High Current Products
Catalog 65141 Revised 4-01
High Current Products
Catalog 65141
Revised 4-01
Interfaces
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
2
Product Facts
■Pins and sockets have low
insertion force
■High current ratings with
very low resistance
■All plated products are gold
or silver plated
■Louvertac bands have
a temperature range
from –196°C to
+200°C available
■Formed bands are
available for up to
1.250 [31.75] pin
diameter
THREAD MOUNT PIN IS
INSTALLED DIRECTLY INTO
POWER SUPPLY
65 POSITION
AMPOWER MULTI PIN
PLUS PLUG AND
RECEPTACLE
MATE-N-LOK II
CONNECTOR WITH
HIGH CURRENT
CONTACTS
THREAD MOUNT
PIN ASSEMBLY
WITH AMP TERMINAL
THREAD MOUNT SOCKET
IS INSTALLED DIRECTLY
INTO POWER SUPPLY
THREADED SLEEVE SOCKET
A S S E M B LY IS INSTA L L E D
D I R E C T LY INTO
P OWER SUPPLY
Metrimate
DRAWER CONNECTOR
WITH HIGH CURRENT
CONTACTS
CRIMP PIN
WITH CABLE
INSTALLED
TYPICAL APPLICATION OF
LOUVERTAC STRIP
35 POSITION
AMPOWER MULTI PIN
PLUS PLUG AND
RECEPTACLE
The transfer of high curre n t
with manageable insert i o n
and withdrawal forces has
always presented a challenge
to the connector industry.
L o u v e rta c bands provide
a unique means of transfer-
ring high amperage with a
resultant space and weight
savings. Tyco Electro n i c s
Corporation offers a wide
range of pin and socket
sizes for your applications.
Strip and formed Louvert a c
bands are also off e red for
customer use in their own
contact design. The wide
variety of flat and form e d
male and female bands
p r ovide the ability to design
electrical connections more
inexpensively and quickly.
L o u v e rta c products are your
high current applications
s o l u t i o n .
The variety of pins and
sockets available from Ty c o
E l e c t r onics Corporation
p r ovide a quick and simple
solution to most high curre n t
a p p l i c a t i o n s .
© 1992, 1993, 1995, 1997, 1998 and
2001 by Tyco Electronics Corporation.
All Rights Reserved.
AMP, AMPLIMITE, AMPOWER,
DYNA-CRIMP, LGH, M ATE-N-LOK, and
TYCO are trademarks.
Other products, logos, and Company
names mentioned herein may be trade-
marks of their respective owners.
Answers
to your
q u e s t i o n s
a re just a
phone call or
mouse click
a w a y.
On-LineCatalog
http://catalog.tycoelectronics.com
If you prefer to find your information elec-
tronically, check out our web site featuring a
catalog containing over 135,000 products.
Customer drawings, specifications, test
reports, CAD models and electrical SPICE
models, PCB layouts and panel cutouts can
be downloaded from the web site. Cross ref-
erences to hundreds of competitors makes it
even easier to find the right part for nearly
any application.
TechnicalSupportCenter
1-800-522-6752
www.tycoelectronics.com/help
Our Technical Support Specialists provide
information on distributor locations,
drawing/prints, application/product
specifications, PCB layouts, technical informa-
tion, plating, electrical characteristics, dimen-
sions, value added capabilities, and
3D modeling/simulation.
ToolingAssistance
1-800-522-6752
www.tycoelectronics.com/help
Tooling support specialists will assist
you in selecting hand tools, machines
and applicators, identify tooling parts,
and provide information about maintenance,
adjustment and repair.
CustomerService
1-800-522-6752
www.tycoelectronics.com/help
Receive price and delivery information
immediately. You can also place new orders,
change or expedite existing orders, and
request product samples and literature
through the Customer Service Department.
AMPFAX®Service
1-800-522-6752
Documents available through AMP FAX
include part numbers/catalog pages, draw-
ings, application/product specifications, PCB
layouts, and distributor information. Order
as many as 20 pages of information at a time,
with more than 100,000 drawings, specs, and
more available.
Support Services
65141–5M–LUG–DSP–04-01–0G3B
Printed in U.S.A.
Tyco Electronics Corporation, Harrisburg, PA 17105
39
High Current Products
Catalog 65141
Revised 4-01
Table of Contents
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
3
Need more information?
Call the Technical Support
Center:
1-800-522-6752
The Center is staffed with
specialists well versed in all
AMP products. The Center
can provide you with:
■Technical Support
■Catalogs
■Technical Documents
■Product Samples
■Authorized Distributor
Locations
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Thread Mount Socket and Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Threaded Sleeve Socket Assembly and Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Crimp Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Crimp Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
High Current Upgrade Program —
Metrimate Drawer Connector Contacts, Size 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Universal MATE-N-LOK II Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9, 10
Type XII Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Size 16, Type II and Type III+ Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Size 20 Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
AMPOWER Multi Pin Plus Connectors —
Standard 2-, 3-, 4- and 8-Position Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Standard 65-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Standard 35-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
39-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
43-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
35-Position and 28-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19, 20
24-Position and 11-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
2-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
9 mm Pin and Socket Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
9 mm Thread Mount Pin and Socket Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3 mm Pin and Socket Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3 mm Solder Tail Pin and Socket Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Type III+ Signal Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3 mm Hot Mate Pin and Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Multimate Pin and Socket Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Type III+ Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
High Current Size 16 Contacts and Solder Tail Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Connector Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Contact Sequential Mating Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Fork Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Louvertac Strip, Torsional Louver Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Louvertac Strip, Bridge Louver Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Preformed Female Louvertac Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-35
Preformed Male Louvertac Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35, 36
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
High Current Products
Catalog 65141
Revised 4-01
Thread Mount Socket and Pin Assembly
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
4
Thread Mount Sockets
These sockets are designed for easy
installation and removal. The large
variety of sizes have ratings from 30
continuous amps and can be mated with
Thread Mount Pins and Crimp Pins.
Contin. Voltage Dimensions Louvertac
Mating Part Thread Current Drop A B C D E F Band
Pin Dia. Number (Amp) (mV) Dia. Dia. Ref. Plating
2 mm 192059-1 M3x0.5 30 12 .080 .220 .670 1.42 .630 .790 Silver
2.0 5.6 17.0 36.1 16 20.1
4 mm 192129-1 10-32 60 10 .160 .280 .790 2.00 1.00 1.00 Gold
4.1 7.1 20.1 50.8 25.4 25.4
6 mm 192211-1 1/4-28 100 11 .240 .410 .800 2.09 1.00 1.09 Gold
6.1 10.4 20.3 53.1 25.4 27.7
8 mm 192271-1 5/16-24 185 12 .320 .560 1.40 3.07 1.42 1.65 Silver
8.1 14.2 35.6 78 36.0 41.9
Thread Mount Pins
These pins are designed for thread
mount. The large variety of sizes have
ratings from 30 continuous amps and
are designed to be mated with Thread
Mount Sockets, Threaded Sleeve
Sockets and Crimp Sockets.
Material —Brass
Finish — Silver Contin. Dimensions
Pin Part Thread Current A B C D E
Dia. Number (Amp) Dia. Ref.
2 mm 192085-1 M3x0.5 30 .080 .16 .65 1.40 .63
2.0 4.1 16.5 35.6 15.0
4 mm 192161-1 10-32 60 .160 .25 .77 1.91 .99
4.1 6.4 19.6 48.5 25.1
6 mm 192244-1 1/4-28 100 .240 .31 .77 2.03 1.11
6.1 7.9 19.6 51.6 25.2
8 mm 192293-1 5/16-24 185 .320 .44 1.30 2.95 1.47
8.1 11.2 33.0 74.9 37.3
Material
Body —Brass
Louvertac Band — Beryllium Copper
Finish
Body —Silver
Louvertac Band —
See Table
High Current Products
Catalog 65141
Revised 4-01
Threaded Sleeve Socket Assembly and Application
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
5
Threaded Sleeve Sockets
The Threaded Sleeve Socket Assembly is
designed for High Current in a restricted
space. The Sleeve can be screwed
directly into a threaded bus bar or it may
be inserted into a drilled hole in the bus
bar with tightened nuts on each side of
the bus bar. A Crimp Pin or Thread
Mount Pin can be attached to a cable for
the completed connector.
Material
Body — Brass
Louvertac Band — Beryllium Copper
Finish
Body — Silver
Louvertac Band —
See Table
Contin. Voltage Dimensions Louvertac
Mating Part Thread Current Drop A B C D Band
Pin Dia. Number (Amp) (mV) Dia. Plating
2 mm 1-192447-0 5/16-32 30 12 .090 .650 .060 .060 Silver
2.3 16.5 1.5 1.5
4 mm 192447-8 5/16-32 60 10 .160 .770 .060 .060 Gold
4.1 19.6 1.5 1.5
6 mm 192447-2 1/2-20 100 11 .240 .770 .078 .078 Gold
6.1 19.6 2.0 2.0
8 mm 1-192447-8 9/16-18 185 12 .320 1.35 .100 .100 Silver
8.1 34.3 2.5 2.5
12 mm 1-192447-2 3/4-16 UNF 290 13 .479 1.34 .130 .130 Silver
-2A 12.2 34.0 3.3 3.3
High Current Products
Catalog 65141
Revised 4-01
Crimp Pins
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
6
Crimp Pins feature a mechanism for
locking the pin into a housing designed
by the customer. The 2 mm and 4 mm
pins are crimped with a Daniels Hand
Crimp Tool. Pin sizes from 6 mm to
8 mm may be crimped with the indicated
tooling and a DYNA-CRIMP 69120-1
electric-hydraulic power unit. The large
variety of sizes have ratings from 24
continuous amps and can be mated with
Thread Mount Socket Assemblies,
Threaded Sleeve Socket Assemblies or
Crimp Sockets.
Contin. Voltage Dimensions Use Tooling Part Numbers
Pin Part Current Drop A B C D E F G with Crimp Crimp Extraction
Dia. No. (Amp) (mV) Dia. Dia. Dia. AWG Die Head Tool
193837-1 24 10 1.40 .225 .100 .640 .211 .050 .080 14 M310 TP1019 318813-1
35.6 5.72 2.54 16.3 5.36 1.27 2.0
2 mm
193837-1 30 12 1.40 .225 .100 .640 .211 .050 .080 12 M310 TP1019 318813-1
35.6 5.72 2.54 16.3 5.36 1.27 2.0
193837-2 44 81.53 .300 .145 .750 .211 .050 .160 10 M310 TP1020 679916-1
38.9 7.6 3.7 19.1 5.36 1.27 4.0
4 mm
193837-3 60 81.53 .300 .181 .750 .211 .050 .160 8 M310 TP1020 679916-1
38.9 7.6 4.60 19.1 5.36 1.27 4.0
193837-4 76 91.64 .410 .235 .760 .211 .050 .240 6 69133-1 69099 679917-1
41.7 10.4 5.97 19.3 5.36 1.27 6.0
6 mm
193837-5 100 91.73 .410 .290 .760 .211 .050 .240 4 69134-2 69099 679917-1
43.9 10.4 7.37 19.3 5.36 1.27 6.0
193837-6 135 10 2.50 .570 .390 1.30 .211 .050 .320 2 46765-3 69099 679918-1
63.5 14.5 9.91 33.0 5.36 1.27 8.0
8 mm
193837-7 185 12 2.63 .570 .487 1.30 .211 .050 .320 1/0 46766-2 69099 679918-1
66.8 14.5 12.37 33.0 5.36 1.27 8.0
Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025.
2. Application Specification — 114-16022
Material
Body —Copper Alloy
Retention Spring — Stainless Steel
or Beryllium Copper
Finish
Body —Silver
High Current Products
Catalog 65141
Revised 4-01
Crimp Sockets
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
7
Crimp Sockets feature a mechanism
for locking the socket into a housing
designed by the customer. An AMP
extraction tool is offered to remove the
contact. The 2 mm and 4 mm sockets
are crimped with a Daniels Hand Crimp
Tool. Socket sizes from 6 mm to 8 mm
may be crimped with the indicated tool-
ing and a DYNA-CRIMP 69120-1 elec-
tric-hydraulic power unit. The large vari-
ety of sizes have ratings from 24 contin-
uous amps and can be mated with
Thread Mount Pins or Crimp Pins.
Material
Body — Copper Alloy
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
or Beryllium Copper
Finish
Body — Silver
Louvertac Band — Silver
Mating Contin. Voltage Dimensions Use Tooling Part Numbers
Pin Part Current Drop B C with Crimp Crimp Extraction
Dia. No. (Amp) (mV) ADia. Dia. D E F AWG Die Head Tool
193673-1 24 10 1.13 .230 .100 .420 .211 .209 14 M310 TP1021 318813-1
28.7 5.8 2.54 10.7 5.36 5.31
2 mm
193673-1 30 12 1.13 .230 .100 .420 .211 .209 12 M310 TP1021 318813-1
28.7 5.8 2.54 10.7 5.36 5.31
193673-2 44 8 1.31 .300 .145 .400 .211 .209 10 M310 TP1022 679916-1
33.3 7.6 3.68 10.2 5.36 5.31
4 mm
193673-3 60 8 1.31 .300 .181 .410 .211 .209 8 M310 TP1022 679916-1
33.3 7.6 4.60 10.4 5.36 5.31
193673-4 76 9 1.42 .410 .235 .460 .211 .209 6 69133-1 69099 679917-1
36.1 10.4 5.97 11.7 5.36 5.31
6 mm
193673-5 100 9 1.48 .410 .290 .530 .211 .209 4 69134-2 69099 679917-1
37.6 10.4 7.37 13.5 5.36 5.31
193673-6 135 10 2.26 .570 .390 .640 .211 .209 2 46765-3 69099 679918-1
57.4 14.5 9.91 16.3 5.36 5.31
8 mm
193673-7 185 12 2.45 .570 .487 —.211 .209 1/0 46766-2 69099 679918-1
62.2 14.5 12.37 5.36 5.31
12 mm 193673-8* 290 13 2.51 .795 .541 .930 — — 2/0 46767-2 69099 —
63.7 20.19 13.74 23.62
20 mm 1 - 1 9 3 6 7 3 - 2 * 480 11 3.17 1.072 .721 1.24 — — 250 46751-2 69099 —
80.5 27.23 18.31 31.50 MCM
* Socket contact uses retention ring (not supplied) for locking contact in housing. See Application Specification 114-16022 for details.
Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025.
2. Application Specification — 114-16022
High Current Products
Catalog 65141
Revised 4-01
High Current Upgrade Program — Metrimate Drawer Connector Contacts, Size 8
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
8
The Louvertac bands have the versatility
of being designed into contact dimen-
sions used in existing AMP connectors.
Metrimate High Current contacts
have been designed to fit into the exist-
ing Drawer Connector housings. A fully
energized 8 position connector with
8 gage wires can handle 30 amps per
line with a 30°C T-rise on either the
cable-to-cable or cable-to-board.
Cable-to-Cable
Material
Contact Body —Copper Alloys
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
Finish — Gold
Product Specification
108-1449 Metrimate Pin and Socket
with Louvertac High Current Contact
Connector Voltage Rating —
600 VAC
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR7189A
Cable-to-Board
Material
Contact Body —Copper Alloys
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
Finish — Gold
A typical application would have solder
tail pins mounted into the receptacle and
crimp sockets mounted into the plug.
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR7189A
.12 Diameter
Solder Tail Pins
Part No. 193814-1
Drawer Connector Housings
Size Housing Part Numbers
Configuration Plug Receptacle
8 Positions 213499-1 213500-1
(8 Size 8 Cavities)
15 Positions 213426-1 213427-1
(3 Size 8 Cavities & 12 Size 16 Cavities)
Extraction Tool Part No. 318813-1
N o t e s : 1 . High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on connectors is available in Catalog 82045.
Standard
Size 8 Socket
Standard
Size 8 Pin
High Current
Size 8 Socket
High Current
Size 8 Pin
Contacts
Wire Size Contact Part Numbers Crimp Tools
AWG Pin Socket
8 193457-1 193458-1 Daniels
10 193642-1 193643-1 Hand Tool #M310 or AMP P/N 356114-1
12-14 193534-1 193535-1 Positioner #TP944 or AMP P/N 356336-1
Extraction Tool Part No. 318813-1 or 305183-6
High Current Upgrade Program — Universal MATE-N-LOK II Connectors
High Current Products
Catalog 65141
Revised 4-01
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
9
The Louvertac bands have the versatility
of being designed into contact dimen-
sions used in existing AMP connectors.
Universal MATE-N-LOK II High Current
contacts have been designed to fit into
an existing Universal MATE-N-LOK II
housing. In a cable-to-cable application,
the initial T-Rise test of a fully energized
2 circuit connector with 10 gage wires
has shown a 32 amp capability per line
with a 30°C T-rise.
Cable-to-Cable
Material
Body — Copper Alloy
Louvertac Band — Beryllium Copper
Finish — See Table
Latch Disengaging Tool Part No. 58382-1
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards Association,
File No. LR7189A
■Passed test by VDE under
their Registration Number
3915/Continuous Surv e i l l a n c e
Design Objective —108-1583
Application Specification —
114-16021
Connector Voltage Rating — 600 VA C
Cable-to-Right-Angle Board
When the Louvertac contacts are used
in a cable-to-r/a board application, the
initial T-Rise test of a fully energized 2
circuit connector with 10 gage wire and
a 2 oz. foil board has shown a 32 amp
capability per line with a 30°C T-rise.
Material
Housing — UL 94V-0 Nylon
Contact Body —Copper Alloy
Louvertac Band — Beryllium Copper
Finish — Silver
Solder Tail Diameter — .052 [1.32]
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards Association,
File No. LR7189A
■Passed test by VDE under
their Registration Number
3915/Continuous Surv e i l l a n c e
Design Objective —108-1594
Connector Voltage Rating — 600 VA C
Contacts
Wire Size Contact Part Numbers Louvertac Crimp Tools Lubricated
AWG Pin Socket Band Plating
10 193796-1 193797-1 Silver Daniels No
12-14 193841-1 193842-1 Silver Hand Tool #M310 or No
12-14 — 193842-3 Gold AMP P/N 356114-1, No
10 194210-1 194211-1 Silver Positioner #TP1013 or Yes
12-14 194212-1 194213-1 Silver AMP P/N 356337-1 Yes
Connector Housings
No. of Kit Part Numbers
CircuIts Plug Cap
2 770017-1 770024-1
3 770018-1 770025-1
4 770019-1 770026-1
5 770016-1 —
6 770020-1 770027-1
9 770021-1 770028-1
12 770022-1 770029-1
15 770023-1 770030-1
Connector Housings
No. of Part Numbers
CircuIts Socket Header Socket Header with Mates with
Lubricated Contacts* Plug Housing
2 193839-1 194214-1 770017-1
3 193839-2 — 770018-1
4 193839-3 194215-1 770019-1
5 193839-4 — 770016-1
*Mates with plug housing shown and with lubricated MATE-N-LOK II high
current pin contacts.
N o t e s : 1 . High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on connectors is available in Catalog 82181.
Standard
MATE-N-LOK II Pin
Standard
MATE-N-LOK II
Socket
High Current Socket
Part No. 193797-1
High Current Pin
Part No. 193796-1
Plug
Part No. 770020-1
Cap
Part No. 770027-1
Plug
Part No. 770019-1
Right-Angle Socket Header
Part No. 193839-3
High Current Products
Catalog 65141
Revised 4-01
High Current Upgrade Program — Universal MATE-N-LOK II Connectors ( C o n t i n u e d )
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
10
15 Circuit
Part No. 194013-1
Vertical Pin Headers
High Current Universal MATE-N-LOK II
Vertical Pin Headers are designed to
mate with Universal MATE-N-LOK II
Plugs with High Current Socket contacts.
All housings are polarized to provide for
proper circuit board placement. Eight
versions are available from 2 circuits to
15 circuits. In a cable-to-vertical board
application, the initial T-rise of a fully
energized 2 circuit connector with 10
gage wire and a 2 oz. foil board has
shown a 36 amp capability per line with
a 30°C T- r i s e .
Material
Housing — UL 94V-0 Nylon
Contacts — Copper Alloy
Solder Tail Diameter —.052 [1.32]
Finish — Silver
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards Association,
File No. LR16455-113
■Passed test by VDE under
their Registration Number
3915/Continuous Surv e i l l a n c e
Design Objective —108-1594
Connector Voltage Rating — 600 VA C
N o t e s : 1 . High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on connectors is available in Catalog 82181.
3. Recommended PC Board Thickness .062 [1.57].
*Mate with MATE-N-LOK II plug housings with lubricated high current socket contacts.
2 Circuit
Part No. 194009-1,
*Part No. 194269-1 (Lubricated Contacts)
6 Circuit
Part No. 194002-1, Part No. 194002-2 (.235 [5.97] Tail
Length), Part No. 194002-3 (Tube Packaged),
*Part No. 194260-1 (Lubricated Contacts)
3 Circuit
Part No. 194017-1,
*Part No. 194610-1 (Lubricated Contacts)
9 Circuit
Part No. 194012-1
4 Circuit
Part No. 194010-1,
*Part No. 194234-1 (Lubricated Contacts)
12 Circuit
Part No. 194014-1, Part No. 194014-2 (Tube Packaged)
5 Circuit
Part No. 194018-1
Pin Part No.
Location 194096-2 194096-5
1S H
2H H
3S S
4S S
S = Standard MATE-N-LOK II Contact
H = High Current MATE-N-LOK II
C o n t a c t
4 Circuit
Select Load (See Table)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
High Current Products
Catalog 65141
Revised 4-01
High Current Upgrade Program — Type XII Contacts
11
The features of the High Current Type XII
contact have been designed to fit into
the existing AMP Multimate Connectors
such as CPC (Circular Plastic
Connector), CMC (Circular Metal
Connector), G Series, and M Series
housings. An initial T-Rise test in free
air has shown a 60 amp capability with
a 30°C T-Rise with 8 gage wires. The
contact may be crimped onto 8 AWG
wire with a Daniels Hand Tool M310 or
AMP P/N 356114-1 and Positioner
TP1068S or AMP P/N 356119-1.
Cable-to-Cable
Material
Body — Copper Alloy
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
Finish
Body — Silver
Louvertac Band — Gold
Standard
Type XII Pin
High Current
Type XII Pin
Part No. 193991-4
Type XII Ground Pin
Part No. 193991-3*
Standard
Type XII Socket
High Current
Type XII Socket
Part No. 193990-2
Plug
(For Sockets)
Square Flange Receptacle
(For Pins)
Extraction Tool Part No. 224155-1
Current-Carrying Capacity. The graph
shows current-carrying capacity versus
temperature rise for a fully energized
3 position CPC plug P/N 206037-2 and
receptacle P/N 206036-2. These initial
representative amperage ratings were
conducted with 8 AWG wires that were
3 feet long.
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
N o t e s : 1 . High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on CPC and CMC connectors is available in Catalog 82021.
3. Additional information on G Series connectors is available in Catalog 82046.
4. Additional information on M Series connectors is available in Catalog 82003.
5. Additional information on LGH connectors is available in Catalog 82024.
Current Rating for 30°C Temperature Rise 100% Energized
3 Circuit Connector (Wire-to-Wire)
* Not recommended for
CPC connectors.
High Current Products
Catalog 65141
Revised 4-01
High Current Upgrade Program — Size 16, Type II and Type III+ Contacts
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
12
The features of the High Current Size 16
contact have been designed to fit into the
existing AMP Multimate Connectors such
as CPC (Circular Plastic Connector),
C M C (Circular Metal Connector),
G Series, M Series, Econoseal Metrimate
Square Grid and Drawer Connector hous-
ings. An initial T-Rise test in free air has
shown a 23 amp capability with a 30°C
T-Rise. The contact may be crimped onto
14 AWG wire with an AMP hand tool
P/N 601967-1. Use turret TH502
(1-601967-6) for the pin and turret
TH501 (1-601967-5) for the socket.
Material
Pin Body — Leaded Brass;
Copper Alloy (Board Mount)
Socket Body — Copper Alloy
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
Finish
Body — Silver
Louvertac Band — Gold
Extraction Tool Part No. 305183
Current-Carrying Capacity. The
graph shows current-carrying capacity
versus temperature rise for a fully ener-
gized 6 position Metrimate Square Grid
plug P/N 207152-1 and receptacle P/N
207153-1. These initial representative
amperage ratings were conducted with
14 AWG wires that were 2 feet long.
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
N o t e s : 1 . High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on CPC and CMC connectors is available in Catalog 82021.
3. Additional information on G Series connectors is available in Catalog 82046.
4. Additional information on M Series connectors is available in Catalog 82003.
5. Additional information on Metrimate connectors is available in Catalog 82045.
6. Additional information on Econoseal connectors is available in Catalog 82057.
7. Additional information on LGH connectors is available in Catalog 82024.
Current Rating for
30°C Temperature Rise
100% Energized
6 Circuit Metrimate
Connector (Wire-to-Wire)
4 Pos. CPC Posted Square Flange Receptacle
Part No. 796764-1
Mates with CPC Plug (Part No. 206060-1) with either
Type II or High Current Socket contact
Plug (for Sockets) Receptacle (for Pins)
Standard
Type II Socket
Standard
Type III+ Socket
Standard
Type II Pin
Standard
Type III+ Pin
High Current
Size 16 Pin
(Board Mount)
Part No. 194264-1
Wire Size High Current Size 16
AWG Socket Part No.
Loose Piece Tape
14 193846-1 193846-2
18-16 796966-1 796966-2
Wire Size High Current Size 16
AWG Pin Part No.
Loose Piece Tape
14 193844-1 193844-2
18-16 796964-1 796964-2
High Current Products
Catalog 65141
Revised 4-01
High Current Upgrade Program — Size 20 Posted Contacts
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
13
The High Current Size 20 contact has
been designed to fit into the Series 109
AMPLIMITE Connectors per MIL-C-
24308.
Material
Body — Copper Alloy
Louvertac Band — Beryllium Copper
Finish
Body — Gold
Louvertac Band — Gold
Current-Carrying Capacity. The High
Current Size 20 contact with a 20 gage
wire attached to the .030 diameter solder
tail acquired an initial 30°C T-Rise of
11.85 amps in free air.
The contacts can be sold loose piece or
installed into any of the MIL Standard
connectors.
Part Number 91067-2 or MIL number
M81969/1-02
Insertion tip, for replacement
Part Number 126195-3
Extraction tip, for replacement
Part Number 126195-4
Pin and Socket
Insertion/Extraction Tool
Standard Size 20 Socket
High Current
Size 20 Socket
Louvertac Band
Standard Size 20 Pin
High Current
Size 20 Pin
Pin Part No. 194081-1
Socket Part No. 194083-1
Typical Fully-Loaded 37 Position
Plug and Receptacle
N o t e s : 1 . High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on connectors is available in Catalog 82069.
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
14
The AMPOWER Multi Pin Plus
Connector is manufactured from a
modular mold that allows the finished
housing to be molded into thousands
of different contact configurations.
Standard modules are offered in 2, 3, 4
and 8 positions with contact amperages
ranging from signal to 150 amps. Pin
contacts can be installed into the Plug
Housing or the Receptacle Housing.
Socket contacts can be installed into the
Plug Housing or the Receptacle
Housing. Any combination of the mod-
ules could be selected and molded into
a one-piece housing from 1" to 6" long.
Custom modules can be designed and
molded to fit many other AMP contacts.
Dimensions shown below are the
approximate width of each module.*
The connector can be used in blindmate
drawer, wire-to-wire, wire-to-board, and
board-to-board applications. End Module
4-Position
3 mm Contact
Module
8-Position
Multimate Module
(Signal/Size 16 Contact)
2-Position
9 mm Contact
Module
3-Position
3 mm
AC Contact
Module
End Module
3-Position
3 mm
AC Contact
Module
Spacer
End
Module
Receptacle
Plug
Spacer
8-Position
Multimate Module
(Signal/Size 16
Contact)
4-Position
3 mm Contact
Module
2-Position
9 mm Contact
Module
End Module
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR 39825
Product Specification
108-1809
*For example: Using both end modules (always required) and a 2-position 9 mm contact module, a 4-position 3 mm
contact module, and two (2) 8-position signal/size 16 contact modules would produce a connector approximately
2.402 [61.0] in length (.492 [12.5] x 2 + .787 [20.0] +.315 [8.0] + .158 [4.0] x 2).
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
15
Standard 65-Position Plug
and Receptacle Housing
Designed to accept 65 contacts from
signal level to 150 amps.
The housing accepts:
2 - 9 mm Contacts
12 - 3 mm Contacts
48 - Signal/Size 16 Contacts
3 - 3 mm AC Contacts
Material —Polyester, UL 94V-0 rating
Connector Voltage Rating —
250 VAC
Signal/Size 16
9 mm Contacts 3 mm Contacts Contacts 3 mm AC Contacts
Signal/Size 16
3 mm AC Contacts Contacts 3 mm Contacts 9 mm Contacts
Receptacle
194069-1 (shown)
194069-3 with two 6-32 inserts
(Front Mounted)
Plug
194070-1 (shown)
194070-3 with two 6-32 inserts
(Front Mounted)
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR7189A
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
16
Standard 35-Position Plug
and Receptacle Housing
Designed to accept 35 contacts from
signal level to 30 amps.
The housing accepts:
8 - 3 mm Contacts
24 - Signal/Size 16 Contacts
3 - 3 mm AC Contacts
Material —Polyester, UL 94V-0 rating
Connector Voltage Rating —
250 VAC
3 mm Contacts 3 mm AC Contacts
Signal/Size 16
Contacts
3 mm AC Contacts 3 mm Contacts
Signal/Size 16
Contacts
Receptacle
194182-1 (shown)
194182-3 with two 6-32 inserts
(Front Mounted)
Plug
194183-1 (shown)
194183-3 with two 6-32 inserts
(Front Mounted)
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR7189A
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
17
3 mm AC Contacts3 mm Contacts
Signal/Size 16
Contacts
39-Position Plug and
Receptacle Housing
Designed to accept 39 contacts from
signal level to 150 amps.
The housing accepts:
4 - 9 mm Contacts
8 - 3 mm Contacts
24 - Signal/Size 16 Contacts
3 - 3 mm AC Contacts
Material —Polyester, UL 94V-0 rating
Connector Voltage Rating —
250 VAC
9 mm Contacts 3 mm AC Contacts 3 mm Contacts
Signal/Size 16
Contacts
9 mm Contacts
Receptacle
194197-1 (shown)
194197-3 with two 6-32 inserts
Plug
194196-1 (shown)
194196-3 with two 6-32 inserts
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR7189A
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
18
43-Position Plug and
Receptacle Housing
Designed to accept 43 contacts from
signal level to 30 amps.
The housing accepts:
8 - 3 mm Contacts
32 - Signal/Size 16 Contacts
3 - 3 mm AC Contacts
Material —Polyester, UL 94V-0 rating
Connector Voltage Rating —
250 VAC
3 mm Contacts 3 mm AC Contacts
Signal/Size 16
Contacts
3 mm AC Contacts 3 mm Contacts
Signal/Size 16
Contacts
Receptacle
194243-1
Plug
194242-1
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR7189A
High Current Products
Catalog 65141
Revised 4-01
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
19
AMPOWER Multi Pin Plus Connector (Continued)
28-Position Plug and
Receptacle Housing
Designed to accept 28 contacts from
signal level to 30 amps.
The housing accepts:
4 - 3 mm Contacts
24 - Signal/Size 16 Contacts
Material —Polyester, UL 94V-0 rating
Connector Voltage Rating —
250 VAC
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR7189A
3 mm Contacts
Plug
194280-1 (shown)
194280-4 with two 6-32 inserts
(Rear Mounted)
Receptacle
194281-1 (shown)
194281-4 with two 6-32 inserts
(Rear Mounted)
Signal/Size 16
Contacts
3 mm Contacts
Signal/Size 16
Contacts
Receptacle
796299-1
Plug
796298-1
35-Position Plug and
Receptacle Housing
Designed to accept 35 contacts from
signal level to 30 amps.
The housing accepts:
16 - 3 mm Contacts
3 - 3 mm AC Contacts
16 - Signal/Size 16 Contacts
Material —Polyester, UL 94V-0 rating
Connector Voltage Rating —
250 VAC
High Current Products
Catalog 65141
Revised 4-01
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
20
AMPOWER Multi Pin Plus Connector (Continued)
11-Position Plug and
Receptacle Housing
Designed to accept 11 contacts from sig-
nal level to 30 amps. Circuit positions 9
and 11 of the plug are designed so that
the socket contact is recessed 5 mm.
The housing accepts:
3 - 3 mm AC Contacts
8 - Signal/Size 16 Contacts
Material —Polyester, UL 94V-0 rating
Connector Voltage Rating —
250 VAC
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR7189A
3 mm AC Contacts
Signal/Size 16
Contacts
Plug
194278-1
3 mm AC Contacts
Signal/Size 16
Contacts
Receptacle
194279-1
Receptacle
194299-1
Plug
194298-1
24-Position Plug and
Receptacle Housing
Designed to accept 24 contacts from sig-
nal level to 30 amps.
The housing accepts:
8 - 3 mm Contacts
16 - Signal/Size 16 Contacts
Material —Polyester, UL 94V-0 rating
Connector Voltage Rating —
250 VAC
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
21
2-Position Plug and
Receptacle Housing
Designed to accept two 150 amp contacts.
The housing accepts:
2 - 9 mm Contacts
Material —Polyester, UL 94V-0 rating
Connector Voltage Rating —
250 VAC
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR7189A
9 mm Contacts
Plug
194282-1
9 mm Contacts
Receptacle
194283-1
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
22
9 mm Pin Crimp Contact
The 9 mm Pin is designed to fit into the
2-Position Module. The Pin has a reten-
tion spring that locks the contact into the
housing cavity. The contacts are rear
installed and removed with the
Extraction Tool that is inserted in the
mating side. The contact can be crimped
with the indicated DYNA-CRIMP
69120-1 electric-hydraulic power unit.
Material
Body — Copper Alloy
Retention Spring — Beryllium
Copper
Finish
Body — Silver
Retention Spring
Pin
Part No. 194041-6
Current Tooling Part Numbers
Part Rating Contact Use with Crimp Crimp Extraction
No. (Amp) Sequence Level* AWG Die Head Tool
194041-6 150 Third Mate 1/0 46766-2 69099 662725-1
*When used with other AMPOWER Multi Pin Plus Contacts.
9 mm Socket Crimp Contact
The 9 mm Socket is designed to fit into
the 2-Position Module. The Socket has
a retention spring that locks the contact
into the housing cavity. The Socket has
a polymer ring and post that helps pre-
vent any finger contact with bare metal
surfaces when installed into the Plug or
Receptacle housings. The contacts are
rear installed and removed with the
Extraction Tool that is inserted in the
mating side. The contact can be crimped
with the indicated DYNA-CRIMP
69120-1 electric-hydraulic power unit.
Material
Body — Copper Alloy
Retention Spring —B e r yllium Copper
Louvertac Band — Beryllium Copper
Post and Ring —Acetyl
Finish
Body — Silver
Ring
Post
Retention Spring
Socket
Part No. 194037-2
Current Tooling Part Numbers
Part Rating Use with Crimp Crimp Extraction
No. (Amp) AWG Die Head Tool
194037-2 150 1/0 46766-2 69099 662725-1
Louvertac Band
Notes: 1. Additional wire sizes and mating levels available upon request.
2. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025.
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
23
9 mm Thread Mount Pin
Contact
The 9 mm Pin is designed to fit into the
2-Position Module. The Pin has a reten-
tion spring that locks the contact into the
housing cavity. The contacts are rear
installed and removed with the
Extraction Tool that is inserted in the
mating side. The 1/4-28 threads are
provided to mount the contact directly to
a bus bar.
Material
Body — Copper Alloy
Retention Spring — Beryllium
Copper
Finish
Body — Silver
Extraction Tool Part No. 662725-1
9 mm Thread Mount Socket
Contact
The 9 mm Socket is designed to fit into
the 2-Position Module. The Socket has a
retention spring that locks the contact
into the housing cavity. The contacts are
rear installed and removed with the
Extraction Tool that is inserted in the
mating side. The 1/4-28 threads are
provided to mount the contact directly to
a bus bar.
Material
Body — Copper Alloy
Retention Spring — Beryllium
Copper
Post and Ring —Acetyl
Finish
Body — Silver
Extraction Tool Part No. 662725-1
Threads
Retention Spring
Threads
Retention Spring
Retention Spring
Pin
Part No. 194049-1
Socket
Part No. 194050-1
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
24
3 mm Pin Crimp Contact
The 3 mm Pin is designed to fit into the
3- and 4-Position Modules. The pin has
a retention spring that locks the contact
into the housing cavity. The contacts are
rear installed and removed with the
Extraction Tool that is inserted in the
mating side. The contact can be crimped
with a Daniels Hand Crimp Tool.
Material
Body — Copper Alloy
Retention Spring — Stainless Steel
Finish
Body — Silver
3 mm Socket Crimp Contact
The 3 mm Socket is designed to fit into
the 3- and 4-Position Modules. The
Socket has a retention spring that locks
the contact into the housing cavity. The
Socket has a polymer ring that helps
prevent any finger contact with bare
metal surfaces when installed into the
Plug or Receptacle housings. The con-
tacts are rear installed and removed with
the Extraction Tool that is inserted in the
mating side. The contact can be crimped
with a Daniels Hand Crimp Tool.
Material
Body — Copper Alloy
Retention Spring — Stainless Steel
Louvertac Band — Beryllium Copper
Ring — Acetyl
Finish
Body — Silver
Retention Spring
Ring
Retention Spring
Current Dimensions Tooling Part Numbers
Part Rating Contact Use with Crimp Crimp Tool Extraction
No. (Amp) Sequence AWG A B Hand Tool Positioner Tool
194189-3 15 First Mate 12-14 .100 .541
2.54 13.75
194189-6 15 Second Mate 12-14 .100 .461
2.54 11.75
194189-7 30 Third Mate 8 .181 .384
4.60 9.75
194189-8 25 Third Mate 10 .145 .384 M309 TP1124 356335-1
3.68 9.75
194189-9 15 Third Mate 12-14 .100 .384
2.54 9.75
1-194189-1 30 First Mate 8 .181 .541
4.60 13.75
Current Tooling Part Numbers
Part Rating Use with Dimension Crimp Crimp Tool Extraction
No. (Amp) AWG A Hand Tool Positioner Tool
194032-5 30 8 .181
4.60
194032-6 25 10 .145 M309 TP1125 356335-1
3.68
194032-7 15 12-14 .100
2.54
Note: Additional wire sizes and mating levels available upon request.
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
25
3 mm Solder Tail Pin and
Socket
A 3 mm Solder Tail Pin and Socket are
designed to fit into the 3- and 4-Position
Modules. The contacts have a retention
spring that locks the contact in the
housing cavity. The contacts are rear
installed and removed with the
Extraction Tool that is inserted in the
mating side.
Material
Body — Copper Alloy
Retention Spring — Stainless Steel
Finish
Body — Silver
Extraction Tool Part No. 356335-1
Type III+ Signal Posted
Contacts (Replacement
Contacts, See Note Below.)
Material
Contact Body and Post — Brass
Retention Spring — Stainless Steel
Finish
See chart.
†Single contact, free-air test cur-
rent; not to be construed as contact
rating current. Use only for testing.
Size 16 — Pin Diameter .062 [1.57] (Test Current, 13 Amperes)†
Loose Piece Contact Part No.
Termination Post Contact 3 Termination High Post 1 Termination High Post
Method Configuration Finish Pin Socket Pin Socket
Wrap-Type .045 x .045 Sel. Gold/Nickel166471-9 66473-9 66471-7 66473-7
1.14 x 1.14 Bright Tin-Lead 66471-3 66473-3 66471-1 66473-1
1Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08]
from mating end. Gold thickness controlled on socket O.D.
Posts plated tin-lead over copper.
Extraction Tool Part No. 305183.
Insertion Tool Part No. 200893-2.
Note: These contacts are used as replacement contacts for all posted connectors.
Retention Spring
Retention Spring
Ring
Pin Socket
Pin
Part No. 194251-1
Socket
Part No. 194252-1
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
26
Retention Spring
Retention Spring
Tooling Part Numbers
Part Type Contact Use with Dimension Crimp Crimp Tool Extraction
No. Sequence AWG A Hand Tool Positioner Tool
1-194189-0 Pin Second Mate 12-14 .100 M309 TP1124 356335-1
2.55
194245-1 Socket — 12-14 .100 M309 TP1221 356335-1
2.55
3 mm Hot Mate Pin and
Socket
A 3 mm Hot Mate Pin and Socket are
designed to fit into the 3- and 4-Position
Modules. The contacts have a retention
spring that locks the contact in the hous-
ing cavity. The contacts are rear installed
and removed with the Extraction Tool that
is inserted in the mating side. The con-
tact can be crimped with a Daniels Hand
Crimp Tool. Two contacts were installed
into the 3-Position 3 mm AC Module and
subjected to 52 amps at 250 VAC for 250
cycles. Contact UL rating — 35 A.
Material
Body — Copper Alloy
Retention Spring — Stainless Steel
Finish
Body — Gold
Pin
Part No. 1-194189-0
Socket
Part No. 194245-1
Wire Size Range Ins. Dia. Contact Strip Form Contact No. Loose Piece Contact No.
AWG [mm2]Range Finish Code Pin Socket Pin Socket
.040-.060
C 66425-6 66424-6 — —
1.02-1.52 A 66425-7 66424-7 66429-3 66428-3
30-26 0.05-0.15 B 66425-8 66424-8 66429-4 66428-4
.014-.030 A 66393-7 66394-7 — —
0.36-0.76 B 66393-8 66394-8 66406-4 66405-4
C 66106-6 66108-6 66107-2 66109-2
26-24 0.12-0.2 .035-.055 A 66106-7 66108-7 66107-3 66109-3
0.89-1.4 B 66106-8 66108-8 66107-4 66109-4
C 66102-7 66104-7 66103-2 66105-2
.040-.080 A 66102-8 66104-8 66103-3 66105-3
24-20 0.2-0.6
1.02-2.03 B 66102-9 66104-9 66103-4 66105-4
C 66332-5 66331-5 66400-1 66399-1
.080-.100 A 66332-7 66331-7 66400-3 66399-3
2.03-2.54 B 66332-8 66331-8 66400-4 66399-4
C 66098-7 66100-7 66099-2 66101-2
18-16 0.8-1.4 .080-.100 A 66098-8 66100-8 66099-3 66101-3
2.03-2.54 B 66098-9 66100-9 66099-4 66101-4
C 66359-6 66358-6 66361-2 66360-2
18-14 0.8-2 .080-.100 A 66359-9 66358-9 66361-3 66360-3
2.03-2.54 B 1-66359-0 1-66358-0 66361-4 66360-4
Pin Socket
Multimate Pin and Socket
Contacts
The Multimate contacts are designed to
fit into the 8-Position Module. Ty c o
Electronics offers many Type III1c o n t a c t
wire sizes and finishes in order to fulfill
most signal requirements. The Type III1
pin contacts are used in the third sequence
mating cycle.
Type III+ Crimp Contacts
Contact Size — 16
Pin Diameter — .062 [1.57]
*Test Current — 13 amperes
(Single contact, free-air test current; not
to be construed as contact rating current.
Use only for testing.)
Contact Finish:
A— .000015 [0.00038] gold on the
electrical engagement area over
.000050 [0.00127] nickel.
B— .000030 [0.00076] gold on the
electrical engagement area over
.000050 [0.00127] nickel.
C— Tin
*Note: Total current capacity of each
contact in any given connector
is dependent on the heat rise
resulting from the combination
of electrical loads of all contacts
in the connector arrangement
and the maximum ambient tem-
perature in which the connector
will be operating.
Material
Body —Brass
Retention Spring — Stainless Steel
Finish
See Table
Insertion Tools —
91002-1 (For Insulation Dia. of .070 [1.78] or less)
200893-2 (For Insulation Dia. of .090 [2.29] max.)
Extraction Tool — Part No. 305183
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
27
Extraction Tool Part No. 305183
Multimate Pin and Socket
Contacts (Continued)
High Current Size 16 Contacts
The High Current Size 16 contact is
a Multimate contact that can be used
if higher current levels are required (10-
15 amps). They fit into the 8-Position
Module. The Pin contact can be used
in the third sequence mating cycle.
AMP P/N 194046-1 is a Multimate
contact that is used in the fourth
sequence mating cycle and mates
with any Size 16 socket.
Size 16 Pin
Size 16 Solder Tail Pin
Pin
Part No. 194264-1
Socket
See page 12 for additional information.
Tooling Part Numbers
Part Contact Use with Crimp
No. Sequence AWG Hand Tool Turret
194046-1 Fourth Mate 24-20 601967-1 1-601967-6
AMP P/N 194264-1 is a Multimate
contact that is used as a High Current
Solder Tail Pin Contact and mates with
Socket P/N 193846-1.
See page 12 for additional information.
Contact Part Number
Wire Size Pin Socket
AWG Loose Piece Tape Loose Piece Tape
14 193844-1 193844-2 193846-1 193846-2
18-16 796964-1 796964-2 796966-1 796966-2
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
28
Panel cutout dimensions are shown on the customer drawing.
Float Mount Plug
Rigid Mount Receptacle
Rigid Mount
Plug
Float Mount
Receptacle
Connector Mounting Options
The Plug and Receptacle Housings have
been designed to be rigidly mounted to
a surface or to float on a surface. Two
screw clearance holes in the housings
have been provided to allow either hous-
ing to be rigidly mounted in the recom-
mended panel cutout. Two threaded
inserts can be installed into these holes
upon request. Large slots in the housings
have been provided to allow either hous-
ing to float within the window of the rec-
ommended panel cutout. Shoulder screw
length will vary based on panel thickness
and housing selection. All hardware is
commercially available. The X-Y float
principle that utilizes the panel cutout
and the housing allows as much as 3/16
[4.76] misalignment between the hous-
ings.
8-32 Nut
2 Plc.
3/16 Dia.
Shoulder Screw
2 Plc.
6-32 Screw
2 Plc.
6-32 Screw
2 Plc.
3/16 Dia.
Shoulder Screw
2 Plc.
6-32 Nut
2 Plc.
6-32 Nut
2 Plc.
#6 Split Lockwasher
2 Plc.
8-32 Nut
2 Plc.
#6 Split Lockwasher
2 Plc.
High Current Products
Catalog 65141
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
29
Contact Sequential
Mating Cycle
A family of Pins have been designed to
have four levels of sequence during the
Plug and Receptacle mating cycle.
3 mm Pin
3 mm Pin
3 mm Pin
Size 16 Pin
(See page 27)
Type III+ Pin
Size 16 Pin
194046-1
(See page 27)
9 mm Pin
3 mm Socket
3 mm Socket
3 mm Socket
Size 16 Socket
(See page 27)
1st Mate
2nd Mate
3rd Mate
3rd Mate
3rd Mate
3rd Mate
4th Mate
Type III+ Socket
Type III+ Socket
9 mm Socket
High Current Products
Catalog 65141
Revised 4-01
Fork Connectors
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
30
Thread Mount Fork
The Thread Mount Fork was developed to
mount onto a plate or bus bar designed
and fabricated by the customer. The Fork
is rated at 84 amps (Upper Tolerance
Limit) and accepts a .087 thick blade or
circuit board. The anti-rotation pin is in
place to help prevent the Fork from rotat-
ing while tightening the screw.
Material
Fork — Zinc AI Alloy
Louvertac Bands — Copper Alloy
Screw — Steel
Finish
Fork — Silver
Louvertac Bands — Silver
Screw — Zinc
Right-Angle
Thread Mount Fork
Material
Fork — Zinc AI Alloy
Louvertac Bands — Copper Alloy
Spring Pin — Stainless Steel
Finish
Fork — Silver
Louvertac Bands — Silver
Part Number 194257-1
Part Number 194305-1
High Current Products
Catalog 65141
Revised 4-01
Louvertac Strip, Torsional Louver Type
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
31
The Torsional Louver Type Band was
designed as an electrical interface that
allows the transfer of high current and a
more generous tolerance between mat-
ing surfaces. A strip can be sized with
scissors in an on-site installation. They
are available for use in flat and circular
applications. A male band is used on the
outside diameter of a pin. The female
band is used on the inside diameter of
a socket.
Material —Beryllium Copper
Finish — See Tables
LAO
.092 [2.27] Louver Height
Tooth Angle — 15°
Minimum Diameter — 1.75 inches
LAIA
.050 [1.27] Louver Height
Tooth Angle — See Table
Minimum Diameter — 11⁄2inches
Part No. Application Material Suggested Current Finish
Thickness Limit per inch
192000-2 Flat or Female .006 150 Silver
.15
192000-9 Flat or Female .010 250 Silver
.25
192001-4 Flat or Male .006 150 Silver
.15
Part No. Application Material Suggested Current Louver Finish
Thickness Limit per inch Height
192002-1 Flat or Female .006 300 .105
.15 2.67 Unplated
192002-2 Flat or Female .006 300 .105
.15 2.67 Silver
192002-3 Flat or Female .010 500 .110
.25 2.79 Unplated
Part No. Application Material Suggested Current Tooth Finish
Thickness Limit per inch Angle
192004-4 Flat or Female .004 150 15° Silver
.10
192004-6 Flat or Female .004 150 45° Silver
.10
192004-8 Flat or Female .006 250 15° Silver
.15
1-192004-1 Flat or Female .006 250 15° Gold
.15
1-192004-4 Flat or Female .006 250 45° Silver
.15
192007-7 Flat or Male .006 250 15° Silver
.15
192008-1 Flat or Male .004 150 45° Silver
.10
Notes: 1. Product will be sold by the foot except where length is specified.
2. Suggested current limits are application dependent.
3. Additional sizes are available upon request.
LAOG
Louver Height — See Table
Tooth Angle — 45°
Minimum Diameter — 1.75 inches
High Current Products
Catalog 65141
Revised 4-01
Louvertac Strip, Bridge Louver Type
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
32
The Bridge Louver Type Band was
designed to transfer high currents in
very small spaces. A strip can be sized
with scissors in an on-site installation.
They are available for use in flat and
circular applications. A male band is
used on the outside diameter of a pin.
The female band is used on the inside
diameter of a socket.
Material—Beryllium Copper
Part No. Application Finish
192038-6 Female Silver
192039-5 Male Silver
LAIII
.034 [.86] Louver Height
Minimum Diameter — 1 inch
Suggested Current Limit
Per Inch —150 Amps
Material Thickness — .006 [.15]
LAIV
.026 [.66] Louver Height
Minimum Diameter — 3⁄4inch
Suggested Current Limit
Per Inch —150 Amps
Material Thickness — See Table
LAV
.022 [.56] Louver Height
Minimum Diameter — 3⁄4inch
Suggested Current Limit
Per Inch —120 Amps
Material Thickness — See Table
Part No. Application Finish Material
Thickness
1-192041-2 Female Silver .006
.15
1-192042-5 Male Silver .006
.15
1-192048-2 Male Gold .004
.10
Part No. Application Finish Material
Thickness
1-192044-9 Female Silver .005
.13
1-192045-5 Male Silver .005
.13
1-192045-2 Male Gold .004
.10
1-192045-2 Male Gold .004
.10
Notes: 1. Product will be sold by the foot except where length is specified.
2. Suggested current limits are application dependent.
3. Additional sizes are available upon request.
High Current Products
Catalog 65141
Revised 4-01
Preformed Female Louvertac Bands
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
33
Female
Torsional Formed Type
LA1A/LA1B
.050 [1.27] Louver Height
Material —Beryllium Copper
Finish — See Table
Tooth Angle— See Table
Louvertac Bands can be manufactured as
preformed diameters. This will allow the
insertion of the band into a socket.
The diameter indicated is the mating pin
diameter that will be inserted into the
socket assembly.
Consult Product Engineering for mount-
ing details.
Part No. Mating Material Suggested Finish Tooth Band
Pin Dia. Thickness Current Limit (A) Angle Type
4-192013-3 .312 [7.92] .004 [.10] 150 Silver 15° LA1A
4-192013-5 .312 [7.92] .006 [.15] 250 Silver 15° LA1A
5-192013-1 .355 [9.01] .006 [.15] 275 Gold 15° LA1A
5-192013-4 .375 [9.53] .006 [.15] 300 Silver 15° LA1A
5-192013-5 .394 [10.00] .006 [.15] 325 Silver 15° LA1A
5-192013-8 .434 [11.02] .006 [.15] 350 Gold 15° LA1A
5-192013-9 .437 [11.10] .006 [.15] 350 Silver 15° LA1A
6-192013-7 .472 [11.99] .006 [.15] 375 Silver 15° LA1A
6-192013-9 .472 [11.99] .008 [.20] 375 Silver 15° LA1A
7-192013-1 .500 [12.70] .006 [.15] 400 Silver 15° LA1A
7-192013-6 .551 [14.00] .006 [.15] 450 Silver 15° LA1A
8-192013-2 .625 [15.88] .006 [.15] 500 Silver 15° LA1A
8-192013-6 .625 [15.88] .008 [.20] 475 Silver 15° LA1A
8-192013-9 .685 [17.40] .006 [.15] 550 Silver 15° LA1A
9-192013-6 .750 [19.05] .006 [.15] 600 Silver 15° LA1A
192033-3 .750 [19.05] .008 [.20] 600 Silver 15° LA1A
1-192033-9 .875 [22.22] .006 [.15] 675 Gold 15° LA1A
2-192033-0 .875 [22.22] .006 [.15] 700 Silver 15° LA1A
2-192033-6 1.000 [25.40] .006 [.15] 775 Silver 15° LA1A
3-192033-4 1.250 [31.75] .006 [.15] 975 Silver 15° LA1A
5-192033-2 1.000 [25.40] .008 [.20] 800 Silver 15° LA1A
3-192013-8 1.187 [30.10] .006 [.15] 950 Silver 45° LA1B
5-192033-0 .812 [20.62] .008 [.20] 625 Silver 45° LA1B
Notes: 1. Suggested current limits are application dependent.
2. Additional sizes are available upon request.
High Current Products
Catalog 65141
Revised 4-01
Preformed Female Louvertac Bands (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
34
Part No. Mating Length Material Suggested Finish Band
Pin Dia. Thickness Current Limit (A) Type
1-192038-9 .125 [3.18] .47 [11.9] .004 [.10] 40 Nickel LAIII
2-192038-8 .197 [5.00] .47 [11.9] .006 [.15] 90 Gold LAIII
3-192038-7 .236 [6.00] .47 [11.9] .006 [.15] 100 Gold LAIII
4-192038-0 .236 [6.00] .47 [11.9] .008 [.20] 120 Gold LAIII
4-192038-1 .236 [6.00] .47 [11.9] .008 [.20] 120 Gold LAIII
4-192038-8 .250 [6.35] .47 [11.9] .006 [.15] 110 Silver LAIII
4-192038-9 .250 [6.35] .47 [11.9] .006 [.15] 110 Gold LAIII
5-192038-4 .250 [6.35] .47 [11.9] .008 [.20] 125 Gold LAIII
6-192038-0 .280 [7.11] .47 [11.9] .008 [.20] 165 Silver LAIII
6-192038-1 .280 [7.11] .47 [11.9] .008 [.20] 125 Gold LAIII
6-192038-2 .250 [6.35] .47 [11.9] .006 [.15] 125 Unplated LAIII
6-192038-5 .315 [8.00] .47 [11.9] .008 [.20] 185 Silver LAIII
6-192038-6 .315 [8.00] .47 [11.9] .008 [.20] 185 Gold LAIII
7-192038-7 .394 [10.00] .47 [11.9] .008 [.20] 250 Silver LAIII
8-192038-1 .437 [11.10] .47 [11.9] .008 [.20] 270 Silver LAIII
8-192038-6 .472 [11.99] .47 [11.9] .008 [.20] 300 Silver LAIII
9-192038-4 .500 [12.70] .47 [11.9] .008 [.20] 300 Tin LAIII
192040-8 .375 [9.53] .47 [11.9] .008 [.20] 200 Gold LAIII
2-192040-7 .250 [6.35] .47 [11.9] .006 [.15] 110 Gold LAIII
2-192041-9 .025 [0.64] .32 [8.13] .005 [.13] 15 Gold LAIV
4-192041-0 .062 [1.57] .32 [8.13] .006 [.15] 25 Silver LAIV
4-192041-1 .062 [1.57] .32 [8.13] .006 [.15] 25 Gold LAIV
4-192041-4 .080 [2.03] .32 [8.13] .006 [.15] 35 Gold LAIV
5-192041-0 .093 [2.36] .32 [8.13] .005 [.13] 40 Gold LAIV
5-192041-9 .100 [2.54] .32 [8.13] .006 [.15] 50 Gold LAIV
6-192041-9 .125 [3.18] .32 [8.13] .006 [.15] 60 Gold LAIV
7-192041-4 .157 [4.00] .32 [8.13] .006 [.15] 65 Gold LAIV
7-192041-7 .157 [4.00] .32 [8.13] .006 [.15] 65 Silver LAIV
7-192041-8 .157 [4.00] .32 [8.13] .006 [.15] 65 Gold LAIV
8-192041-4 .157 [4.00] .32 [8.13] .008 [.20] 75 Gold LAIV
8-192041-9 .173 [4.39] .32 [8.13] .006 [.15] 70 Gold LAIV
192043-6 .218 [5.54] .32 [8.13] .006 [.15] 95 Silver LAIV
1-192043-5 .254 [6.45] .32 [8.13] .006 [.15] 110 Silver LAIV
1-192043-6 .250 [6.35] .32 [8.13] .006 [.15] 120 Gold LAIV
2-192043-0 .280 [7.11] .32 [8.13] .006 [.15] 130 Gold LAIV
2-192043-7 .315 [8.00] .32 [8.13] .006 [.15] 165 Silver LAIV
4-192043-5 .375 [9.53] .32 [8.13] .006 [.15] 175 Gold LAIV
5-192043-0 .375 [9.50] .32 [8.13] .007 [.18] 175 Tin LAIV
6-192043-7 .602 [15.30] .32 [8.13] .006 [.15] 285 Gold LAIV
7-192043-2 .125 [3.18] .32 [8.13] .006 [.15] 60 Silver LAIV
9-192043-3 .157 [4.00] .32 [8.13] .006 [.15] 65 Silver LAIV
9-192043-6 .725 [18.40] .32 [8.13] .006 [.15] 350 Silver LAIV
4-192044-1 .030 [0.76] .20 [5.10] .005 [.13] 13 Gold LAV
4-192044-2 .030 [0.76] .20 [5.10] .005 [.13] 11 Unplated LAV
4-192044-4 .055 [1.40] .20 [5.10] .005 [.13] 20 Gold LAV
4-192044-7 .060 [1.54] .20 [5.10] .004 [.10] 22 Gold LAV
5-192044-6 .062 [1.57] .20 [5.10] .005 [.13] 25 Gold LAV
5-192044-8 .065 [1.65] .20 [5.10] .005 [.13] 23 Unplated LAV
6-192044-0 .080 [2.03] .20 [5.10] .004 [.10] 30 Silver LAV
6-192044-4 .080 [2.03] .20 [5.10] .005 [.13] 30 Gold LAV
Notes: 1. Suggested current limits are application dependent.
2. Additional sizes are available upon request.
Female
Bridge Formed Type
LAIII through LAVI
Material —Beryllium Copper
Finish — See Table
High Current Products
Catalog 65141
Revised 4-01
Preformed Female Louvertac Bands (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
35
Notes: 1. Suggested current limits are application dependent.
2. Additional sizes are available upon request.
Preformed Male Louvertac Bands
Male
Torsional Formed Type
LA1AS/LA1BS
Material—Beryllium Copper
Finish — See Table
Tooth Angle — See Table
Louvertac Bands can be formed into a
“male” shape for use on a pin. Selection
begins with the amperage requirement
and then the mating hole diameter.
Consult Product Engineering for mount-
ing details. Part No. Mating Hole Dia. Material Suggested Finish Tooth Band
Thickness Current Limit (A) Angle Type
192007-9 .312 [7.92] .006 [.15] 200 Silver 15° LA1AS
1-192007-9 .620 [15.7] .006 [.15] 425 Silver 15° LA1AS
2-192007-5 .750 [19.0] .008 [.20] 550 Silver 15° LA1AS
3-192007-1 1.000 [25.4] .006 [.15] 750 Silver 15° LA1AS
192008-6 .500 [12.7] .006 [.15] 350 Silver 45° LA1BS
1-192008-3 .750 [19.0] .008 [.20] 550 Silver 45° LA1BS
1-192008-5 .781 [19.8] .006 [.15] 575 Silver 45° LA1BS
2-192008-1 .875 [22.22] .008 [.20] 650 Silver 45° LA1BS
3-192008-4 1.197 [30.4] .008 [.20] 900 Silver 45° LA1BS
4-192008-2 1.450 [36.8] .006 [.15] 1100 Silver 45° LA1BS
Part No. Mating Length Material Suggested Finish Band
Pin Dia. Thickness Current Limit (A) Type
6-192044-6 .080 [2.03] .20 [5.10] .008 [.20] 30 Gold LAV
7-192044-1 .093 [2.36] .20 [5.10] .005 [.13] 35 Gold LAV
8-192044-1 .125 [3.18] .20 [5.10] .004 [.10] 45 Gold LAV
8-192044-3 .125 [3.18] .20 [5.10] .005 [.13] 45 Silver LAV
8-192044-4 .125 [3.18] .20 [5.10] .005 [.13] 45 Gold LAV
8-192044-7 .125 [3.18] .20 [5.10] .005 [.13] 45 Unplated LAV
192046-6 .172 [4.40] .20 [5.10] .006 [.15] 65 Gold LAV
1-192046-6 .225 [5.70] .20 [5.10] .006 [.15] 85 Gold LAV
1-192046-9 .250 [6.35] .20 [5.10] .006 [.15] 110 Gold LAV
2-192046-0 .250 [6.30] .20 [5.10] .006 [.15] 95 Tin LAV
3-192046-0 .400 [10.2] .20 [5.10] .005 [.13] 150 Gold LAV
5-192046-0 .750 [19.0] .20 [5.10] .005 [.13] 285 Gold LAV
5-192046-9 .134 [3.40] .20 [5.10] .006 [.15] 50 Gold LAV
1-192047-4 .040 [1.00] .10 [2.54] .004 [.10] 15 Gold LAVI
1-192047-9 .062 [1.60] .10 [2.54] .004 [.10] 22 Gold LAVI
3-192047-7 .125 [3.20] .10 [2.54] .004 [.10] 45 Gold LAVI
5-192047-1 .256 [6.50] .10 [2.54] .004 [.10] 95 Gold LAVI
5-192047-3 .272 [6.90] .10 [2.54] .004 [.10] 65 Gold LAVI
7-192047-5 .256 [6.50] .10 [2.54] .004 [.10] 95 Unplated LAVI
Female
Bridge Formed Type
LAIII through LAVI
(Continued)
Material —Beryllium Copper
Finish — See Table
High Current Products
Catalog 65141
Revised 4-01
Preformed Male Louvertac Bands (Continued)
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
36
Male
Bridge Formed Type
LAIIIS through LAVIS
Material —Beryllium Copper
Finish — See Table
Part No. Mating Length Material Suggested Finish Band
Hole Dia. Thickness Current Limit (A) Type
1-192039-7 .157 [4.0] .470 [11.9] .008 [.20] 75 Gold LAIIIS
2-192039-1 .250 [6.35] .470 [11.9] .008 [.20] 130 Silver LAIIIS
2-192039-3 .248 [6.3] .470 [11.9] .008 [.20] 130 Silver LAIIIS
2-192039-7 .311 [7.9] .470 [11.9] .008 [.20] 175 Unplated LAIIIS
2-192039-9 .311 [7.9] .470 [11.9] .008 [.20] 175 Silver LAIIIS
3-192039-0 .311 [7.9] .470 [11.9] .008 [.20] 175 Gold LAIIIS
5-192039-3 .236 [6.0] .470 [11.9] .008 [.20] 120 Nickel LAIIIS
5-192039-4 .157 [4.0] .470 [11.9] .008 [.20] 75 Nickel LAIIIS
1-192042-5 .080 [2.0] .320 [8.13] .005 [.12] 30 Nickel LAIVS
2-192042-5 .157 [4.0] .320 [8.13] .006 [.15] 65 Unplated LAIVS
2-192042-8 .157 [3.99] .320 [8.13] .006 [.15] 60 Gold LAIVS
4-192042-8 .500 [1.27] .320 [8.13] .005 [.12] 235 Unplated LAIVS
6-192042-6 .368 [9.38] .320 [8.13] .004 [.10] 170 Unplated LAIVS
6-192042-7 .375 [9.53] .320 [8.13] .006 [.15] 175 Tin LAIVS
6-192042-8 .375 [9.53] .320 [8.13] .006 [.15] 175 Gold LAIVS
2-192045-3 .250 [6.35] .200 [5.10] .006 [.15] 95 Gold LAIVS
192048-6 .051 [1.3] .100 [2.54] .004 [.10] 17 Gold LAVIS
1-192048-1 .127 [3.23] .100 [2.54] .004 [.10] 22 Gold LAVIS
2-192048-4 .156 [3.96] .100 [2.54] .004 [.10] 65 Gold LAVIS
Notes: 1. Suggested current limits are application dependent.
2. Additional sizes are available upon request.
High Current Products
Catalog 65141
Revised 4-01
Part Number Index
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
37
N o t e : This index lists all cataloged parts by
base no. only. Complete part nos. (with
prefixes and/or suffixes) are shown on the
page(s) indicated.
46751 7
46765 6, 7
46766 6, 7, 22
46767 7
58382 9
66098 26
66099 26
66100 26
66101 26
66102 26
66103 26
66104 26
66105 26
66106 26
66107 26
66108 26
66109 26
66331 26
66332 26
66358 26
66359 26
66360 26
66361 26
66393 26
66394 26
66399 26
66400 26
66405 26
66406 26
66424 26
66425 26
66428 26
66429 26
66471 25
66473 25
69099 6, 7, 22
69120 6, 7, 22
69133 6, 7
69134 6, 7
91002 26
91067 13
126195 13
192000 31
192001 31
192002 31
192004 31
192007 31, 35
192008 31, 35
192013 33
192033 33
192038 32, 34
192039 32, 36
192040 34
192041 32, 34
192042 32, 36
192043 34
192044 32, 34, 35
192045 32, 36
192046 35
192047 35
192048 32, 36
Part No. Page
192059 4
192085 4
192129 4
192161 4
192211 4
192244 4
192271 4
192293 4
192447 5
193457 8
193458 8
193534 8
193535 8
193642 8
193643 8
193673 7
193678 7
193796 9
193797 9
193814 8
193837 6
193839 9
193841 9
193842 9
193844 12, 27, 29
193846 12, 27, 29
193990 11
193991 11
194002 10
194009 10
194010 10
194012 10
194013 10
194014 10
194017 10
194018 10
194032 24
194037 22
194041 22
194046 27, 29
194049 23
194050 23
194069 15
194070 15
194081 13
194083 13
194096 10
194182 16
194183 16
194189 24, 26
194196 17
194197 17
194210 9
194211 9
194212 9
194213 9
194214 9
194215 9
194234 10
194242 18
194243 18
Part No. Page
194245 26
194251 25
194252 25
194257 30
194260 10
194264 12, 27
194269 10
194278 20
194279 20
194280 19
194281 19
194282 21
194283 21
194298 20
194299 20
194305 30
194610 10
200893 25, 26
206036 11
206037 11
206060 12
207152 12
207153 12
213426 8
213427 8
213499 8
213500 8
224155 11
305183 8, 12, 25, 26, 27
318813 6, 7, 8
356114 8, 9, 11
356119 11
356335 24, 25, 26
356336 8
356337 9
601967 12, 27
662725 22, 23
679916 6, 7
679917 6, 7
679918 6, 7
770016 9
770017 9
770018 9
770019 9
770020 9
770021 9
770022 9
770023 9
770024 9
770025 9
770026 9
770027 9
770028 9
770029 9
770030 9
796298 19
796299 19
796764 12
796964 12, 27
796966 12, 27
Part No. Page
High Current Products
Catalog 65141
Revised 4-01
Engineering Notes
38
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.tycoelectronics.com
metric equivalents.
TYCO ELECTRONICS CORPORATION
HARRISBURG, PA 17105
