1-109
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
SCL
Semirigid,
Encapsulant-Lined,
Polyolefin Tubing
Product Facts
■3:1 shrink ratio
■Splash-resistant, moisture-
resistant covering; not
intended for use where
immersion in fluids is
required
■Rugged protection against
abrasion, vibration, and
flexing
■Excellent strain relief and
insulation of weak points
■RoHS compliant
Installation
Minimum shrink
temperature: 125°C [257°F]
Minimum full recovery
temperature: 135°C [275°F]
Operating Temperature Range
-55°C to 110°C
[-67°F to 230°F]
Specifications/Approvals
Applications
Encapsulates components,
splices, and terminations
where moisture resistance
and mechanical protection
are required. Encapsulant
melts and flows to fill
surface irregularities of the
substrate. While still hot,
the tubing can be blocked
to form a wire breakout.
Available in: Americas Europe Asia Pacific
■■■
Series UL Military Raychem
SCL E85381 AMS-DTL-23053/4*, Class 1 RT-1301
600 V, 125°C
*Formerly MIL-I-23053/4 and MIL-DTL-23053/4.
1-110
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
SCL (Continued)
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness**
Size Additional Minimum Maximum Meltable Wall
Standard Color Expanded Recovered Total Wall After Heating
as Supplied After Heating After Heating (Nominal)
1/8 Brown 3.2 [0.125] 0.6 [0.023] 0.96 ± 0.15 [0.038 ± 0.006] 0.51 [0.020]
3/16 Gray 4.8 [0.187] 1.5 [0.060] 1.09 ± 0.15 [0.043 ± 0.006] 0.64 [0.025]
1/4 White 6.4 [0.250] 2.0 [0.080] 1.19 ± 0.15 [0.047 ± 0.006] 0.69 [0.027]
3/8 Red 9.5 [0.375] 3.4 [0.135] 1.27 ± 0.18 [0.050 ± 0.007] 0.76 [0.030]
1/2 Blue 12.7 [0.500] 5.0 [0.195] 1.39 ± 0.18 [0.055 ± 0.007] 0.89 [0.035]
3/4 Yellow 19.1 [0.750] 8.0 [0.313] 1.65 ± 0.18 [0.065 ± 0.007] 1.02 [0.040]
1N/A 25.4 [1.000] 10.2 [0.400] 1.90 ± 0.18 [0.075 ± 0.007] 1.02 [0.040]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Black (-0) for all sizes, plus one additional color per size per
Product Dimensions table.
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging In 1.2-meter [4-foot] lengths.
Ordering description*** Specify product name, size and color (for example, SCL 1/4-0).
***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.
1-111
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
SCT
Flame-Retardant,
Adhesive-Lined, Semirigid
Polyolefin Tubing (Extended
Temperature Range)
Product Facts
■4:1 shrink ratio allows a few
sizes to cover a wide range
of splice and component
diameters
■Flame-retardant and
mechanically tough, the
tubing provides strain relief
and abrasion protection of
wire splices, terminals, and
other components
■Thick adhesive liner forms
an effective barrier against
fluids and moisture and
performs well at an
extended temperature range
■RoHS compliant
Applications
Specially designed to
insulate and seal
automotive wire splices
and components in an
under-the-hood automotive
environment. Specially
formulated to function at
an extended temperature
range.
Installation
Minimum shrink
temperature: 110°C [230°F]
Minimum full recovery
temperature: 135°C [266°F]
Operating Temperature Range
-40°C to 150°C
[-40°F to 302°F]
Specifications/Approvals Series Raychem
SCT SCT SCD
Available in: Americas Europe Asia Pacific
■■■
1-112
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
SCT (Continued)
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness*
Part Minimum Maximum Total Wall Meltable Wall
Number Expanded Recovered After Heating After Heating
as Supplied After Heating (Nominal)
SCT No. 1 7.6 [0.300] 1.7 [0.065] 1.52 ± 0.30 [0.060 ± 0 .012] 0.76 [0.030]
SCT No. 2 9.0 [0.355] 2.3 [0.090] 1.52 ± 0.30 [0.060 ± 0 .012] 0.76 [0.030]
SCT No. 3 11.6 [0.455] 2.5 [0.100] 2.29 ± 0.30 [0.090 ± 0.012] 1.40 [0.055]
SCT No. 4 17.8 [0.700] 4.4 [0.175] 2.54 ± 0.30 [0.100 ± 0.012] 1.52 [0.060]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Black
Size selection Always order the largest size that will shrink snugly over the component being covered.
Special order sizes are available upon request.
Standard packaging Cut pieces.
Marking Tubing will be printed with its numbered size (such as SCT-1, SCT-2, SCT-3, SCT-4).
Ordering description Specify product name, numbered size, color and cut length
(for example, SCT-NO.3-E3-0-75MM).
1-113
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
SFR
Very Flexible,
Flame-Retardant,
Silicone Elastomer
Tubing
Product Facts
■Outstanding low-temperature
flexibility
■Resistance to hydraulic fluids,
fuel, and lubricating oil
■Very good ablative
characteristics: when
exposed to flame, surface
turns to insulative char or
“ablates”
■RoHS compliant
Applications
Provides cable jacketing,
harness protection, and
strain relief for electronic
components, semi-
conductor leads, and
wire splices. Suitable for
applications that require
flexibility over a wide range
of operating temperatures.
Installation
Minimum shrink
temperature: 135°C [285°F]
Minimum full recovery
temperature: 175°C [347°F]
Operating Temperature Range
-75°C to 180°C
[-103°F to 356°F]
Specifications/Approvals Series Military Raychem
SFR AMS-DTL-23053/10* RT-1140
MIL-PRF-46846, Type II, Class 1
*Formerly MIL-I-23053/10 and MIL-DTL-23053/10.
Available in: Americas Europe Asia Pacific
■■■
1-114
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
SFR (Continued)
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
1/4 6.4 [0.250] 3.6 [0.143] 0.88 ± 0.25 [0.035 ± 0.010]
3/8 9.5 [0.375] 5.4 [0.214] 1.02 ± 0.25 [0.040 ± 0.010]
1/2 12.7 [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015]
5/8 15.9 [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015]
3/4 19.1 [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015]
7/8 22.2 [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015]
1 25.4 [1.000] 14.5 [0.570] 1.77 ± 0.51 [0.070 ± 0.020]
1 1/4 31.8 [1.250] 18.1 [0.714] 2.21 ± 0.51 [0.087 ± 0.020]
1 1/2 38.1 [1.500] 21.8 [0.857] 2.41 ± 0.51 [0.095 ± 0.020]
1 3/4 44.5 [1.750] 25.4 [1.000] 2.71 ± 0.51 [0.107 ± 0.020]
2 50.8 [2.000] 29.0 [1.140] 2.79 ± 0.51 [0.110 ± 0.020]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description*** Specify product name, size and color (for example, SFR 1/4-0).
***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.
1-115
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
SRFR
Available in: Americas Europe Asia Pacific
■■■
Applications
Highly flexible and
resistant to high and low
temperatures. Unlike other
silicone materials, SRFR
displays outstanding
physical strength. It resists
extreme heat shocks, and
exhibits good thermal
insulation. SRFR is non-
burning and has
outstanding ablative
properties as well as
excellent physical and
electrical properties. SRFR
is used in medical
equipment where its key
properties are outstanding
flexibility and ability to
withstand exposure to
sterilization conditions.
Other applications include
thyristor power cable
insulation, heating element
and bus bar insulation, fiber
optic bundle sheathing,
and rocketry support cable
protection.
Series UL Raychem
SRFR E85381 VW-1 RT-1142
600V, 200°C RW-2057
Highly Flexible, Silicone
Rubber Tubing
Product Facts
■Highly flame-retardant
■Extremely flexible at high
and low temperatures
■Shrink ratio 1.5:1 minimum
except sizes 4/2.9 and 29/20
■RoHS compliant
Specifications/Approvals
Installation
Minimum shrink
temperature: 135°C [275°F]
Minimum full recovery
temperature: 175°C [347°F]
Operating Temperature Range
-75°C to 200°C
[-103°F to 392°F]
1-116
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
SRFR (Continued)
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness*
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
2.9/1.7 2.9 [0.114] 1.7 [0.067] 1.0 ± 0.50 [0.039 ± 0.020]
4/2.9 4.0 [0.158] 2.9 [0.114] 1.0 ± 0.50 [0.039 ± 0.020]
7.8/4.6 7.8 [0.307] 4.6 [0.181] 1.0 ± 0.50 [0.039 ± 0.020]
10/6.5 10.0 [0.394] 6.5 [0.256] 1.5 ± 0.50 [0.059 ± 0.020]
15/9.6 15.0 [0.591] 9.6 [0.378] 1.5 ± 0.50 [0.059 ± 0.020]
21/13 21.0 [0.827] 13.0 [0.512] 2.0 ± 0.75 [0.079 ± 0.030]
29/20 29.0 [1.142] 20.0 [0.787] 2.0 ± 0.75 [0.079 ± 0.030]
41/27 41.0 [1.614] 27.0 [1.063] 3.0 ± 1.00 [0.118 ± 0.039]
51/33 51.0 [2.008] 33.0 [1.299] 3.0 ± 1.00 [0.118 ± 0.039]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Gray (-8)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On spools.
Ordering description Specify product name, size and color (for example, SRFR 2.9/1.7-8).
1-117
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
SST/SST-FR
Self-Sealing,
Heat-Shrinkable Tubing
Product Facts
■Thick adhesive liner forms
an effective barrier against
fluids and moisture
■Thick-wall insulation,
strain relief and abrasion
protection
■No need for greases, tape,
or epoxy
■Expansion ratios as high as
3:1
■Available in flame-retardant
material
■SST has the following
agency approvals:
- ABS (American Bureau of
Shipping)
- Lloyd’s (Lloyd’s Register of
Shipping)
■RoHS compliant
Specifications/Approvals Series Military Industry Agency Raychem
SST —— RW-2011
SST-FR AMS-DTL-23053/15*, ASTM D 685, nonburning ABS, Lloyd’s RW-2011
Classes 1 and 2
*Formerly MIL-I-23053/I5 and MIL-DTL-23053/15.
Applications
SST provides a simple,
positive splice-sealing
method that offers
protection under adverse
environmental conditions.
Tubing supplied with
standard sealant provides
water sealing and environ-
mental protection in wet or
underground applications.
The thermoplastic adhesive
not only seals, but also
provides mechanical strain
relief. The polymer tubing
has excellent insulating,
abrasion-resistance, and
strain-relief properties.
Installation
Minimum shrink
temperature: 90°C [195°F]
Minimum full recovery
temperature: 121°C [250°F]
Operating Temperature Range
-55°C to 110°C
[-67°F to 230°F]
Available in: Americas Europe Asia Pacific
■■■
1-118
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
SST/SST-FR (Continued)
Product Dimensions
Inside Diameter Wall Thickness Recommended
Standard Minimum Maximum Nominal Wall Cable
Size† Nominal Expanded Recovered Expanded After Range for
Length as Supplied After Heating Heating†† 600-Volt Cable
SST*-03 30**, 48 0.300 0.100 0.025 0.070 18 through 14 AWG
SST*-04 30**, 48 0.400 0.150 0.025 0.070 14 through 10 AWG
SST*-07 48 0.750 0.220 0.030 0.095 8 through 1 AWG
SST*-11 48 1.100 0.375 0.040 0.120 2 through 4/0 AWG
SST*-13 48 1.300 0.375 0.035 0.120 2 through 4/0 AWG
SST*-15 48 1.500 0.500 0.050 0.140 2/0 AWG through 500 MCM
SST*-17 48 1.700 0.500 0.045 0.140 2/0 AWG through 500 MCM
SST*-20 48 2.000 0.750 0.050 0.160 350 MCM through 1000 MCM
SST*-27 48 2.700 0.900 0.050 0.160 500 MCM through 1250 MCM
SST*-30 48 3.000 1.250 0.050 0.160 900 MCM through 1500 MCM
SST*-40 48 4.000 1.750 0.050 0.160 1500 MCM through 2500 MCM
SST*-45 48 4.500 1.750 0.050 0.160 1500 MCM through 2500 MCM
†In place of asterisk* substitute length of tubing to be ordered. For example, SST*-11, as the second column indicates, comes
in 48-inch lengths, so a 48-inch cut piece of SST tubing would be SST 48-11.
††Wall thickness will be less if tubing recovery is restricted during shrinkage.
**30-inch length standard for /226 coating only.
Color Standard Black
Nonstandard White, Red, Yellow and Clear (Clear is non-flame-retardant)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging See Product Dimensions table.
Ordering description Specify product name, cut length, size and color (for example, SST 48-07/FR/97).
Ordering Information
Part Numbering System
“NM” - no marking
Color
Black/leave blank (standard)
White/WHT
Red/RED
Yellow/YLW
Clear/CL (non-flame retardant)
Adhesive/sealant
/97 standard with FR
/226 standard with Non FR
“FR” - flame-retardant
Size
Length in inches (48 inch max)
Family
SST - _ - _ / _ / _ / _ / _
Example: SST-48-07/FR/97/NM
1-119
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
TAT-125
Adhesive-Lined,
Flexible,
Polyolefin Tubing
Product Facts
■2:1 shrink ratio
■Thin adhesive lining that
bonds to outer tubing and
surface below, forming a
positive environmental seal
■Flexibility of both tubing and
adhesive
■Moisture seal that is
resistant to bending of the
substrate
■Good mechanical strength
and cut-through resistance
■Adhesive that bonds to a
wide variety of plastics,
rubbers, and metals,
including polyethylene,
neoprene, lead, and steel
■RoHS compliant
Installation
Minimum shrink
temperature: 95°C [203°F]
Minimum full recovery
temperature: 121°C [250°F]
Operating Temperature Range
-55°C to 110°C
[-67°F to 230°F]
Specifications/Approvals
Applications
Seals and protects simple
in-line splices, bimetallic
joints, and components
from fluids, moisture, and
corrosion. Repairs
damaged wire insulation,
especially where flexibility
is required. Provides one-
step electrical insulation
and moisture sealing.
Available in: Americas Europe Asia Pacific
■■
Series UL* Military Raychem
TAT-125 Type 1 (colors) E85381 AMS-DTL-23053/4*, Class 2 RW-3032
600 V, 125°C
TAT-125 Type 2 (clear) —— RW-3032
*Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Sizes 1/4" through 1 1/2" only.
1-120
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
TAT-125 (Continued)
Inside Diameter Recovered Wall Thickness**
Minimum Maximum Total Wall Adhesive Wall
Size Expanded Recovered After Heating After Heating
as Supplied After Heating (Nominal) (Nominal)
1/8 3.2 [0.125] 1.6 [0.062] 0.69 [0.027] 0.23 [0.009]
3/16 4.8 [0.187] 2.4 [0.093] 0.71 [0.028] 0.25 [0.010]
1/4 6.4 [0.250] 3.2 [0.125] 0.74 [0.029] 0.13 [0.005]
3/8 9.5 [0.375] 4.8 [0.187] 0.74 [0.029] 0.13 [0.005]
1/2 12.7 [0.500] 6.4 [0.250] 0.76 [0.030] 0.15 [0.006]
3/4 19.1 [0.750] 9.5 [0.375] 0.89 [0.035] 0.15 [0.006]
125.4 [1.000] 12.7 [0.500] 1.07 [0.042] 0.20 [0.008]
1 1/2 38.1 [1.500] 19.1 [0.750] 1.19 [0.047] 0.28 [0.011]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Product Dimensions
Color Standard Black (-0)
Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1),
orange (-3), violet (-7), gray (-8), clear (-X , not flame-retardant)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging In 1.2-meter [4-foot] lengths.
Ordering description Specify product name, size and color (for example, TAT-125 1/4-0).
Ordering Information
1-121
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
TC Caps
Available in: Americas Europe Asia Pacific
■■■
Applications
Widely used for wire termi-
nations because of their
light weight, small size and
durability. Vibration-proof
caps are used to insulate
and terminate dead-end
electrical cables, fixtures,
connectors, and other elec-
trical equipment. Also used
to protect the ends of wire
during storage.
Installation
Minimum shrink
temperature: 110°C [230°F]
Minimum full recovery
temperature: 135°C [275°F]
Series UL Raychem
TC Caps E85381 TC Caps SCD
600 V, 125°C
Semirigid, Flame-
Retardant Polyolefin Caps
Product Facts
■2.5:1 shrink ratio
■Flame-retardant
■Permanent or temporary
method to terminate wires
■Rapid, simple installation
■Rugged protection against
abrasion, vibration, and
flexing
■RoHS compliant
Specifications/Approvals
Operating Temperature Range
-55°C to 135°C
[-67°F to 275°F]
1-122
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
TC Caps (Continued)
Product Dimensions Color Length Inside Diameter Recovered Wall Thickness**
Nominal Minimum Open Minimum Maximum After Heating
Size Overall as Barrel after Expanded Recovered
Supplied Recovery* as Supplied After Heating
TC 4001 White (-9) 19.1 (0.750) 10.2 (0.400) 1.6 (0.063) 0.8 (0.030) 0.51 ± 0.12 (0.020 ± 0.005)
TC 4003 Red (-2) 25.4 (1.000) 14.0 (0.550) 3.2 (0.125) 1.3 (0.050) 0.64 ± 0.12 (0.025 ± 0.005)
TC 4005 Gray (-8) 28.6 (1.125) 14.0 (0.550) 6.4 (0.250) 2.5 (0.100) 0.69 ± 0.12 (0.027 ± 0.005)
*See glossary for definition of “barrel”.
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard One color per size per the Product Dimensions table.
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging In pieces.
Ordering description Specify product name, size and color (for example, TC-CAPS-4003-2).
Ordering Information
1-123
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
TFE and TFER
Available in: Americas Europe Asia Pacific
■■
Series Military Raychem
TFE, TFER AMS-DTL-23053/12*, Classes 3 and 5 RW-2055 (TFE)
Def. Stan. 59-97 Type 5A (TFE) RW-2054 (TFER)
Def. Stan. 59-97 Type 5B (TFER)
*Formerly MIL-I-23053/12 and MIL-DTL-23053/12.
High-Temperature,
Chemically Inert, Modified
Tubing made of PTFE
Product Facts
■Shrink ratio: 1.8:1 (TFE)
3.2:1 (TFER)
■High flame-resistance
■Excellent chemical
resistance
■RoHS compliant
Specifications/Approvals
Applications
Designed to provide
insulation and mechanical
protection in severe
chemical and thermal
environments. Used to
cover hydraulic hose and
couplings to prevent
contamination and
corrosion. The high
mechanical strength and
extremely low coefficient
of friction make it good for
reducing damage to
bearing shafts and similar
applications.
Installation
Minimum shrink
temperature: 330°C [625°F]
Minimum full recovery
temperature: 340°C [644°F]
Operating Temperature Range
-67°C to 250°C
[-88.6°F to 482°F]
1-124
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
TFE and TFER (Continued)
Product Dimensions
TFE
Inside Diameter Wall Thickness**
Size Minimum Expanded Maximum Recovered Nominal Recovered
as Supplied After Heating After Heating
30 0.8 [0.032] 0.38 [0.015] 0.23 [0.009]
28 0.9 [0.035] 0.46 [0.018] 0.23 [0.009]
26 1.1 [0.043] 0.56 [0.022] 0.25 [0.010]
24 1.2 [0.047] 0.68 [0.027] 0.25 [0.010]
22 1.4 [0.055] 0.81 [0.032] 0.30 [0.012]
20 1.5 [0.059] 0.99 [0.039] 0.30 [0.012]
18 1.9 [0.075] 1.24 [0.049] 0.30 [0.012]
16 2.3 [0.091] 1.55 [0.061] 0.30 [0.012]
14 3.0 [0.118] 1.83 [0.072] 0.30 [0.012]
12 3.8 [0.150] 2.26 [0.089] 0.30 [0.012]
10 4.8 [0.189] 2.84 [0.112] 0.30 [0.012]
86.1 [0.240] 3.58 [0.141] 0.38 [0.015]
6 7.6 [0.299] 4.52 [0.178] 0.38 [0.015]
4 9.4 [0.370] 5.69 [0.224] 0.38 [0.015]
210.9 [0.429] 7.06 [0.278] 0.38 [0.015]
011.9 [0.469] 8.81 [0.347] 0.38 [0.015]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
TFER Inside Diameter Wall Thickness**
Size Minimum Expanded Maximum Recovered Nominal Recovered
as Supplied After Heating After Heating
5/64 2.0 [0.079] 0.6 [0.024] 0.23 [0.009]
1/8 3.2 [0.126] 1.0 [0.039] 0.25 [0.010]
1/4 6.4 [0.252] 1.6 [0.063] 0.30 [0.012]
3/8 9.5 [0.374] 2.4 [0.095] 0.30 [0.012]
1/2 12.7 [0.500] 3.7 [0.146] 0.38 [0.015]
5/8 15.9 [0.626] 4.5 [0.177] 0.38 [0.015]
3/4 19.0 [0.748] 5.7 [0.224] 0.38 [0.015]
1 25.4 [1.000] 7.1 [0.230] 0.38 [0.015]
1-1/4 32.0 [1.260] 8.8 [0.347] 0.38 [0.015]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Clear (-X)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging In 1.2-meter [4-foot] lengths.
Ordering description*** Specify product name, size and color (for example,TFE 22-X).
***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.
Ordering Information
1-125
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Tubing Kits and Mini-Spools
Smaller Packaging Options
for Single Wall and
Adhesive-Lined Tubing
Products
Product Facts
■VERSAFIT and RNF-100
tubing: 2:1 shrink ratio
■DWP-125: 3:1 shrink ratio
■ES1000: 4:1 shrink ratio
■VERSAFIT tubing’s low full
recovery temperature
reduces installation time
and the risk of damage to
temperature-sensitive
components
■RNF-100 offers excellent
physical, chemical, and
electrical properties that
meet or exceed commercial,
industrial and military
standards for highly
reliable, general purpose
tubing
■DWP-125 and ES1000 have
high-shrink-ratios to allow
for insulation and sealing of
irregular shapes; few sizes
cover a wide range of
diameters
■RoHS compliant
wide variety of electrical
applications, including wire
splices, terminations, break-
outs and connector-to-
cable transitions.
Installation
Minimum full recovery
temperature:
VERSAFIT: 90°C [194°F]
RNF-100: 121°C [250°F]
DWP-125: 125°C [257°F]
ES1000: 135°C [275°F]
Operating Temperature Range
VERSAFIT and RNF-100:
-55°C to 135°C
[-67°F to 275°F]
DWP-125:
-40°C to 110°C
[-40°F to 230°F]
ES1000:
-40°C to 130°C
[-40°F to 266°F]
Specifications/Approvals
Applications
Single wall VERSAFIT and
RNF-100 tubing provide
electrical insulation and
strain relief of in-line com-
ponents, electrical connec-
tions, wire terminations, and
splices. They can be used
to bundle wires for flexible
light duty harnesses. Also
to identify or color code
wires, cables, terminals and
electronic components.
Adhesive-lined DWP-125
and ES1000 environmen-
tally seal and protect a
Available in: Americas Europe Asia Pacific
■■
Series UL CSA Raychem
VERSAFIT E35586 VW-1 LR31929 VW-1 RW-3009
600 V, 125°C 600 V, 125°C
RNF-100 E35586 LR31929 RT-350
600 V, 125°C 600 V, 125°C
DWP-125 E35586 —DWP-125 SCD
600 V, 125°C
ES1000 E85381 —RT-1113
600 V, 125°C
®
1-126
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
Tubing Kits and Mini-Spools (Continued)
Single Wall Tubing
KIT 1 – 2 to 1 Shrink Ratio •
Black • 600V, 125°C,
UL/CSA VW-1
(KIT 1 PN: A55251-000)
Expanded I.D. Quantity (6 Inch Pieces) Fits Wire Gauge Size Refill Part Number
VERSAFIT-3/16” 30 18 – 14 AWG D76139-000
VERSAFIT-1/4” 28 12 – 10 AWG F37063-000
VERSAFIT-3/8” 24 8 AWG D27573-000
VERSAFIT-1/2” 20 6 –3 AWG C02462-000
VERSAFIT-3/4” 14 2 – 1/0 AWG A92664-000
VERSAFIT-1” 10 2/0 – 4/0 AWG C21270-000
KIT 2 – 2 to 1 Shrink Ratio •
7 Colors** • 600V, 125°C,
UL/CSA VW-1 (except clear)
(KIT 2 PN: D54859-000)
Expanded I.D. Quantity (6 Inch Pieces) Fits Wire Gauge Size Refill Part Number
VERSAFIT-3/32” 35 18 AWG E31091-000
VERSAFIT-1/8” 28 16 AWG 349256-000
VERSAFIT-3/16” 21 14 AWG C53800-000
VERSAFIT-1/4” 21 12 – 10 AWG C87605-000
VERSAFIT-3/8” 14 8 AWG A82691-000
VERSAFIT-1/2” 14 6 – 3 AWG E10896-000
**Clear tubing in Kit 2 and Kit 2 Refills is RNF-100.
Adhesive-Lined Tubing
KIT 3 – Black/White/Red/Clear
• 600V, 125°C, UL
(KIT 3 PN: E42160-000)
Expanded I.D. Quantity (6 Inch Pieces) Fits Wire Gauge Size Refill Part Number
DWP-125-1/8” 25 20 – 16 AWG (3 to 1 Shrink Ratio) D14889-000
DWP-125-3/16” 25 14 –10 AWG (3 to 1 Shrink Ratio) E87367-000
DWP-125-1/4” 24 12 –10 AWG (3 to 1 Shrink Ratio) F91864-000
DWP-125-1/2” 10 6 –3 AWG (3 to 1 Shrink Ratio) F41454-000
DWP-125-3/4” 5 2 – 1/0 AWG (3 to 1 Shrink Ratio) C67617-000
DWP-125-1” 3 2/0 – 4/0 AWG (3 to 1 Shrink Ratio) F66623-000
ES1000-NO.1 6 16 – 12 AWG (4 to 1 Shrink Ratio)
ES1000-NO.2 5 12 – 10 AWG (4 to 1 Shrink Ratio)
ES1000-NO.3 5 10 – 8 AWG (4 to 1 Shrink Ratio)
ES1000-NO.4 3 6 –3 AWG (4 to 1 Shrink Ratio)
KITS 1, 2 and 3 are comprised of a durable six section plastic box with hinged lid. Inside the lid are product selection
guidelines. Ask your Sales Representative about KIT 4 and KIT 6, our Economy Tubing Kits in a reclosable plastic
bag, also used on “point of sale” racks. Here are Part Numbers for those Kits and their content:
KIT 4: E32151-000 (Three pieces each of 3/16”, 1/4”, 3/8”, 1/2”, 3/4” and 1” Black tubing in 6 inch pieces)
KIT 6: C72402-000 (Three pieces each of 3/64”, 1/16”, 3/32” and 1/8” Black tubing in 6 inch pieces)
VERSAFIT MINI-SPOOLS
2 to 1 Shrink Ratio • Black •
600V, 125°C, UL/CSA VW-1
Expanded I.D. Quantity (Feet) Part Number
VERSAFIT-3/64” 100 C16404-000
VERSAFIT-1/16” 75 E40870-000
VERSAFIT-3/32 65 D70981-000
VERSAFIT-1/8” 60 C17600-000
VERSAFIT-3/16” 50 F27135-000
VERSAFIT-1/4” 40 F64479-000
VERSAFIT-3/8” 35 D57591-000
VERSAFIT-1/2” 30 E37316-000
VERSAFIT-3/4” 25 449582-000
VERSAFIT-1” 15 F27156-000
VERSAFIT is a very flexible, highly flame-retardant polyolefin tubing, 90°C full recovery temperature, good fluid
resistance with a UL 224/CSA VW-1 flammability rating.
RNF-100 MINI-SPOOLS
2 to 1 Shrink Ratio • Black •
600V, 125°C, UL/CSA
Expanded I.D. Quantity (Feet) Part Number
RNF-100-3/64” 100 D00409-000
RNF-100-1/16” 75 A66551-000
RNF-100-3/32 65 D42391-000
RNF-100-1/8” 60 F56629-000
RNF-100-3/16” 50 E77288-000
RNF-100-1/4” 40 F75818-000
RNF-100-3/8” 35 D12330-000
RNF-100-1/2” 30 A81736-000
RNF-100-3/4” 25 E40866-000
RNF-100-1” 15 E62131-000
RNF-100 is a flexible, flame-retardant polyolefin tubing, 121°C full recovery temperature, excellent fluid resistance
with a UL 224/CSA All Tubing flammability rating.
1-127
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
TUGA-GP
Shiny, Non-Flame-
Retardant, Polyolefin Tubing
Product Facts
■2:1 shrink ratio
■Can be easily hot-stamped
■Bright, shiny surface
■Semiflexible, non-flame-
retardant, halogen-free
■Conforms to substrates more
uniformly and with less
longitudinal change than most
PVC-based materials
■RoHS compliant
Applications
TUGA-GP is a commercial
grade tubing for general
applications where a
flame-retardant product is
not needed but where
electrical insulation and
mechanical performance
are important. TUGA-GP
makes an attractive cover-
ing for many automotive,
appliance, and consumer-
goods applications.
Installation
Minimum shrink
temperature: 85°C [85°F]
Minimum full recovery
temperature:
110°C [230°F]
Operating Temperature Range
-55°C to 125°C
[-67°F to 257°F]
Specifications/Approvals Series Raychem
TUGA-GP RW-2201
Available in: Americas Europe Asia Pacific
■
1-128
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
TUGA-GP (Continued)
Product Dimensions Inside Diameter Wall Thickness*
Size Minimum Expanded Maximum Recovered Nominal
as Supplied After Heating After Heating
1.2/0.6 1.2 [0.046] 0.6 [0.023] 0.4 [0.016]
1.6/0.8 1.6 [0.062] 0.8 [0.031] 0.4 [0.016]
2.4/1.2 2.4 [0.093] 1.2 [0.046] 0.5 [0.019]
3/1.5 3.0 [0.118] 1.5 [0.059] 0.5 [0.019]
5/2.5 5.0 [0.197] 2.5 [0.098] 0.5 [0.019]
6.4/32 6.4 [0.250] 3.2 [0.125] 0.6 [0.024]
8/4 8.0 [0.315] 4.0 [0.157] 0.6 [0.024]
9.5/4.8 9.5 [0.375] 4.8 [0.187] 0.6 [0.024]
11/5.5 11.0 [0.433] 5.5 [0.217] 0.6 [0.024]
12.7/6.4 12.7 [0.500] 6.4 [0.250] 0.6 [0.024]
15/7.5 15.0 [0.591] 7.5 [0.295] 0.8 [0.031]
20/10 20.0 [0.787] 10.0 [0.394] 0.8 [0.031]
25.4/12.7 25.4 [1.000] 12.7 [0.500] 0.9 [0.035]
38/19 38.0 [1.496] 19.0 [0.748] 1.0 [0.039]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Ordering Information Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes available upon request.
Standard packaging On spools.
Ordering description Specify product name, size and color (for example, TUGA 3/1.5-0).
1-129
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
URHT
Available in: Americas Europe Asia Pacific
■■■
Series Military Raychem
URHT SAE-AS81765/1, Type II* URHT SCD
*heat-shrinkable, crosslinked, flexible polyolefin
Ultra-High-Ratio, Flame-
Retardant, Polyolefin Heat-
Shrinkable Tubing
Product Facts
■Shrink ratios as high as 8:1
■Specially formulated for
thick wall insulation, strain
relief and abrasion
protection
■Flame-retardant passing
ASTM D 635
■Excellent performance in
both hot and cold
environments
■Optional factory applied
adhesive provides watertight
environmental sealing in
wet and corrosive locations
■RoHS compliant
Specifications/Approvals
Applications
Ultra-high-shrink-ratio, heat-
shrinkable tubing, with
expansion ratios as high as
8-to-1, is designed to con-
form to odd shapes and
shrink over large transitions,
allowing for the repair and
sealing of cable connectors
and equipment. Cable
harnesses can be repaired
and released without
disassembly. This product
can be used to seal the
back end of a connector or
simply repair a damaged
outer insulation of a cable
or wire.
URHT tubing is available
with or without a hot melt
adhesive lining.
Installation
Minimum shrink
temperature: 135°C [275°F]
Minimum full recovery
temperature: 150°C [302°F]
Operating Temperature Range
-55°C to 135°C
[-67°F to 275°F]
1-130
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
URHT (Continued)
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging In pieces.
Ordering description Specify product name, size, cut length and color (for example, URHT-200-10-0).
Ordering Information
Part Numbering System
42 = Std Adhesive
86 = High Performance Adhesive
Unrestricted recovered length
Expanded inside diameter - as supplied
URHT - _ / _ / _
Inside Diameter Wall Thickness
Minimum Maximum Nominal Unrestricted Full
Size Expanded Recovered Recovered Recovered Length
as Supplied After Heating After Heating ± 6.35 (.250)
URHT-200 50.80 (2.000) 5.84 (0.230) 3.56 (0.140) 7.62, 101.60, 152.40, 254.00
(3, 4, 6, 10)
URHT-300 76.20 (3.000) 8.64 (0.340) 3.56 (0.140) 7.62, 101.60, 152.40, 254.00
(3, 4, 6, 10)
Product Dimensions
1-131
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Versafit
Highly Flame-Retardant,
Very Flexible, Low-Shrink-
Temperature, Polyolefin
Tubing
Product Facts
■2:1 shrink ratio
■Low shrink temperature
reduces installation time
and the risk of damage to
temperature-sensitive
components
■Very flexible; doesn’t easily
wrinkle when bent
■Highly flame-retardant
■Hot stamps extremely well
■Higher temperature rating,
better thermal stability, and
higher resistance to physical
abuse than noncrosslinked
materials
■Free of polybrominated
biphenyls (PBBs) and
polybrominated biphenyl
oxides and ethers (PBBOs
and PBBEs), which are
classified as environmentally
hazardous substances
■RoHS compliant
Installation
Minimum shrink
temperature: 70°C [158°F]
Minimum full recovery
temperature: 90°C [194°F]
Operating Temperature Range
-55°C to 135°C
[-67°F to 275°F]
Specifications/Approvals
Applications
Cost-effective choice for
many commercial and
military applications;
electrically insulates
and protects in-line
components, disconnect
terminals, and splices.
Bundles wires for very
flexible light-duty
harnesses. Strain-relieves
electrical wire connections
for commercial applica-
tions. Identifies or color-
codes wires, cables,
terminals, and components.
Available in: Americas Europe Asia Pacific
■■■
Series UL CSA Military Raychem
Versafit E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/5* RW-3009
600 V, 125°C 600 V, 125°C Classes 1 & 3
*Formerly MIL-I-23053/5 and MIL-DTL-23053/5.
®
1-132
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
Versafit (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness**
Size Expanded Maximum Recovered After Heating
as Supplied After Heating
3/64 1.63 ± 0.2 [0.064 ± 0.008] 0.6 [0.023] 0.40 ± 0.08 [0.016 ± 0.003]
1/16 1.85 ± 0.2 [0.073 ± 0.008] 0.8 [0.031] 0.43 ± 0.08 [0.017 ± 0.003]
3/32 2.79 ± 0.2 [0.110 ± 0.008] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003]
1/8 3.43 ± 0.2 [0.135 ± 0.008] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003]
3/16 5.21 ± 0.3 [0.205 ± 0.010] 2.4 [0.093] 0.51 ± 0.08 [0.020 ± 0.003]
1/4 7.11 ± 0.3 [0.280 ± 0.010] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003]
3/8 10.16 ± 0.4 [0.400 ± 0.015] 4.8 [0.187] 0.64 ± 0.08 [0.025 ± 0.003]
1/2 13.72 ± 0.4 [0.540 ± 0.015] 6.4 [0.250] 0.64 ± 0.08 [0.025 ± 0.003]
5/8*** 16.90 ± 0.4 [0.665 ± 0.015] 8.0 [0.315] 0.76 ± 0.08 [0.030 ± 0.003]
3/4 20.45 ± 0.4 [0.805 ± 0.015] 9.5 [0.375] 0.76 ± 0.08 [0.030 ± 0.003]
1 26.80 ± 0.4 [1.055 ± 0.015] 12.7 [0.500] 0.89 ± 0.12 [0.035 ± 0.005]
1 1/4*** 33.40 ± 0.7 [1.315 ± 0.025] 15.9 [0.625] 1.02 ± 0.15 [0.040 ± 0.006]
1 1/2 39.88 ± 0.8 [1.570 ± 0.030] 19.1 [0.750] 1.02 ± 0.15 [0.040 ± 0.006]
2 52.83 ± 1.0 [2.080 ± 0.040] 25.4 [1.000] 1.14 ± 0.16 [0.045 ± 0.007]
378.49 ± 1.0 [3.090 ± 0.040] 38.1 [1.500] 1.27 ± 0.20 [0.050 ± 0.008]
4104.14 ± 1.3 [4.100 ± 0.050] 50.8 [2.000] 1.40 ± 0.23 [0.055 ± 0.009]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
***Nonstandard size; available by special order only.
Color Standard Black (-0), white (-9), red (-2), blue (-6), yellow (-4)
Nonstandard Brown (-1), orange (-3), green (-5), violet (-7), gray (-8)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging**** On spools.
Ordering description***** Specify product name, size and color (for example, Versafit 1/4-0).
****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64” up to 1” (black only).
*****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.
Ordering Information
1-133
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Versafit-3X
Available in: Americas Europe Asia Pacific
■■■
Very Flexible, High-Shrink-
Ratio, Highly Flame-
Retardant, Low-Shrink-
Temperature, Polyolefin
Tubing
Product Facts
■Highly flame-retardant
■3:1 shrink ratio easily
accommodates irregular
shapes; few sizes cover a
wide range of diameters
■Low shrink temperature
reduces installation time
and the risk of damage to
temperature-sensitive
components
■Free of polybrominated
biphenyls (PBBs) and
polybrominated biphenyl
oxides and ethers (PBBOs
and PBBEs) which are
classified as environmentally
hazardous substances
■RoHS compliant
Specifications/Approvals
Applications
Provides electrical insula-
tion and strain relief of
in-line components,
electrical connections, wire
terminations, and splices.
Bundles wires for flexible
light duty harnesses.
Identifies or color codes
wires, cables, terminals and
electrical and electronic
components.
Installation
Minimum shrink
temperature: 70°C [158°F]
Minimum full recovery
temperature: 90°C [194°F]
Operating Temperature Range
-55°C to 135°C
[-67°F to 275°F]
Series UL CSA Raychem
Versafit-3X E35586 VW-1 LR31929 VW-1 RW-3009
600 V, 125°C 600 V, 125°C
®
1-134
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
Versafit-3X (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness*
Size Minimum Expanded Maximum Recovered After
as Supplied After Heating Heating
1/8 3.2 (0.125) 1.1 (0.042) 0.58 ± 0.08 (0.023 ± 0.003)
1/4 6.4 (0.250) 2.2 (0.083) 0.58 ± 0.08 (0.023 ± 0.003)
3/8 9.5 (0.375) 3.2 (0.125) 0.61 ± 0.08 (0.024 ± 0.003)
1/2 12.7 (0.500) 4.3 (0.166) 0.61 ± 0.08 (0.024 ± 0.003)
3/4 19.1 (0.750) 6.4 (0.250) 0.61 ± 0.08 (0.024 ± 0.003)
1 25.4 (1.000) 8.5 (0.333) 0.64 ± 0.08 (0.025 ± 0.003)
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Black (-0)
Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1),
orange (-3), violet (-7), gray (-8)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On spools.
Ordering description Specify product name, size and color (for example, Versafit-3X-1/4-0).
Ordering Information
1-135
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Versafit V2
Available in: Americas Europe Asia Pacific
■■■
Highly Flame-Retardant,
Very Flexible, Low-Shrink-
Temperature, Polyolefin
Tubing
Product Facts
■2:1 shrink ratio
■Low shrink temperature
reduces installation time
and the risk of damage to
temperature-sensitive
components
■Very flexible; doesn’t easily
wrinkle when bent
■Highly flame-retardant
■Hot stamps extremely well
■Higher temperature rating,
better thermal stability, and
higher resistance to physical
abuse than noncrosslinked
materials
■Free of polybrominated
biphenyls (PBBs) and
polybrominated biphenyl
oxides and ethers (PBBOs
and PBBEs), which are
classified as environmentally
hazardous substances
■RoHS compliant
Specifications/Approvals
Applications
Cost-effective choice
for many commercial
applications; electrically
insulates and protects
in-line components,
disconnect terminals, and
splices. Bundles wires for
very flexible light-duty
harnesses. Strain-relieves
electrical wire connections.
Identifies or color-codes
wires, cables, terminals,
and components.
Installation
Minimum shrink
temperature: 70°C [158°F]
Minimum full recovery
temperature: 90°C [194°F]
Operating Temperature Range
-30°C to 125°C
[-22°F to 257°F]
Series UL CSA Raychem
Versafit V2 E35586 VW-1 LR31929 VW-1 RW-3023
600 V, 125°C 600 V, 125°C
®
1-136
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
Versafit V2 (Continued)
Inside Diameter Wall Thickness
Expanded Maximum Expanded as Recovered*
Size as Supplied Recovered Supplied After Heating
After Heating (Nominal) (Minimum)
1.0 1.5 ± 0.2 [0.059 ± 0.008] 0.50 [0.020] 0.20 [0.008] 0.33 [0.013]
1.5 2.1 ± 0.2 [0.075 ± 0.008] 0.75 [0.030] 0.20 [0.008] 0.35 [0.014]
2.0 2.6 ± 0.2 [0.102 ± 0.008] 1.00 [0.039] 0.25 [0.010] 0.43 [0.017]
2.5 3.1 ± 0.2 [0.122 ± 0.008] 1.25 [0.049] 0.25 [0.010] 0.43 [0.017]
3.0 3.6 ± 0.2 [0.142 ± 0.008] 1.50 [0.059] 0.25 [0.010] 0.43 [0.017]
3.5 4.1 ± 0.3 [0.161 ± 0.012] 1.75 [0.069] 0.25 [0.010] 0.43 [0.017]
4.0 4.6 ± 0.3 [0.181 ± 0.012] 2.00 [0.079] 0.25 [0.010] 0.43 [0.017]
5.0 5.6 ± 0.3 [0.221 ± 0.012] 2.50 [0.098] 0.30 [0.012] 0.56 [0.022]
6.0 6.6 ± 0.3 [0.260 ± 0.012] 3.00 [0.118] 0.30 [0.012] 0.56 [0.022]
7.0 7.6 ± 0.3 [0.299 ± 0.012] 3.50 [0.138] 0.30 [0.012] 0.56 [0.022]
8.0 8.6 ± 0.3 [0.339 ± 0.012] 4.00 [0.158] 0.30 [0.012] 0.56 [0.022]
9.0 9.6 ± 0.3 [0.378 ± 0.012] 4.50 [0.177] 0.30 [0.012] 0.56 [0.022]
10.0 10.4 ± 0.3 [0.409 ± 0.012] 5.00 [0.197] 0.30 [0.012] 0.56 [0.022]
11.0 11.4 ± 0.3 [0.449 ± 0.012] 5.50 [0.217] 0.30 [0.012] 0.56 [0.022]
12.0 12.7 ± 0.3 [0.500 ± 0.012] 6.00 [0.236] 0.30 [0.012] 0.56 [0.022]
13.0 13.5 ± 0.3 [0.532 ± 0.012] 6.50 [0.256] 0.35 [0.014] 0.66 [0.026]
14.0 14.4 ± 0.4 [0.567 ± 0.016] 7.00 [0.276] 0.35 [0.014] 0.68 [0.027]
15.0 15.7 ± 0.4 [0.618 ± 0.016] 7.50 [0.295] 0.35 [0.014] 0.68 [0.027]
16.0 16.9 ± 0.4 [0.665 ± 0.016] 8.00 [0.315] 0.35 [0.014] 0.68 [0.027]
18.0 19.0 ± 0.4 [0.748 ± 0.016] 9.00 [0.354] 0.40 [0.016] 0.76 [0.030]
20.0 21.4 ± 0.4 [0.843 ± 0.016] 10.00 [0.394] 0.40 [0.016] 0.76 [0.030]
22.0 23.2 ± 0.4 [0.913 ± 0.016] 11.00 [0.433] 0.45 [0.018] 0.89 [0.035]
25.0 26.8 ± 0.4 [1.055 ± 0.016] 12.50 [0.492] 0.45 [0.018] 0.89 [0.035]
27.0 28.2 ± 0.5 [1.110 ± 0.020] 12.50 [0.492] 0.45 [0.018] 0.89 [0.035]
28.0 30.0 ± 0.5 [1.181 ± 0.020] 14.00 [0.551] 0.45 [0.018] 0.89 [0.035]
30.0 32.1 ± 0.5 [1.264 ± 0.020] 15.00 [0.591] 0.45 [0.018] 0.89 [0.035]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Product Dimensions
Color Standard Black (-0)
Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5), orange (-3),
violet (-7), brown (-1), gray (-8)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description Specify product name, size and color (for example, V2-3.0-0).
Ordering Information
1-137
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Versafit V4
Available in: Americas Europe Asia Pacific
■■■
Very-Thin-Wall, Very
Flexible, Highly
Flame-Retardant,
Polyolefin Tubing
Product Facts
■2:1 shrink ratio
■Very thin wall provides
space savings and rapid
shrinking
■Low shrink temperature
further reduces installation
time and risk of damage to
temperature-sensitive
components
■Very flexible; doesn’t easily
wrinkle when bent
■Free of polybrominated
biphenyls (PBBs) and
polybrominated biphenyl
oxides and ethers (PBBOs
and PBBEs), which are
classified as
environmentally
hazardous substances
■RoHS compliant
Specifications/Approvals
Applications
Typically used where
space saving is important.
Offers the ability to pack
components more closely
than is possible with
standard tubings. Cost-
effective choice for many
commercial applications;
electrically insulates and
protects in-line compo-
nents, disconnect terminals,
and splices. Used for strain
relief on high-density
connectors.
Installation
Minimum shrink
temperature: 70°C [158°F]
Minimum full recovery
temperature: 90°C [194°F]
Operating Temperature Range
-30°C to 125°C
[-22°F to 257°F]
Series UL CSA Raychem
Versafit V4 E85381 VW-1 LR31929 VW-1 RW-3023
300 V, 125°C 150 V, 125°C
®
1-138
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
Versafit V4 (Continued)
Inside Diameter Wall Thickness
Expanded Maximum Expanded as Recovered*
Size as Supplied Recovered Supplied After Heating
After Heating (Nominal) (Minimum)
0.6 0.95 ± 0.25 [0.037 ± 0.010] 0.30 [0.012] 0.10 [0.004] 0.25 [0.010]
0.8 1.20 ± 0.25 [0.047 ± 0.010] 0.40 [0.016] 0.10 [0.004] 0.25 [0.010]
1.0 1.40 ± 0.25 [0.055 ± 0.010] 0.50 [0.020] 0.10 [0.004] 0.25 [0.010]
1.5 1.90 ± 0.25 [0.075 ± 0.010] 0.75 [0.030] 0.10 [0.004] 0.25 [0.010]
2.0 2.30 ± 0.25 [0.091 ± 0.010] 1.00 [0.039] 0.10 [0.004] 0.25 [0.010]
2.5 2.80 ± 0.25 [0.110 ± 0.010] 1.25 [0.049] 0.15 [0.006] 0.25 [0.010]
3.0 3.30 ± 0.25 [0.130 ± 0.010] 1.50 [0.059] 0.15 [0.006] 0.25 [0.010]
3.5 3.80 ± 0.25 [0.150 ± 0.010] 1.75 [0.069] 0.15 [0.006] 0.25 [0.010]
4.0 4.40 ± 0.25 [0.173 ± 0.010] 2.00 [0.079] 0.15 [0.006] 0.25 [0.010]
5.0 5.50 ± 0.25 [0.217 ± 0.010] 2.50 [0.098] 0.15 [0.006] 0.25 [0.010]
6.0 6.50 ± 0.40 [0.256 ± 0.016] 3.00 [0.118] 0.15 [0.006] 0.28 [0.011]
7.0 7.50 ± 0.40 [0.295 ± 0.016] 3.50 [0.138] 0.15 [0.006] 0.28 [0.011]
8.0 8.50 ± 0.40 [0.335 ± 0.016] 4.00 [0.158] 0.15 [0.006] 0.28 [0.011]
9.0 9.50 ± 0.40 [0.374 ± 0.016] 4.50 [0.177] 0.15 [0.006] 0.28 [0.011]
10.0 10.50 ± 0.50 [0.413 ± 0.020] 5.00 [0.197] 0.15 [0.006] 0.28 [0.011]
Inside Diameter Recovered Wall Thickness*
Inch Minimum Expanded Maximum Recovered After
Size as Supplied After Heating Heating
3/64 1.2 [0.046] 0.6 [0.023] 0.30 ± 0.05 [0.012 ± 0.002]
1/16 1.6 [0.062] 0.8 [0.031] 0.30 ± 0.05 [0.012 ± 0.002]
3/32 2.4 [0.093] 1.2 [0.046] 0.30 ± 0.05 [0.012 ± 0.002]
1/8 3.2 [0.125] 1.6 [0.062] 0.33 ± 0.05 [0.013 ± 0.002]
3/16 4.8 [0.187] 2.4 [0.093] 0.33 ± 0.05 [0.013 ± 0.002]
1/4 6.4 [0.250] 3.2 [0.125] 0.36 ± 0.08 [0.014 ± 0.003]
3/8 9.5 [0.375] 4.8 [0.187] 0.36 ± 0.08 [0.014 ± 0.003]
1/2 12.7 [0.500] 6.4 [0.250] 0.36 ± 0.08 [0.014 ± 0.003]
3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003]
1 25.4 [1.000] 12.7 [0.500] 0.51 ± 0.08 [0.020 ± 0.003]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Product Dimensions
Color Standard Black (-0)
Nonstandard Other colors available upon request.
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Marking Marked with UL/CSA/-F- legends (metric sizes) or unmarked (inch sizes).
Ordering description Specify product name, size (mm or in.) and color (for example, V4-1.0-0).
Ordering Information
1-139
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Versaflex
Available in: Americas Europe Asia Pacific
■■
Applications
Versaflex sleeving is suited
for the mechanical protec-
tion of wire harnesses,
hoses, and all other appli-
cations where exceptional
flexibility combined with
superior abrasion/cut resist-
ance is required. It also
serves as an economical
means for wire bundling
that will not trap heat or
moisture; expanding easily
to fit over irregular shapes,
then contracting to conform
and grip. To prevent
fraying, these products
should be cut to length
using a hot knife.
Series UL Raychem
Versaflex-FR E306976 VW-1, 125°C
Versaflex — RK-6772
Expandable, Braided,
Polyester Sleeving
Product Facts
■Excellent abrasion and cut-
through resistance
■Lightweight
■Flexible (even at low
temperatures)
■Fungus proof
■Not affected by most
chemical and solvents,
non-hygroscopic
■Versaflex-FR sleeving
meets UL VW-1 and is self-
extinguishing
■Wide range of sizes
available
■RoHS compliant
Specifications/Approvals
Installation
This product is cold
applied.
Operating Temperature Range
-50°C to 150°C
[-58°F to 302°F]
(220°C [-58°F to 302°F] for
short periods)
1-140
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
Versaflex (Continued)
Versaflex (metric)
Nominal Size Size Range
Minimum Maximum
3 (0.118) 1 (0.039) 5 (0.197)
4 (0.158) 2 (0.079) 7 (0.276)
5 (0.197) 3 (0.118) 9 (0.354)
6 (0.236) 4 (0.158) 12 (0.472)
8 (0.315) 5 (0.197) 12 (0.472)
10 (0.394) 7 (0.276) 15 (0.591)
12 (0.472) 8 (0.315) 17 (0.669)
15 (0.591) 10 (0.394) 20 (0.787)
20 (0.787) 14 (0.551) 26 (1.024)
25 (0.984) 18 (0.709) 34 (1.339)
30 (1.181) 20 (0.787) 40 (1.575)
40 (1.575) 30 (1.181) 50 (1.969)
50 (1.969) 40 (1.575) 60 (2.362)
Versaflex (Imperial)
Size Nominal Size Size Range
1/8 3 (0.118) 2.4 – 6.4 (0.094 – 0.252)
1/4 6 (0.236) 3.2 – 9.5 (0.125 – 0.375)
3/8 10 (0.394) 4.7 – 16 (0.185 – 0.630)
1/2 13 (0.512) 6.4 – 19 (0.252 – 0.748)
3/4 19 (0.748) 13 – 32 (0.512 – 1.260)
1-1/4 32 (1.256) 19 – 45 (0.748 – 1.772)
1-3/4 45 (1.772) 32 – 70 (1.260 – 2.756)
2 51 (2.008) 38 – 76 (1.496 – 2.992)
Versaflex-FR flame retardant, expandable polyester braid
Size Nominal Size Size Range
1/8 3 (0.118) 2.4 – 6.4 (0.094 – 0.252)
1/4 6 (0.236) 3.2 – 9.5 (0.125 – 0.375)
3/8 10 (0.394) 4.7 – 16 (0.185 – 0.630)
1/2 13 (0.512) 6.4 – 19 (0.252 – 0.748)
3/4 19 (0.748) 13 – 32 (0.512 – 1.260)
1-1/4 32 (1.256) 19 – 45 (0.748 – 1.772)
1-3/4 45 (1.772) 32 – 70 (1.260 – 2.756)
2 51 (2.008) 38 – 76 (1.496 – 2.992)
Product Dimensions
Color Standard Versaflex (metric) : Black (-0) Grey (-8)
Versaflex (imperial) : Black (-0)
Versaflex-FR : Black with a white X tracer (-09)
Standard packaging On spools.
Ordering description Specify product name, size and color (for example, VERSAFLEX-FR-1/4-09-SP)
Ordering Information
1-141
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
XFFR
Halogen-Free,
Flame-Retardant,
Heat-Shrinkable Tubing
Product Facts
■Emits minimal amounts of
toxic or acid gasses during
combustion
■Meets performance
requirements of
MIL-C-24640 and
MIL-C-24643 cable jackets
■Resists moisture, fungus,
and weathering
■Available in expansion
ratios as high as 3:1
■XFFR has the following
approvals:
- ABS (American Bureau of
Shipping)
- Lloyd’s (Lloyd’s Register of
Shipping)
■RoHS compliant
Specifications/Approvals Series Military Industry Raychem
XFFR MIL-C-24640 NES 713 RW-2016
MIL-C-24643 NES 711
Applications
XFFR halogen-free tubing
can be used for rejacketing
and repairing halogen-free
cables in any enclosed area
where a flame-retardant,
halogen-free environment is
required. These environments
include tunnels, buildings,
mass transit vehicles, and
ships. When installed with
S-1305 tape, the tubing can
also be used in applica-
tions requiring water seal-
ing and protection from
abrasion and corrosion.
Installation
Minimum shrink
temperature: 70°C [158°F]
Minimum full recovery
temperature: 121°C [250°F]
Operating Temperature Range
-55°C to 110°C
[-67°F to 230°F]
Available in: Americas Europe Asia Pacific
■■■
1-142
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
XFFR (Continued)
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths.
Ordering Information
Part Numbering System
“NM” - no mark
Length in feet (4 feet standard)
Size
Family
XFFR - 03 X 4 / NM
Product Dimensions Inside Diameter Recovered Wall Thickness*
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating (Nominal)
XFFR-03 7.62 [0.300] 2.54 [0.100] 2.03 [0.080]
XFFR-04 10.16 [0.400] 3.81 [0.150] 2.03 [0.080]
XFFR-07 19.05 [0.750] 5.59 [0.220] 2.03 [0.080]
XFFR-11 27.94 [1.100] 9.52 [0.375] 2.67 [0.105]
XFFR-15 38.10 [1.500] 12.70 [0.500] 3.05 [0.120]
XFFR-20 50.80 [2.000] 19.05 [0.750] 3.05 [0.120]
XFFR-30 76.20 [3.000] 31.75 [1.250] 4.06 [0.160]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
1-143
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
ZH2
Available in: Americas Europe Asia Pacific
■■■
Flexible, Highly Flame-
Retardant, Low Recovery
Temperature, ZEROHAL
Polyolefin Tubing
Product Facts
■2:1 shrink ratio
■Highly flame-retardant;
UL/CSA VW-1 flammability
rating
■Environmentally friendly
tubing essentially free of
halogens
■Emits minimal amounts of
toxic or acid gasses when
burned
■RoHS compliant
Specifications/Approvals
Applications
Electrical insulation and
strain relief of connections
and terminations in comput-
ers, appliances, and other
commercial electronic
products. Jacketing and
bundling of light duty har-
nesses in rail and mass
transit vehicles, buildings,
and other enclosed areas
where emission of toxic
gasses from burning mate-
rials containing halogens is
very undesirable.
Installation
Minimum shrink
temperature: 70°C [158°F]
Minimum full recovery
temperature: 90°C [194°F]
Operating Temperature Range
-30°C to 125°C
[-22°F to 257°F]
Series UL CSA Raychem
ZH2 E35586 VW-1 LR31929 VW-1 RW-3036
600 V, 125°C 600 V, 125°C
®
1-144
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
ZH2 (Continued)
Inside Diameter Wall Thickness
Expanded Maximum Expanded as Recovered*
Size as Supplied Recovered Supplied After Heating
After Heating (Nominal) (Minimum)
0.8 1.2 ± 0.2 [0.047 ± 0.008] 0.40 [0.016] 0.20 [0.008] 0.33 [0.013]
1.0 1.5 ± 0.2 [0.059 ± 0.008] 0.50 [0.020] 0.20 [0.008] 0.33 [0.013]
1.5 2.1 ± 0.2 [0.075 ± 0.008] 0.75 [0.030] 0.20 [0.008] 0.34 [0.013]
2.0 2.6 ± 0.2 [0.102 ± 0.008] 1.00 [0.039] 0.25 [0.010] 0.43 [0.017]
2.5 3.1 ± 0.2 [0.122 ± 0.008] 1.25 [0.049] 0.25 [0.010] 0.43 [0.017]
3.0 3.6 ± 0.2 [0.142 ± 0.008] 1.50 [0.059] 0.25 [0.010] 0.43 [0.017]
3.5 4.1 ± 0.3 [0.161 ± 0.012] 1.75 [0.069] 0.25 [0.010] 0.43 [0.017]
4.0 4.6 ± 0.3 [0.181 ± 0.012] 2.00 [0.079] 0.25 [0.010] 0.43 [0.017]
5.0 5.6 ± 0.3 [0.221 ± 0.012] 2.50 [0.098] 0.30 [0.012] 0.56 [0.022]
6.0 6.6 ± 0.3 [0.260 ± 0.012] 3.00 [0.118] 0.30 [0.012] 0.56 [0.022]
7.0 7.6 ± 0.3 [0.299 ± 0.012] 3.50 [0.138] 0.30 [0.012] 0.56 [0.022]
8.0 8.6 ± 0.3 [0.339 ± 0.012] 4.00 [0.158] 0.30 [0.012] 0.56 [0.022]
9.0 9.6 ± 0.3 [0.378 ± 0.012] 4.50 [0.177] 0.30 [0.012] 0.56 [0.022]
10.0 10.4 ± 0.3 [0.409 ± 0.012] 5.00 [0.197] 0.30 [0.012] 0.56 [0.022]
11.0 11.4 ± 0.3 [0.449 ± 0.012] 5.50 [0.217] 0.30 [0.012] 0.56 [0.022]
12.0 12.7 ± 0.3 [0.500 ± 0.012] 6.00 [0.236] 0.30 [0.012] 0.56 [0.022]
13.0 13.5 ± 0.3 [0.532 ± 0.012] 6.50 [0.256] 0.35 [0.014] 0.66 [0.026]
14.0 14.4 ± 0.4 [0.567 ± 0.016] 7.00 [0.276] 0.35 [0.014] 0.68 [0.027]
15.0 15.7 ± 0.4 [0.618 ± 0.016] 7.50 [0.295] 0.35 [0.014] 0.68 [0.027]
16.0 16.9 ± 0.4 [0.665 ± 0.016] 8.00 [0.315] 0.35 [0.014] 0.68 [0.027]
18.0 19.0 ± 0.4 [0.748 ± 0.016] 9.00 [0.354] 0.40 [0.016] 0.76 [0.030]
20.0 21.4 ± 0.4 [0.843 ± 0.016] 10.00 [0.394] 0.40 [0.016] 0.76 [0.030]
22.0 23.2 ± 0.4 [0.913 ± 0.016] 11.00 [0.433] 0.45 [0.018] 0.89 [0.035]
25.0 26.8 ± 0.4 [1.055 ± 0.016] 12.50 [0.452] 0.45 [0.018] 0.89 [0.035]
27.0 28.2 ± 0.5 [1.110 ± 0.020] 12.50 [0.452] 0.45 [0.018] 0.89 [0.035]
28.0 30.0 ± 0.5 [1.181 ± 0.020] 14.00 [0.551] 0.45 [0.018] 0.89 [0.035]
30.0 32.1 ± 0.5 [1.264 ± 0.020] 15.00 [0.591] 0.45 [0.018] 0.89 [0.035]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Product Dimensions
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On spools.
Ordering description Specify product name, size and color (for example, ZH2-6.0-0).
Ordering Information
1-145
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
ZH4
Available in: Americas Europe Asia Pacific
■■■
Very-Thin-Wall, Very
Flexible, Highly Flame-
Retardant, Low Recovery
Temperature, ZEROHAL
Polyolefin Tubing
Product Facts
■2:1 shrink ratio
■Highly flame-retardant;
UL/CSA VW-1 flammability
rating
■Very thin wall provides
space savings and rapid
shrinking
■Low shrink temperature
further reduces installation
time and risk of damage to
temperature-sensitive
components
■Environmentally friendly
tubing essentially free of
halogens
■Emits minimal amounts of
toxic or acid gasses when
burned
■RoHS compliant
Specifications/Approvals
Applications
Electrical insulation and
protection of in-line compo-
nents, disconnect terminals,
and splices in computers,
appliances, and other com-
mercial electronic products.
Typically used where space
saving is important. Offers
the ability to pack compo-
nents more closely than is
possible with standard
tubings. Used for strain
relief on high-density con-
nectors. Suitable for use in
rail and mass transit vehi-
cles, buildings, and other
enclosed areas where
emission of toxic gasses
from burning materials con-
taining halogens is very
undesirable.
Installation
Minimum shrink
temperature: 70°C [158°F]
Minimum full recovery
temperature: 90°C [194°F]
Operating Temperature Range
-30°C to 125°C
[-22°F to 257°F]
Series UL CSA Raychem
ZH4 E85381 VW-1 LR31929 VW-1 RW-3036
300 V, 125ºC 150 V, 125ºC
®
1-146
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
ZH4 (Continued)
Inside Diameter Wall Thickness
Expanded Maximum Expanded as Recovered*
Size as Supplied Recovered Supplied After Heating
After Heating (Nominal) (Minimum)
0.6 0.95 ± 0.25 [0.037 ± 0.010] 0.30 [0.012] 0.10 [0.004] 0.25 [0.010]
0.8 1.20 ± 0.25 [0.047 ± 0.010] 0.40 [0.016] 0.10 [0.004] 0.25 [0.010]
1.0 1.40 ± 0.25 [0.055 ± 0.010] 0.50 [0.020] 0.10 [0.004] 0.25 [0.010]
1.5 1.90 ± 0.25 [0.075 ± 0.010] 0.75 [0.030] 0.10 [0.004] 0.25 [0.010]
2.0 2.30 ± 0.25 [0.091 ± 0.010] 1.00 [0.039] 0.10 [0.004] 0.25 [0.010]
2.5 2.80 ± 0.25 [0.110 ± 0.010] 1.25 [0.049] 0.15 [0.006] 0.25 [0.010]
3.0 3.30 ± 0.25 [0.130 ± 0.010] 1.50 [0.059] 0.15 [0.006] 0.25 [0.010]
3.5 3.80 ± 0.25 [0.150 ± 0.010] 1.75 [0.069] 0.15 [0.006] 0.25 [0.010]
4.0 4.40 ± 0.25 [0.173 ± 0.010] 2.00 [0.079] 0.15 [0.006] 0.25 [0.010]
5.0 5.50 ± 0.25 [0.217 ± 0.010] 2.50 [0.098] 0.15 [0.006] 0.25 [0.010]
6.0 6.50 ± 0.40 [0.256 ± 0.016] 3.00 [0.118] 0.15 [0.006] 0.28 [0.011]
7.0 7.50 ± 0.40 [0.295 ± 0.016] 3.50 [0.138] 0.15 [0.006] 0.28 [0.011]
8.0 8.50 ± 0.40 [0.335 ± 0.016] 4.00 [0.158] 0.15 [0.006] 0.28 [0.011]
9.0 9.50 ± 0.40 [0.374 ± 0.016] 4.50 [0.177] 0.15 [0.006] 0.28 [0.011]
10.0 10.50 ± 0.50 [0.413 ± 0.020] 5.00 [0.197] 0.15 [0.006] 0.28 [0.011]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Product Dimensions
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On spools.
Ordering description Specify product name, size and color (for example, ZH4-2.0-0).
Ordering Information
1-147
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
ZH-100
Flexible, Thin-Wall, Low-
Fire-Hazard Tubing
Product Facts
■2:1 shrink ratio
■Low smoke emissions
■Flexible, flame-retardant
■No added halogens
■Low evolution of acid gases
■RoHS compliant
Specifications/Approvals Series Industry Raychem
ZH-100 BR 1326A RW-2031
Applications
ZH-100 is a flexible,
thin-wall, heat-shrinkable
tubing designed for low-
fire-hazard applications.
ZH-100 contains no added
halogens, and exhibits
excellent fire safety
characteristics combined
with low evolution of acid
gases, while retaining good
mechanical and fluid
resistance properties.
Installation
Minimum shrink
temperature: 80°C [176°F]
Minimum full recovery
temperature: 120°C [248°F]
Operating Temperature Range
-30°C to 105°C
[-22°F to 221°F]
Available in: Americas Europe Asia Pacific
■■■
1-148
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
ZH-100 (Continued)
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description Specify product name, size and color (for example, ZH-100 1/8-0).
Ordering Information
Product Dimensions Inside Diameter Recovered Wall Thickness*
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
1/8 3.2 [0.125] 1.6 [0.062] 0.50 ± 0.10 [0.019 ± 0.004]
3/16 4.8 [0.187] 2.4 [0.093] 0.50 ± .0.10 [0.019 ± 0.004]
1/4 6.4 [0.250] 3.2 [0.125] 0.65 ± 0.15 [0.026 ± 0.006]
3/8 9.5 [0.375] 4.8 [0.187] 0.65 ± 0.15 [0.026 ± 0.006]
1/2 12.7 [0.500] 6.4 [0.250] 0.65 ± 0.15 [0.026 ± 0.006]
3/4 19.0 [0.750] 9.5 [0.375] 0.75 ± 0.15 [0.030 ± 0.006]
1 25.4 [1.000] 12.7 [0.500] 0.90 ± 0.15 [0.035 ± 0.006]
1 1/2 38.0 [1.500] 19.0 [0.750] 1.00 ± 0.20 [0.039 ± 0.008]
251.0 [2.000] 25.4 [1.000] 1.15 ± 0.25 [0.045 ± 0.010]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
1-149
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
ZHTM
Heat-Shrinkable, Flexible
Tubing with Low Toxicity for
Fire Safety Applications
Product Facts
■2:1 shrink ratio
■Low smoke emission
■System 100 tubing
■RoHS compliant
properties. Used for
insulation and protection
of cables, harnesses, and
electrical and electronic
components in enclosed
spaces, such as in marine
applications, mass transit
systems, and offshore
installations, to reduce
toxicity risks, or where
equipment would be
irreparably damaged
by corrosive products
of combustion.
Installation
Minimum shrink
temperature: 80°C [176°F]
Minimum full recovery
temperature: 121°C [250°F]
Operating Temperature Range
-30°C to 105°C
[-22°F to 221°F]
Specifications/Approvals
Applications
A flexible, thick-wall, heat-
shrinkable tubing to be
used in conjunction with
-100 molded parts and
Zerohal cable to form
Raychem System 100. This
material exhibits excellent
fire safety characteristics
combined with low smoke
emission and low evolution
of acid gases while
retaining good mechanical
and fluid-resistance
Available in: Americas Europe Asia Pacific
■■■
Series Military Agency Industry Raychem
ZHTM Def. Stan. 59-97 BS 4G-198 Part 3 Type 15 BR 1326A RW-2058
Issue 3 Type 8 VG 95343 Part 5 Type L
VDE 0341/Pt 9005
1-150
RAYCHEM Tubing Products
9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 Germany: 49-6251-133-1999
CIS WR 08/2011 millimeters unless otherwise reference purposes only. Canada: 1-905-475-6222 China: 86-400-820-6015
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
te.com are metric equivalents. to change. L. & S. America: 54-11-4733-2200 UK: 44-800-267-666
ZHTM (Continued)
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description** Specify product name, size and color (for example, ZHTM 8/4-0).
**Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description.
Ordering Information
Product Dimensions Inside Diameter Recovered Wall Thickness*
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
3/1.5 3.0 [0.118] 1.5 [0.059] 0.70 ± 0.10 [0.028 ± 0.004]
5/2.5 5.0 [0.197] 2.5 [0.098] 0.75 ± 0.12 [0.030 ± 0.005]
8/4 8.0 [0.315] 4.0 [0.157] 0.80 ± 0.15 [0.031 ± 0.006]
12/6 12.0 [0.472] 6.0 [0.236] 0.90 ± 0.15 [0.035 ± 0.006]
18/9 18.0 [0.709] 9.0 [0.354] 1.00 ± 0.18 [0.039 ± 0.007]
24/12 24.0 [0.945] 12.0 [0.472] 1.10 ± 0.20 [0.043 ± 0.008]
40/20 40.0 [1.575] 20.0 [0.789] 1.30 ± 0.23 [0.051 ± 0.009]
50/30 50.0 [1.969] 30.0 [1.181] 1.50 ± 0.28 [0.059 ± 0.011]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
