWNNC
PM150CSD120
Intellimod™ Module
Three Phase IGBT Inver ter Output
150 Amperes/1200 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM150CSD120 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature*TC-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M5 Main Terminal Screws — 31 in-lb
Module W eight (Typical) — 920 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°CV
CC(prot.) 800 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Volts
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 1200 Volts
Collector Current, ± (TC = 25°C) IC150 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 300 Amperes
Supply Voltage (Applied between P - N) VCC 800 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts
Collector Dissipation (TC = 25°C) PC781 Watts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between UFO-VUPC,V
FO 20 Volts
VFO-VVPC, WFO-VWPC, FO-VNC)
Fault Output Current (UFO, VFO, WFO, FO)I
FO 20 mA
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C, VD = 15V, VCIN = 15V — — 1.0 mA
VCE = VCES, Tj = 125°C, VD = 15V, VCIN = 15V — — 10 mA
Diode Forward Voltage VEC -IC = 150A, VD = 15V, VCIN = 15V — 2.5 3.5 Volts
Collector-Emitter VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, Pulsed, Tj = 25°C—2.4 3.2 Volts
Saturation V oltage VD = 15V, VCIN = 0V, IC = 150A, Pulsed, Tj = 125°C—2.1 2.8 Volts
Inductive Load ton 0.5 1.0 2.5 µS
Switching Times trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS
tC(on) VCC = 600V, IC = 150A — 0.4 1.0 µS
toff Tj = 125°C, Inductive Load — 2.5 3.5 µS
tC(off) —0.7 1.2 µS
*TC Measure Point
63MM
T
C
10
12
N
V
BP
W
U
34 5678 9 11
12 14 16 18
13 15 17 19
3
PM150CSD120
Intellimod™ Module
Three Phase IGBT Inver ter Output
150 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level OC Tj = 25°C282 410 — Amperes
(VD = 15V) Tj = 125°C200 — — Amperes
Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 540 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 10 — µS
Over Temperature Protection (VD = 15V) OT Trip Level 111 118 125 °C
(Lower Arm) OTRReset Level — 100 — °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UVRReset Level — 12.5 — Volts
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —4562mA
VD = 15V, VCIN = 15V, VXP1-VXPC —1520mA
Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC,1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts
Fault Output Current* IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA
IFO(L) VD = 15V, VCIN = 15V — 10 15 mA
Minimum Fault Output Pulse Width* tFO VD = 15V 1.0 1.8 — mS
*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it.
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.16 °C/Watt
Rth(j-c)F Each FWDi — — 0.24 °C/Watt
Rth(j-c´)Q Each IGBT** — — 0.10†°C/Watt
Rth(j-c´)F Each FWDi** — — 0.16†°C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.018 °C/Watt
Thermal Grease Applied
** TC measured point is just under chip.
† If you use this value, Rth(f-a) should be measured just under the chips.
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply V oltage VCC Applied across P-N Terminals 0 ~ 800 Volts
Control Supply Voltage*** VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC,0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC 4.0 ~ VDVolts
PWM Input Frequency fPWM Using Application Circuit 0 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 3.0 µS
*** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, V ariation ≤ 2V peak to peak.
PM150CSD120
Intellimod™ Module
Three Phase IGBT Inver ter Output
150 Amperes/1200 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
1.0
2.0
3.0
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
020040 80
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
0.5
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
1.5
2.5
120 160 10
1
10
2
10
3
DIODE FORWARD CHARACTERISTICS
(TYPICAL)
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE CURRENT, -I
C
, (AMPERES)
0.5 1.0 1.5 2.0 2.5
T
j
= 25
o
C
T
j
= 125
o
C
0
V
D
= 15V
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
c(on)
10
0
10
1
t
c(off)
t
c(off)
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
10
2
10
3
10
-2
COLLECTOR CURRENT, -I
C
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
-1
10
0
V
CC
= 600V
V
D
= 15V
INDUCTIVE LOAD
T
j
= 25
o
C
T
j
= 125
o
C
10
1
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
10
2
10
3
t
rr
I
rr
0
0
40
60
80
120
CIRCUIT CURRENT VS.
CARRIER FREQUENCY
CARRIER FREQUENCY, f
C
, (kHz)
CIRCUIT CURRENT, I
D
, (mA)
510152025
T
j
= 25
o
CN-SIDE
P-SIDE
100
20
INDUCTIVE LOAD
10
1
10
2
10
3
10
-1
SWITCHING LOSS, E
SW
, (m)J/PULSE)
SWITCHING LOSS CHARACTERISTICS
(TYPICAL)
10
0
10
2
V
CC
= 600V
V
D
= 15V
INDUCTIVE LOAD
T
j
= 25
o
C
T
j
= 125
o
C
10
1
E
sw(off)
E
sw(off)
E
sw(on)
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
STANDARD VALUE
R
th(j-c)Q
= 0.16
o
C/W (IGBT)
R
th(j-c)F
= 0.24
o
C/W (FWDi)
SINGLE PULSE
10
-2
10
-3
INDUCTIVE LOAD
COLLECTOR CURRENT, I
C
, (AMPERES)
