High Current Products Catalog 65141 Revised 4-01 Catalog 65141 High Current Products Revised 4-01 Interfaces Product Facts Pins and sockets have low insertion force High current ratings with very low resistance All plated products are gold or silver plated Louvertac bands have a temperature range from -196C to +200C available Formed bands are available for up to 1.250 [31.75] pin diameter The transfer of high curre n t with manageable insertion and withdrawal forces has always presented a challenge to the connector industry. L o u v e rtac bands provide a unique means of transferring high amperage with a resultant space and weight savings. Tyco Electronics Corporation offers a wide range of pin and socket sizes for your applications. Strip and formed Louvertac bands are also offered for customer use in their own contact design. The wide variety of flat and formed male and female bands provide the ability to design electrical connections more inexpensively and quickly. L o u v e rtac products are your high current applications solution. The variety of pins and sockets available from Tyco Electronics Corporation provide a quick and simple solution to most high current applications. MATE-N-LOK II CONNECTOR WITH HIGH CURRENT CONTACTS THREAD MOUNT PIN IS INSTALLED DIRECTLY INTO POWER SUPPLY TYPICAL APPLICATION OF LOUVERTAC STRIP 65 POSITION AMPOWER MULTI PIN PLUS PLUG AND RECEPTACLE 35 POSITION AMPOWER MULTI PIN PLUS PLUG AND RECEPTACLE THREAD MOUNT PIN ASSEMBLY WITH AMP TERMINAL (c) 1992, 1993, 1995, 1997, 1998 and 2001 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMPLIMITE, AMPOWER, DYNA-CRIMP, LGH, M ATE-N-LOK, and TYCO are trademarks. Metrimate DRAWER CONNECTOR WITH HIGH CURRENT CONTACTS CRIMP PIN WITH CABLE INSTALLED THREADED SLEEVE SOCKET ASSEMBLY IS INSTALLED DIRECTLY INTO P OWER SUPPLY THREAD MOUNT SOCKET IS INSTALLED DIRECTLY INTO POWER SUPPLY Other products, logos, and Company names mentioned herein may be trademarks of their respective owners. 2 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Support Services On-Line Catalog Answers to your questions are just a phone call or mouse click away. http://catalog.tycoelectronics.com If you prefer to find your information electronically, check out our web site featuring a catalog containing over 135,000 products. Customer drawings, specifications, test reports, CAD models and electrical SPICE models, PCB layouts and panel cutouts can be downloaded from the web site. Cross references to hundreds of competitors makes it even easier to find the right part for nearly any application. Technical Support Center 1-800-522-6752 www.tycoelectronics.com/help Our Technical Support Specialists provide information on distributor locations, drawing/prints, application/product specifications, PCB layouts, technical information, plating, electrical characteristics, dimensions, value added capabilities, and 3D modeling/simulation. Tooling Assistance 1-800-522-6752 www.tycoelectronics.com/help Tooling support specialists will assist you in selecting hand tools, machines and applicators, identify tooling parts, and provide information about maintenance, adjustment and repair. Customer Service 1-800-522-6752 www.tycoelectronics.com/help Receive price and delivery information immediately. You can also place new orders, change or expedite existing orders, and request product samples and literature through the Customer Service Department. AMP FAX(R) Service 1-800-522-6752 Documents available through AMP FAX include part numbers/catalog pages, drawings, application/product specifications, PCB layouts, and distributor information. Order as many as 20 pages of information at a time, with more than 100,000 drawings, specs, and more available. 39 65141-5M-LUG-DSP-04-01-0G3B Printed in U.S.A. Tyco Electronics Corporation, Harrisburg, PA 17105 Catalog 65141 High Current Products Revised 4-01 Table of Contents Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Thread Mount Socket and Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Threaded Sleeve Socket Assembly and Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Crimp Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Crimp Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 High Current Upgrade Program -- Metrimate Drawer Connector Contacts, Size 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Universal MATE-N-LOK II Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9, 10 Type XII Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Size 16, Type II and Type III+ Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Size 20 Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 AMPOWER Multi Pin Plus Connectors -- Standard 2-, 3-, 4- and 8-Position Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Standard 65-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Standard 35-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 39-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 43-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 35-Position and 28-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19, 20 24-Position and 11-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 2-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 9 mm Pin and Socket Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 9 mm Thread Mount Pin and Socket Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 3 mm Pin and Socket Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 3 mm Solder Tail Pin and Socket Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Type III+ Signal Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 3 mm Hot Mate Pin and Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Multimate Pin and Socket Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Type III+ Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 High Current Size 16 Contacts and Solder Tail Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Connector Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Contact Sequential Mating Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Fork Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Louvertac Strip, Torsional Louver Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Louvertac Strip, Bridge Louver Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Preformed Female Louvertac Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-35 Preformed Male Louvertac Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35, 36 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Need more information? Call the Technical Support Center: 1-800-522-6752 The Center is staffed with specialists well versed in all AMP products. The Center can provide you with: Technical Support Catalogs Technical Documents Product Samples Authorized Distributor Locations 3 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 Thread Mount Socket and Pin Assembly Thread Mount Sockets These sockets are designed for easy installation and removal. The large variety of sizes have ratings from 30 continuous amps and can be mated with Thread Mount Pins and Crimp Pins. Material Body -- Brass Louvertac Band -- Beryllium Copper Finish Body -- Silver Louvertac Band -- See Table Mating Pin Dia. Part Number Thread 2 mm 192059-1 M3x0.5 4 mm 192129-1 10-32 6 mm 192211-1 1/4-28 8 mm 192271-1 5/16-24 Contin. Voltage Current Drop A (Amp) (mV) Dia. .080 30 12 2.0 .160 60 10 4.1 .240 100 11 6.1 .320 185 12 8.1 B Dia. .220 5.6 .280 7.1 .410 10.4 .560 14.2 Dimensions C D .670 17.0 .790 20.1 .800 20.3 1.40 35.6 1.42 36.1 2.00 50.8 2.09 53.1 3.07 78 E Ref. .630 16 1.00 25.4 1.00 25.4 1.42 36.0 F Louvertac Band Plating .790 20.1 1.00 25.4 1.09 27.7 1.65 41.9 Silver Gold Gold Silver Thread Mount Pins These pins are designed for thread mount. The large variety of sizes have ratings from 30 continuous amps and are designed to be mated with Thread Mount Sockets, Threaded Sleeve Sockets and Crimp Sockets. Material -- Brass Finish -- Silver Pin Dia. Part Number Thread Contin. Current (Amp) 2 mm 192085-1 M3x0.5 30 4 mm 192161-1 10-32 60 6 mm 192244-1 1/4-28 100 8 mm 192293-1 5/16-24 185 A Dia. .080 2.0 .160 4.1 .240 6.1 .320 8.1 B Dimensions C D .16 4.1 .25 6.4 .31 7.9 .44 11.2 .65 16.5 .77 19.6 .77 19.6 1.30 33.0 1.40 35.6 1.91 48.5 2.03 51.6 2.95 74.9 4 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com E Ref. .63 15.0 .99 25.1 1.11 25.2 1.47 37.3 Catalog 65141 High Current Products Revised 4-01 Threaded Sleeve Socket Assembly and Application Threaded Sleeve Sockets The Threaded Sleeve Socket Assembly is designed for High Current in a restricted space. The Sleeve can be screwed directly into a threaded bus bar or it may be inserted into a drilled hole in the bus bar with tightened nuts on each side of the bus bar. A Crimp Pin or Thread Mount Pin can be attached to a cable for the completed connector. Material Body -- Brass Louvertac Band -- Beryllium Copper Finish Body -- Silver Louvertac Band -- See Table Mating Pin Dia. Part Number Thread Contin. Current (Amp) Voltage Drop (mV) 2 mm 1-192447-0 5/16-32 30 12 4 mm 192447-8 5/16-32 60 10 6 mm 192447-2 1/2-20 100 11 8 mm 1-192447-8 9/16-18 185 12 290 13 12 mm 3/4-16 UNF 1-192447-2 -2A A Dia. .090 2.3 .160 4.1 .240 6.1 .320 8.1 .479 12.2 Dimensions B C .650 16.5 .770 19.6 .770 19.6 1.35 34.3 1.34 34.0 .060 1.5 .060 1.5 .078 2.0 .100 2.5 .130 3.3 D Louvertac Band Plating .060 1.5 .060 1.5 .078 2.0 .100 2.5 .130 3.3 Silver Gold Gold Silver Silver 5 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 Crimp Pins Crimp Pins feature a mechanism for locking the pin into a housing designed by the customer. The 2 mm and 4 mm pins are crimped with a Daniels Hand Crimp Tool. Pin sizes from 6 mm to 8 mm may be crimped with the indicated tooling and a DYNA-CRIMP 69120-1 electric-hydraulic power unit. The large variety of sizes have ratings from 24 continuous amps and can be mated with Thread Mount Socket Assemblies, Threaded Sleeve Socket Assemblies or Crimp Sockets. Material Body -- Copper Alloy Retention Spring -- Stainless Steel or Beryllium Copper Finish Body -- Silver Pin Dia. Part No. 193837-1 Contin. Voltage Current Drop (Amp) (mV) 24 Dimensions C D E Dia. .100 .640 .211 2.54 16.3 5.36 .050 1.27 G Dia. .080 2.0 F Tooling Part Numbers Crimp Crimp Extraction Die Head Tool Use with AWG 10 1.40 35.6 B Dia. .225 5.72 14 M310 TP1019 318813-1 .225 5.72 .300 7.6 .300 7.6 .410 10.4 .100 2.54 .145 3.7 .181 4.60 .235 5.97 .640 16.3 .750 19.1 .750 19.1 .760 19.3 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .080 2.0 .160 4.0 .160 4.0 .240 6.0 12 M310 TP1019 318813-1 10 M310 TP1020 679916-1 8 M310 TP1020 679916-1 6 69133-1 69099 679917-1 2 mm A 193837-1 30 12 193837-2 44 8 193837-3 60 8 193837-4 76 9 1.40 35.6 1.53 38.9 1.53 38.9 1.64 41.7 193837-5 100 9 1.73 43.9 .410 10.4 .290 7.37 .760 19.3 .211 5.36 .050 1.27 .240 6.0 4 69134-2 69099 679917-1 .570 14.5 .390 9.91 1.30 33.0 .211 5.36 .050 1.27 .320 8.0 2 46765-3 69099 679918-1 .570 14.5 .487 12.37 1.30 33.0 .211 5.36 .050 1.27 .320 8.0 1/0 46766-2 69099 679918-1 4 mm 6 mm 193837-6 135 10 2.50 63.5 193837-7 185 12 2.63 66.8 8 mm Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025. 2. Application Specification -- 114-16022 6 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 Crimp Sockets Crimp Sockets feature a mechanism for locking the socket into a housing designed by the customer. An AMP extraction tool is offered to remove the contact. The 2 mm and 4 mm sockets are crimped with a Daniels Hand Crimp Tool. Socket sizes from 6 mm to 8 mm may be crimped with the indicated tooling and a DYNA-CRIMP 69120-1 electric-hydraulic power unit. The large variety of sizes have ratings from 24 continuous amps and can be mated with Thread Mount Pins or Crimp Pins. Material Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel or Beryllium Copper Finish Body -- Silver Louvertac Band -- Silver Mating Pin Dia. Part No. 193673-1 Contin. Current (Amp) 24 A B Dia. Dimensions C D Dia. E F 10 1.13 28.7 .230 5.8 .100 2.54 .420 10.7 .211 5.36 .209 5.31 14 M310 TP1021 318813-1 .230 5.8 .100 2.54 .420 10.7 .211 5.36 .209 5.31 12 M310 TP1021 318813-1 Voltage Drop (mV) 2 mm 193673-1 30 12 1.13 28.7 193673-2 44 8 1.31 33.3 .300 7.6 .145 3.68 .400 10.2 .211 5.36 .209 5.31 10 M310 TP1022 679916-1 .300 7.6 .181 4.60 .410 10.4 .211 5.36 .209 5.31 8 M310 TP1022 679916-1 4 mm 193673-3 60 8 1.31 33.3 193673-4 76 9 1.42 36.1 .410 10.4 .235 5.97 .460 11.7 .211 5.36 .209 5.31 6 69133-1 69099 679917-1 193673-5 100 9 1.48 37.6 .410 10.4 .290 7.37 .530 13.5 .211 5.36 .209 5.31 4 69134-2 69099 679917-1 2.26 57.4 2.45 62.2 2.51 63.7 3.17 80.5 .570 14.5 .570 14.5 .795 20.19 1.072 27.23 .390 9.91 .487 12.37 .541 13.74 .721 18.31 .640 16.3 .211 5.36 .211 5.36 .209 5.31 .209 5.31 2 46765-3 69099 679918-1 1/0 46766-2 69099 679918-1 -- -- 2/0 46767-2 69099 -- -- 250 MCM 46751-2 69099 -- 6 mm 193673-6 135 10 193673-7 185 12 8 mm 12 mm Tooling Part Numbers Crimp Crimp Extraction Die Head Tool Use with AWG 193673-8* 20 mm 1-193673-2* 290 480 13 11 -- .930 23.62 1.24 31.50 -- * Socket contact uses retention ring (not supplied) for locking contact in housing. See Application Specification 114-16022 for details. Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025. 2. Application Specification -- 114-16022 7 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 High Current Upgrade Program -- Metrimate Drawer Connector Contacts, Size 8 The Louvertac bands have the versatility of being designed into contact dimensions used in existing AMP connectors. Standard Size 8 Pin Metrimate High Current contacts have been designed to fit into the existing Drawer Connector housings. A fully energized 8 position connector with 8 gage wires can handle 30 amps per line with a 30C T-rise on either the cable-to-cable or cable-to-board. Standard Size 8 Socket Cable-to-Cable Material Contact Body -- Copper Alloys Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel Finish -- Gold High Current Size 8 Pin Product Specification High Current Size 8 Socket 108-1449 Metrimate Pin and Socket with Louvertac High Current Contact Connector Voltage Rating -- 600 VAC Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Contacts Wire Size AWG 8 10 12-14 Contact Part Numbers Pin Socket 193457-1 193458-1 193642-1 193643-1 193534-1 193535-1 Crimp Tools Daniels Hand Tool #M310 or AMP P/N 356114-1 Positioner #TP944 or AMP P/N 356336-1 Extraction Tool Part No. 318813-1 or 305183-6 .12 Diameter Solder Tail Pins Part No. 193814-1 Cable-to-Board Material Contact Body -- Copper Alloys Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel Finish -- Gold A typical application would have solder tail pins mounted into the receptacle and crimp sockets mounted into the plug. Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Drawer Connector Housings Size Configuration 8 Positions (8 Size 8 Cavities) 15 Positions (3 Size 8 Cavities & 12 Size 16 Cavities) Housing Part Numbers Plug Receptacle 213499-1 213500-1 213426-1 213427-1 Extraction Tool Part No. 318813-1 Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82045. 8 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 High Current Upgrade Program -- Universal MATE-N-LOK II Connectors The Louvertac bands have the versatility of being designed into contact dimensions used in existing AMP connectors. Universal MATE-N-LOK II High Current contacts have been designed to fit into an existing Universal MATE-N-LOK II housing. In a cable-to-cable application, the initial T-Rise test of a fully energized 2 circuit connector with 10 gage wires has shown a 32 amp capability per line with a 30C T-rise. Plug Part No. 770020-1 Cap Part No. 770027-1 Cable-to-Cable Material Body -- Copper Alloy Louvertac Band -- Beryllium Copper Finish -- See Table Latch Disengaging Tool Part No. 58382-1 Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Passed test by VDE under their Registration Number 3915/Continuous Surveillance Contacts Contact Part Numbers Pin Socket 193796-1 193797-1 193841-1 193842-1 -- 193842-3 194210-1 194211-1 194212-1 194213-1 Wire Size AWG 10 12-14 12-14 10 12-14 Louvertac Band Plating Crimp Tools Lubricated Silver Silver Gold Silver Silver Daniels Hand Tool #M310 or AMP P/N 356114-1, Positioner #TP1013 or AMP P/N 356337-1 No No No Yes Yes Standard MATE-N-LOK II Pin Connector Housings Standard MATE-N-LOK II Socket Kit Part Numbers Plug Cap No. of CircuIts 2 3 4 5 6 9 12 15 Design Objective --108-1583 Application Specification -- 114-16021 Connector Voltage Rating -- 600 VAC High Current Socket Part No. 193797-1 770017-1 770018-1 770019-1 770016-1 770020-1 770021-1 770022-1 770023-1 770024-1 770025-1 770026-1 -- 770027-1 770028-1 770029-1 770030-1 Cable-to-Right-Angle Board When the Louvertac contacts are used in a cable-to-r/a board application, the initial T-Rise test of a fully energized 2 circuit connector with 10 gage wire and a 2 oz. foil board has shown a 32 amp capability per line with a 30C T-rise. High Current Pin Part No. 193796-1 Right-Angle Socket Header Part No. 193839-3 Material Housing -- UL 94V-0 Nylon Contact Body -- Copper Alloy Louvertac Band -- Beryllium Copper Finish -- Silver Solder Tail Diameter -- .052 [1.32] Plug Part No. 770019-1 Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Connector Housings Passed test by VDE under their Registration Number 3915/Continuous Surveillance Design Objective --108-1594 Connector Voltage Rating -- 600 VAC No. of CircuIts Socket Header 2 3 4 5 193839-1 193839-2 193839-3 193839-4 Part Numbers Socket Header with Lubricated Contacts* 194214-1 -- 194215-1 -- Mates with Plug Housing 770017-1 770018-1 770019-1 770016-1 *Mates with plug housing shown and with lubricated MATE-N-LOK II high current pin contacts. Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82181. 9 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 High Current Upgrade Program -- Universal MATE-N-LOK II Connectors (Continued) Vertical Pin Headers High Current Universal MATE-N-LOK II Vertical Pin Headers are designed to mate with Universal MATE-N-LOK II Plugs with High Current Socket contacts. All housings are polarized to provide for proper circuit board placement. Eight versions are available from 2 circuits to 15 circuits. In a cable-to-vertical board application, the initial T-rise of a fully energized 2 circuit connector with 10 gage wire and a 2 oz. foil board has shown a 36 amp capability per line with a 30C T-rise. 2 Circuit Part No. 194009-1, * Part No. 194269-1 (Lubricated Contacts) 6 Circuit Part No. 194002-1, Part No. 194002-2 (.235 [5.97] Tail Length), Part No. 194002-3 (Tube Packaged), * Part No. 194260-1 (Lubricated Contacts) 3 Circuit Part No. 194017-1, * Part No. 194610-1 (Lubricated Contacts) 9 Circuit Part No. 194012-1 4 Circuit Part No. 194010-1, * Part No. 194234-1 (Lubricated Contacts) 12 Circuit Part No. 194014-1, Part No. 194014-2 (Tube Packaged) 5 Circuit Part No. 194018-1 15 Circuit Part No. 194013-1 Material Housing -- UL 94V-0 Nylon Contacts -- Copper Alloy Solder Tail Diameter --.052 [1.32] Finish -- Silver Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR16455-113 Passed test by VDE under their Registration Number 3915/Continuous Surveillance Design Objective --108-1594 Connector Voltage Rating -- 600 VAC 4 Circuit Select Load (See Table) Pin Location 1 2 3 4 Part No. 194096-2 194096-5 S H H H S S S S S = Standard MATE-N-LOK II Contact H = High Current MATE-N-LOK II Contact Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82181. 3. Recommended PC Board Thickness .062 [1.57]. *Mate with MATE-N-LOK II plug housings with lubricated high current socket contacts. 10 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 High Current Upgrade Program -- Type XII Contacts The features of the High Current Type XII contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, and M Series housings. An initial T-Rise test in free air has shown a 60 amp capability with a 30C T-Rise with 8 gage wires. The contact may be crimped onto 8 AWG wire with a Daniels Hand Tool M310 or AMP P/N 356114-1 and Positioner TP1068S or AMP P/N 356119-1. Standard Type XII Socket High Current Type XII Socket Part No. 193990-2 Standard Type XII Pin High Current Type XII Pin Part No. 193991-4 Type XII Ground Pin Part No. 193991-3* Cable-to-Cable Material Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel * Not recommended for CPC connectors. Current Rating for 30C Temperature Rise 100% Energized Finish 3 Circuit Connector (Wire-to-Wire) Body -- Silver Louvertac Band -- Gold Extraction Tool Part No. 224155-1 Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 3 position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long. Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Plug (For Sockets) Square Flange Receptacle (For Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on LGH connectors is available in Catalog 82024. 11 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 High Current Upgrade Program -- Size 16, Type II and Type III+ Contacts The features of the High Current Size 16 contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Econoseal Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30C T-Rise. The contact may be crimped onto 14 AWG wire with an AMP hand tool P/N 601967-1. Use turret TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket. Standard Type II Socket Standard Type III+ Socket Standard Type II Pin Wire Size AWG 14 18-16 High Current Size 16 Socket Part No. Loose Piece Tape 193846-1 193846-2 796966-1 796966-2 Standard Type III+ Pin Wire Size AWG Material High Current Size 16 Pin (Board Mount) Part No. 194264-1 Pin Body -- Leaded Brass; Copper Alloy (Board Mount) Socket Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel 14 18-16 High Current Size 16 Pin Part No. Loose Piece Tape 193844-1 193844-2 796964-1 796964-2 Finish Body -- Silver Louvertac Band -- Gold 4 Pos. CPC Posted Square Flange Receptacle Part No. 796764-1 Mates with CPC Plug (Part No. 206060-1) with either Type II or High Current Socket contact Extraction Tool Part No. 305183 Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 6 position Metrimate Square Grid plug P/N 207152-1 and receptacle P/N 207153-1. These initial representative amperage ratings were conducted with 14 AWG wires that were 2 feet long. Current Rating for 30C Temperature Rise 100% Energized 6 Circuit Metrimate Connector (Wire-to-Wire) Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Plug (for Sockets) Receptacle (for Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on Metrimate connectors is available in Catalog 82045. 6. Additional information on Econoseal connectors is available in Catalog 82057. 7. Additional information on LGH connectors is available in Catalog 82024. 12 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 High Current Upgrade Program -- Size 20 Posted Contacts The High Current Size 20 contact has been designed to fit into the Series 109 AMPLIMITE Connectors per MIL-C24308. Material Standard Size 20 Socket High Current Size 20 Socket Body -- Copper Alloy Louvertac Band -- Beryllium Copper Standard Size 20 Pin Finish Louvertac Band Body -- Gold Louvertac Band -- Gold High Current Size 20 Pin Current-Carrying Capacity. The High Current Size 20 contact with a 20 gage wire attached to the .030 diameter solder tail acquired an initial 30C T-Rise of 11.85 amps in free air. Pin Part No. 194081-1 Socket Part No. 194083-1 The contacts can be sold loose piece or installed into any of the MIL Standard connectors. Pin and Socket Insertion/Extraction Tool Part Number 91067-2 or MIL number M81969/1-02 Insertion tip, for replacement Part Number 126195-3 Typical Fully-Loaded 37 Position Plug and Receptacle Extraction tip, for replacement Part Number 126195-4 Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82069. Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. 13 Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector The AMPOWER Multi Pin Plus Connector is manufactured from a modular mold that allows the finished housing to be molded into thousands of different contact configurations. Standard modules are offered in 2, 3, 4 and 8 positions with contact amperages ranging from signal to 150 amps. Pin contacts can be installed into the Plug Housing or the Receptacle Housing. Socket contacts can be installed into the Plug Housing or the Receptacle Housing. Any combination of the modules could be selected and molded into a one-piece housing from 1" to 6" long. Custom modules can be designed and molded to fit many other AMP contacts. Dimensions shown below are the approximate width of each module.* The connector can be used in blindmate drawer, wire-to-wire, wire-to-board, and board-to-board applications. 8-Position Multimate Module (Signal/Size 16 Contact) End Module End Module 2-Position 9 mm Contact Module 4-Position 3 mm Contact Module Spacer 3-Position 3 mm AC Contact Module End Module Receptacle 2-Position 9 mm Contact Module 4-Position 3 mm Contact Module Spacer Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 8-Position Multimate Module (Signal/Size 16 Contact) Plug 3-Position 3 mm AC Contact Module End Module Certified by Canadian Standards Association, File No. LR 39825 Product Specification 108-1809 *For example: Using both end modules (always required) and a 2-position 9 mm contact module, a 4-position 3 mm contact module, and two (2) 8-position signal/size 16 contact modules would produce a connector approximately 2.402 [61.0] in length (.492 [12.5] x 2 + .787 [20.0] +.315 [8.0] + .158 [4.0] x 2). 14 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) Standard 65-Position Plug and Receptacle Housing Designed to accept 65 contacts from signal level to 150 amps. The housing accepts: 2 - 9 mm Contacts 12 - 3 mm Contacts 48 - Signal/Size 16 Contacts 3 - 3 mm AC Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC 9 mm Contacts 3 mm Contacts Signal/Size 16 Contacts 3 mm AC Contacts Receptacle 194069-1 (shown) 194069-3 with two 6-32 inserts (Front Mounted) Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Signal/Size 16 3 mm AC Contacts Contacts 3 mm Contacts 9 mm Contacts Plug 194070-1 (shown) 194070-3 with two 6-32 inserts (Front Mounted) 15 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) Standard 35-Position Plug and Receptacle Housing Designed to accept 35 contacts from signal level to 30 amps. The housing accepts: 8 - 3 mm Contacts 24 - Signal/Size 16 Contacts 3 - 3 mm AC Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC Signal/Size 16 Contacts 3 mm Contacts 3 mm AC Contacts Receptacle 194182-1 (shown) 194182-3 with two 6-32 inserts (Front Mounted) Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Signal/Size 16 Contacts 3 mm AC Contacts 3 mm Contacts Plug 194183-1 (shown) 194183-3 with two 6-32 inserts (Front Mounted) 16 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) 39-Position Plug and Receptacle Housing Designed to accept 39 contacts from signal level to 150 amps. The housing accepts: 4 - 9 mm Contacts 8 - 3 mm Contacts 24 - Signal/Size 16 Contacts 3 - 3 mm AC Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC Signal/Size 16 Contacts 9 mm Contacts 3 mm Contacts 3 mm AC Contacts Receptacle 194197-1 (shown) 194197-3 with two 6-32 inserts Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Signal/Size 16 Contacts 3 mm AC Contacts 3 mm Contacts 9 mm Contacts Plug 194196-1 (shown) 194196-3 with two 6-32 inserts 17 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) 43-Position Plug and Receptacle Housing Designed to accept 43 contacts from signal level to 30 amps. The housing accepts: 8 - 3 mm Contacts 32 - Signal/Size 16 Contacts 3 - 3 mm AC Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC Signal/Size 16 Contacts 3 mm Contacts 3 mm AC Contacts Signal/Size 16 Contacts 3 mm AC Contacts Receptacle 194243-1 Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A 3 mm Contacts Plug 194242-1 18 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) 35-Position Plug and Receptacle Housing Designed to accept 35 contacts from signal level to 30 amps. The housing accepts: 16 - 3 mm Contacts 3 - 3 mm AC Contacts 16 - Signal/Size 16 Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC Receptacle 796299-1 Plug 796298-1 28-Position Plug and Receptacle Housing Designed to accept 28 contacts from signal level to 30 amps. The housing accepts: 4 - 3 mm Contacts 24 - Signal/Size 16 Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC Signal/Size 16 Contacts Signal/Size 16 Contacts 3 mm Contacts 3 mm Contacts Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Receptacle 194281-1 (shown) 194281-4 with two 6-32 inserts (Rear Mounted) Plug 194280-1 (shown) 194280-4 with two 6-32 inserts (Rear Mounted) 19 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) 24-Position Plug and Receptacle Housing Designed to accept 24 contacts from signal level to 30 amps. The housing accepts: 8 - 3 mm Contacts 16 - Signal/Size 16 Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC Receptacle 194299-1 Plug 194298-1 11-Position Plug and Receptacle Housing Designed to accept 11 contacts from signal level to 30 amps. Circuit positions 9 and 11 of the plug are designed so that the socket contact is recessed 5 mm. The housing accepts: 3 - 3 mm AC Contacts 8 - Signal/Size 16 Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC 3 mm AC Contacts 3 mm AC Contacts Signal/Size 16 Contacts Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Signal/Size 16 Contacts Receptacle 194279-1 Plug 194278-1 20 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) 2-Position Plug and Receptacle Housing Designed to accept two 150 amp contacts. The housing accepts: 2 - 9 mm Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC 9 mm Contacts Receptacle 194283-1 Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A 9 mm Contacts Plug 194282-1 21 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) 9 mm Pin Crimp Contact The 9 mm Pin is designed to fit into the 2-Position Module. The Pin has a retention spring that locks the contact into the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The contact can be crimped with the indicated DYNA-CRIMP 69120-1 electric-hydraulic power unit. Retention Spring Material Body -- Copper Alloy Retention Spring -- Beryllium Copper Pin Part No. 194041-6 Finish Body -- Silver Part No. Current Rating (Amp) Contact Sequence Level* Use with AWG 194041-6 150 Third Mate 1/0 Tooling Part Numbers Crimp Crimp Extraction Die Head Tool 46766-2 69099 662725-1 *When used with other AMPOWER Multi Pin Plus Contacts. 9 mm Socket Crimp Contact The 9 mm Socket is designed to fit into the 2-Position Module. The Socket has a retention spring that locks the contact into the housing cavity. The Socket has a polymer ring and post that helps prevent any finger contact with bare metal surfaces when installed into the Plug or Receptacle housings. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The contact can be crimped with the indicated DYNA-CRIMP 69120-1 electric-hydraulic power unit. Post Retention Spring Ring Louvertac Band Socket Part No. 194037-2 Material Body -- Copper Alloy Retention Spring -- Beryllium Copper Louvertac Band -- Beryllium Copper Post and Ring -- Acetyl Finish Body -- Silver Part No. Current Rating (Amp) Use with AWG 194037-2 150 1/0 Tooling Part Numbers Crimp Crimp Extraction Die Head Tool 46766-2 69099 662725-1 Notes: 1. Additional wire sizes and mating levels available upon request. 2. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025. 22 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) 9 mm Thread Mount Pin Contact The 9 mm Pin is designed to fit into the 2-Position Module. The Pin has a retention spring that locks the contact into the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The 1/4-28 threads are provided to mount the contact directly to a bus bar. Threads Retention Spring Material Body -- Copper Alloy Retention Spring -- Beryllium Copper Finish Body -- Silver Pin Part No. 194049-1 Extraction Tool Part No. 662725-1 9 mm Thread Mount Socket Contact The 9 mm Socket is designed to fit into the 2-Position Module. The Socket has a retention spring that locks the contact into the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The 1/4-28 threads are provided to mount the contact directly to a bus bar. Threads Retention Spring Retention Spring Material Body -- Copper Alloy Retention Spring -- Beryllium Copper Post and Ring -- Acetyl Socket Part No. 194050-1 Finish Body -- Silver Extraction Tool Part No. 662725-1 23 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) 3 mm Pin Crimp Contact The 3 mm Pin is designed to fit into the 3- and 4-Position Modules. The pin has a retention spring that locks the contact into the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The contact can be crimped with a Daniels Hand Crimp Tool. Retention Spring Material Part No. Current Rating (Amp) Contact Sequence Use with AWG Finish 194189-3 15 First Mate 12-14 Body -- Silver 194189-6 15 Second Mate 12-14 194189-7 30 Third Mate 8 194189-8 25 Third Mate 10 194189-9 15 Third Mate 12-14 1-194189-1 30 First Mate 8 Body -- Copper Alloy Retention Spring -- Stainless Steel Tooling Part Numbers Crimp Crimp Tool Extraction Hand Tool Positioner Tool Dimensions A B .100 2.54 .100 2.54 .181 4.60 .145 3.68 .100 2.54 .181 4.60 .541 13.75 .461 11.75 .384 9.75 .384 9.75 .384 9.75 .541 13.75 M309 TP1124 356335-1 3 mm Socket Crimp Contact The 3 mm Socket is designed to fit into the 3- and 4-Position Modules. The Socket has a retention spring that locks the contact into the housing cavity. The Socket has a polymer ring that helps prevent any finger contact with bare metal surfaces when installed into the Plug or Receptacle housings. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The contact can be crimped with a Daniels Hand Crimp Tool. Ring Retention Spring Material Part No. Current Rating (Amp) Use with AWG Dimension A 194032-5 30 8 Finish 194032-6 25 10 Body -- Silver 194032-7 15 12-14 .181 4.60 .145 3.68 .100 2.54 Body -- Copper Alloy Retention Spring -- Stainless Steel Louvertac Band -- Beryllium Copper Ring -- Acetyl Tooling Part Numbers Crimp Crimp Tool Extraction Hand Tool Positioner Tool M309 TP1125 356335-1 Note: Additional wire sizes and mating levels available upon request. 24 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) 3 mm Solder Tail Pin and Socket A 3 mm Solder Tail Pin and Socket are designed to fit into the 3- and 4-Position Modules. The contacts have a retention spring that locks the contact in the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. Ring Retention Spring Retention Spring Material Body -- Copper Alloy Retention Spring -- Stainless Steel Finish Body -- Silver Extraction Tool Part No. 356335-1 Pin Part No. 194251-1 Socket Part No. 194252-1 Type III+ Signal Posted Contacts (Replacement Contacts, See Note Below.) Material Contact Body and Post -- Brass Retention Spring -- Stainless Steel Pin Socket Finish See chart. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Size 16 -- Pin Diameter .062 [1.57] (Test Current, 13 Amperes) Termination Method Post Configuration Contact Finish Wrap-Type .045 x .045 1.14 x 1.14 Sel. Gold/Nickel1 Bright Tin-Lead Loose Piece Contact Part No. 3 Termination High Post 1 Termination High Post Pin Socket Pin Socket 66471-9 66473-9 66471-7 66473-7 66471-3 66473-3 66471-1 66473-1 1 Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled on socket O.D. Posts plated tin-lead over copper. Extraction Tool Part No. 305183. Insertion Tool Part No. 200893-2. Note: These contacts are used as replacement contacts for all posted connectors. 25 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) 3 mm Hot Mate Pin and Socket A 3 mm Hot Mate Pin and Socket are designed to fit into the 3- and 4-Position Modules. The contacts have a retention spring that locks the contact in the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The contact can be crimped with a Daniels Hand Crimp Tool. Two contacts were installed into the 3-Position 3 mm AC Module and subjected to 52 amps at 250 VAC for 250 cycles. Contact UL rating -- 35 A. Pin Part No. 1-194189-0 Retention Spring Retention Spring Socket Part No. 194245-1 Material Body -- Copper Alloy Retention Spring -- Stainless Steel Finish Body -- Gold Part No. Type Contact Sequence Use with AWG 1-194189-0 Pin Second Mate 12-14 Socket -- 12-14 194245-1 Multimate Pin and Socket Contacts The Multimate contacts are designed to fit into the 8-Position Module. Tyco Electronics offers many Type III1 contact wire sizes and finishes in order to fulfill most signal requirements. The Type III1 pin contacts are used in the third sequence mating cycle. Dimension A .100 2.55 .100 2.55 Tooling Part Numbers Crimp Crimp Tool Extraction Hand Tool Positioner Tool M309 TP1124 356335-1 M309 TP1221 356335-1 Insertion Tools -- 91002-1 (For Insulation Dia. of .070 [1.78] or less) 200893-2 (For Insulation Dia. of .090 [2.29] max.) Extraction Tool -- Part No. 305183 Material Body -- Brass Retention Spring -- Stainless Steel Finish See Table Pin Socket Type III+ Crimp Contacts Contact Size -- 16 Pin Diameter -- .062 [1.57] *Test Current -- 13 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) Contact Finish: A -- .000015 [0.00038] gold on the electrical engagement area over .000050 [0.00127] nickel. B -- .000030 [0.00076] gold on the electrical engagement area over .000050 [0.00127] nickel. C -- Tin *Note: Total current capacity of each contact in any given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Wire Size Range AWG [mm2] Ins. Dia. Range .040-.060 1.02-1.52 30-26 0.05-0.15 .014-.030 0.36-0.76 26-24 0.12-0.2 .035-.055 0.89-1.4 .040-.080 1.02-2.03 24-20 0.2-0.6 .080-.100 2.03-2.54 18-16 0.8-1.4 .080-.100 2.03-2.54 18-14 0.8-2 .080-.100 2.03-2.54 Contact Finish Code C A B A B C A B C A B C A B C A B C A B Strip Form Contact No. Pin Socket 66425-6 66424-6 66425-7 66424-7 66425-8 66424-8 66393-7 66394-7 66393-8 66394-8 66106-6 66108-6 66106-7 66108-7 66106-8 66108-8 66102-7 66104-7 66102-8 66104-8 66102-9 66104-9 66332-5 66331-5 66332-7 66331-7 66332-8 66331-8 66098-7 66100-7 66098-8 66100-8 66098-9 66100-9 66359-6 66358-6 66359-9 66358-9 1-66359-0 1-66358-0 Loose Piece Contact No. Pin Socket -- -- 66429-3 66428-3 66429-4 66428-4 -- -- 66406-4 66405-4 66107-2 66109-2 66107-3 66109-3 66107-4 66109-4 66103-2 66105-2 66103-3 66105-3 66103-4 66105-4 66400-1 66399-1 66400-3 66399-3 66400-4 66399-4 66099-2 66101-2 66099-3 66101-3 66099-4 66101-4 66361-2 66360-2 66361-3 66360-3 66361-4 66360-4 26 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) Multimate Pin and Socket Contacts (Continued) High Current Size 16 Contacts The High Current Size 16 contact is a Multimate contact that can be used if higher current levels are required (1015 amps). They fit into the 8-Position Module. The Pin contact can be used in the third sequence mating cycle. AMP P/N 194046-1 is a Multimate contact that is used in the fourth sequence mating cycle and mates with any Size 16 socket. Pin Wire Size AWG 14 18-16 Socket Contact Part Number Pin Socket Loose Piece Tape Loose Piece Tape 193844-1 193844-2 193846-1 193846-2 796964-1 796964-2 796966-1 796966-2 See page 12 for additional information. Size 16 Pin Part No. Contact Sequence Use with AWG 194046-1 Fourth Mate 24-20 Tooling Part Numbers Crimp Turret Hand Tool 601967-1 1-601967-6 Size 16 Solder Tail Pin AMP P/N 194264-1 is a Multimate contact that is used as a High Current Solder Tail Pin Contact and mates with Socket P/N 193846-1. Part No. 194264-1 Extraction Tool Part No. 305183 See page 12 for additional information. 27 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) Connector Mounting Options The Plug and Receptacle Housings have been designed to be rigidly mounted to a surface or to float on a surface. Two screw clearance holes in the housings have been provided to allow either housing to be rigidly mounted in the recommended panel cutout. Two threaded inserts can be installed into these holes upon request. Large slots in the housings have been provided to allow either hous- ing to float within the window of the recommended panel cutout. Shoulder screw length will vary based on panel thickness and housing selection. All hardware is commercially available. The X-Y float principle that utilizes the panel cutout and the housing allows as much as 3/16 [4.76] misalignment between the housings. 8-32 Nut 2 Plc. 3/16 Dia. Shoulder Screw 2 Plc. Float Mount Receptacle 6-32 Screw 2 Plc. #6 Split Lockwasher 2 Plc. 6-32 Nut 2 Plc. #6 Split Lockwasher 2 Plc. Rigid Mount Plug 6-32 Nut 2 Plc. 6-32 Screw 2 Plc. Rigid Mount Receptacle 3/16 Dia. Shoulder Screw 2 Plc. Float Mount Plug 8-32 Nut 2 Plc. Panel cutout dimensions are shown on the customer drawing. 28 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 AMPOWER Multi Pin Plus Connector (Continued) Contact Sequential Mating Cycle A family of Pins have been designed to have four levels of sequence during the Plug and Receptacle mating cycle. 3 mm Pin 1st Mate 3 mm Socket 3 mm Pin 2nd Mate 3 mm Socket 3 mm Pin 3rd Mate 3 mm Socket Size 16 Pin (See page 27) 3rd Mate Size 16 Socket (See page 27) 9 mm Pin 3rd Mate 9 mm Socket Type III+ Pin 3rd Mate Type III+ Socket Size 16 Pin 194046-1 (See page 27) 4th Mate Type III+ Socket 29 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 Fork Connectors Thread Mount Fork The Thread Mount Fork was developed to mount onto a plate or bus bar designed and fabricated by the customer. The Fork is rated at 84 amps (Upper Tolerance Limit) and accepts a .087 thick blade or circuit board. The anti-rotation pin is in place to help prevent the Fork from rotating while tightening the screw. Material Fork -- Zinc AI Alloy Louvertac Bands -- Copper Alloy Screw -- Steel Finish Fork -- Silver Louvertac Bands -- Silver Screw -- Zinc Part Number 194257-1 Right-Angle Thread Mount Fork Material Fork -- Zinc AI Alloy Louvertac Bands -- Copper Alloy Spring Pin -- Stainless Steel Finish Part Number 194305-1 Fork -- Silver Louvertac Bands -- Silver 30 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 Louvertac Strip, Torsional Louver Type The Torsional Louver Type Band was designed as an electrical interface that allows the transfer of high current and a more generous tolerance between mating surfaces. A strip can be sized with scissors in an on-site installation. They are available for use in flat and circular applications. A male band is used on the outside diameter of a pin. The female band is used on the inside diameter of a socket. LAO .092 [2.27] Louver Height Tooth Angle -- 15 Minimum Diameter -- 1.75 inches Part No. 192000-2 192000-9 Material -- Beryllium Copper 192001-4 Finish -- See Tables Material Suggested Current Thickness Limit per inch .006 Flat or Female 150 .15 .010 Flat or Female 250 .25 .006 Flat or Male 150 .15 Application Finish Silver Silver Silver LAOG Louver Height -- See Table Tooth Angle -- 45 Minimum Diameter -- 1.75 inches Part No. Application 192002-1 Flat or Female 192002-2 Flat or Female 192002-3 Flat or Female Material Thickness .006 .15 .006 .15 .010 .25 Suggested Current Limit per inch 300 300 500 Louver Height .105 2.67 .105 2.67 .110 2.79 Finish Unplated Silver Unplated LAIA .050 [1.27] Louver Height Tooth Angle -- See Table Minimum Diameter -- 112 inches Part No. Application 192004-4 Flat or Female 192004-6 Flat or Female 192004-8 Flat or Female 1-192004-1 Flat or Female 1-192004-4 Flat or Female 192007-7 Flat or Male 192008-1 Flat or Male Material Thickness .004 .10 .004 .10 .006 .15 .006 .15 .006 .15 .006 .15 .004 .10 Suggested Current Limit per inch Tooth Angle Finish 150 15 Silver 150 45 Silver 250 15 Silver 250 15 Gold 250 45 Silver 250 15 Silver 150 45 Silver Notes: 1. Product will be sold by the foot except where length is specified. 2. Suggested current limits are application dependent. 3. Additional sizes are available upon request. 31 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 Louvertac Strip, Bridge Louver Type The Bridge Louver Type Band was designed to transfer high currents in very small spaces. A strip can be sized with scissors in an on-site installation. They are available for use in flat and circular applications. A male band is used on the outside diameter of a pin. The female band is used on the inside diameter of a socket. Material-- Beryllium Copper LAIII .034 [.86] Louver Height Minimum Diameter -- 1 inch Suggested Current Limit Per Inch -- 150 Amps Material Thickness -- .006 [.15] Part No. 192038-6 192039-5 Application Female Male Finish Silver Silver LAIV .026 [.66] Louver Height Minimum Diameter -- 34 inch Suggested Current Limit Per Inch -- 150 Amps Material Thickness -- See Table Part No. Application Finish 1-192041-2 Female Silver 192042-5 Male Silver 192048-2 Male Gold Part No. Application Finish 1-192044-9 Female Silver 1-192045-5 Male Silver 1-192045-2 Male Gold 1-192045-2 Male Gold 11- Material Thickness .006 .15 .006 .15 .004 .10 LAV .022 [.56] Louver Height Minimum Diameter -- 34 inch Suggested Current Limit Per Inch -- 120 Amps Material Thickness -- See Table Material Thickness .005 .13 .005 .13 .004 .10 .004 .10 Notes: 1. Product will be sold by the foot except where length is specified. 2. Suggested current limits are application dependent. 3. Additional sizes are available upon request. 32 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 Preformed Female Louvertac Bands Female Torsional Formed Type LA1A/LA1B .050 [1.27] Louver Height Material -- Beryllium Copper Finish -- See Table Tooth Angle-- See Table Louvertac Bands can be manufactured as preformed diameters. This will allow the insertion of the band into a socket. The diameter indicated is the mating pin diameter that will be inserted into the socket assembly. Consult Product Engineering for mounting details. Part No. 4-192013-3 4-192013-5 5-192013-1 5-192013-4 5-192013-5 5-192013-8 5-192013-9 6-192013-7 6-192013-9 7-192013-1 7-192013-6 8-192013-2 8-192013-6 8-192013-9 9-192013-6 192033-3 1-192033-9 2-192033-0 2-192033-6 3-192033-4 5-192033-2 3-192013-8 5-192033-0 Mating Pin Dia. .312 [7.92] .312 [7.92] .355 [9.01] .375 [9.53] .394 [10.00] .434 [11.02] .437 [11.10] .472 [11.99] .472 [11.99] .500 [12.70] .551 [14.00] .625 [15.88] .625 [15.88] .685 [17.40] .750 [19.05] .750 [19.05] .875 [22.22] .875 [22.22] 1.000 [25.40] 1.250 [31.75] 1.000 [25.40] 1.187 [30.10] .812 [20.62] Material Thickness .004 [.10] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .008 [.20] Suggested Current Limit (A) 150 250 275 300 325 350 350 375 375 400 450 500 475 550 600 600 675 700 775 975 800 950 625 Finish Silver Silver Gold Silver Silver Gold Silver Silver Silver Silver Silver Silver Silver Silver Silver Silver Gold Silver Silver Silver Silver Silver Silver Tooth Angle 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 45 45 Band Type LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1B LA1B Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request. 33 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 Preformed Female Louvertac Bands (Continued) Female Bridge Formed Type LAIII through LAVI Material -- Beryllium Copper Finish -- See Table Part No. 1-192038-9 2-192038-8 3-192038-7 4-192038-0 4-192038-1 4-192038-8 4-192038-9 5-192038-4 6-192038-0 6-192038-1 6-192038-2 6-192038-5 6-192038-6 7-192038-7 8-192038-1 8-192038-6 9-192038-4 192040-8 2-192040-7 2-192041-9 4-192041-0 4-192041-1 4-192041-4 5-192041-0 5-192041-9 6-192041-9 7-192041-4 7-192041-7 7-192041-8 8-192041-4 8-192041-9 192043-6 1-192043-5 1-192043-6 2-192043-0 2-192043-7 4-192043-5 5-192043-0 6-192043-7 7-192043-2 9-192043-3 9-192043-6 4-192044-1 4-192044-2 4-192044-4 4-192044-7 5-192044-6 5-192044-8 6-192044-0 6-192044-4 Mating Pin Dia. .125 [3.18] .197 [5.00] .236 [6.00] .236 [6.00] .236 [6.00] .250 [6.35] .250 [6.35] .250 [6.35] .280 [7.11] .280 [7.11] .250 [6.35] .315 [8.00] .315 [8.00] .394 [10.00] .437 [11.10] .472 [11.99] .500 [12.70] .375 [9.53] .250 [6.35] .025 [0.64] .062 [1.57] .062 [1.57] .080 [2.03] .093 [2.36] .100 [2.54] .125 [3.18] .157 [4.00] .157 [4.00] .157 [4.00] .157 [4.00] .173 [4.39] .218 [5.54] .254 [6.45] .250 [6.35] .280 [7.11] .315 [8.00] .375 [9.53] .375 [9.50] .602 [15.30] .125 [3.18] .157 [4.00] .725 [18.40] .030 [0.76] .030 [0.76] .055 [1.40] .060 [1.54] .062 [1.57] .065 [1.65] .080 [2.03] .080 [2.03] Length .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] Material Thickness .004 [.10] .006 [.15] .006 [.15] .008 [.20] .008 [.20] .006 [.15] .006 [.15] .008 [.20] .008 [.20] .008 [.20] .006 [.15] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .006 [.15] .005 [.13] .006 [.15] .006 [.15] .006 [.15] .005 [.13] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .007 [.18] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .005 [.13] .005 [.13] .005 [.13] .004 [.10] .005 [.13] .005 [.13] .004 [.10] .005 [.13] Suggested Current Limit (A) 40 90 100 120 120 110 110 125 165 125 125 185 185 250 270 300 300 200 110 15 25 25 35 40 50 60 65 65 65 75 70 95 110 120 130 165 175 175 285 60 65 350 13 11 20 22 25 23 30 30 Finish Nickel Gold Gold Gold Gold Silver Gold Gold Silver Gold Unplated Silver Gold Silver Silver Silver Tin Gold Gold Gold Silver Gold Gold Gold Gold Gold Gold Silver Gold Gold Gold Silver Silver Gold Gold Silver Gold Tin Gold Silver Silver Silver Gold Unplated Gold Gold Gold Unplated Silver Gold Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request. 34 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Band Type LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAV LAV LAV LAV LAV LAV LAV LAV Catalog 65141 High Current Products Revised 4-01 Preformed Female Louvertac Bands (Continued) Female Bridge Formed Type LAIII through LAVI (Continued) Material -- Beryllium Copper Finish -- See Table Part No. 6-192044-6 7-192044-1 8-192044-1 8-192044-3 8-192044-4 8-192044-7 192046-6 1-192046-6 1-192046-9 2-192046-0 3-192046-0 5-192046-0 5-192046-9 1-192047-4 1-192047-9 3-192047-7 5-192047-1 5-192047-3 7-192047-5 Mating Pin Dia. .080 [2.03] .093 [2.36] .125 [3.18] .125 [3.18] .125 [3.18] .125 [3.18] .172 [4.40] .225 [5.70] .250 [6.35] .250 [6.30] .400 [10.2] .750 [19.0] .134 [3.40] .040 [1.00] .062 [1.60] .125 [3.20] .256 [6.50] .272 [6.90] .256 [6.50] Length .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .10 [2.54] .10 [2.54] .10 [2.54] .10 [2.54] .10 [2.54] .10 [2.54] Material Thickness .008 [.20] .005 [.13] .004 [.10] .005 [.13] .005 [.13] .005 [.13] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .005 [.13] .005 [.13] .006 [.15] .004 [.10] .004 [.10] .004 [.10] .004 [.10] .004 [.10] .004 [.10] Suggested Current Limit (A) 30 35 45 45 45 45 65 85 110 95 150 285 50 15 22 45 95 65 95 Gold Gold Gold Silver Gold Unplated Gold Gold Gold Tin Gold Gold Gold Gold Gold Gold Gold Gold Unplated Band Type LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAVI LAVI LAVI LAVI LAVI LAVI Tooth Angle 15 15 15 15 45 45 45 45 45 45 Band Type LA1AS LA1AS LA1AS LA1AS LA1BS LA1BS LA1BS LA1BS LA1BS LA1BS Finish Preformed Male Louvertac Bands Male Torsional Formed Type LA1AS/LA1BS Material-- Beryllium Copper Finish -- See Table Tooth Angle -- See Table Louvertac Bands can be formed into a "male" shape for use on a pin. Selection begins with the amperage requirement and then the mating hole diameter. Consult Product Engineering for mounting details. Part No. Mating Hole Dia. 192007-9 1-192007-9 2-192007-5 3-192007-1 192008-6 1-192008-3 1-192008-5 2-192008-1 3-192008-4 4-192008-2 .312 [7.92] .620 [15.7] .750 [19.0] 1.000 [25.4] .500 [12.7] .750 [19.0] .781 [19.8] .875 [22.22] 1.197 [30.4] 1.450 [36.8] Material Thickness .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .008 [.20] .008 [.20] .006 [.15] Suggested Current Limit (A) 200 425 550 750 350 550 575 650 900 1100 Finish Silver Silver Silver Silver Silver Silver Silver Silver Silver Silver Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request. 35 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 Preformed Male Louvertac Bands (Continued) Male Bridge Formed Type LAIIIS through LAVIS Material -- Beryllium Copper Finish -- See Table Part No. 1-192039-7 2-192039-1 2-192039-3 2-192039-7 2-192039-9 3-192039-0 5-192039-3 5-192039-4 1-192042-5 2-192042-5 2-192042-8 4-192042-8 6-192042-6 6-192042-7 6-192042-8 2-192045-3 192048-6 1-192048-1 2-192048-4 Mating Hole Dia. .157 [4.0] .250 [6.35] .248 [6.3] .311 [7.9] .311 [7.9] .311 [7.9] .236 [6.0] .157 [4.0] .080 [2.0] .157 [4.0] .157 [3.99] .500 [1.27] .368 [9.38] .375 [9.53] .375 [9.53] .250 [6.35] .051 [1.3] .127 [3.23] .156 [3.96] Length .470 [11.9] .470 [11.9] .470 [11.9] .470 [11.9] .470 [11.9] .470 [11.9] .470 [11.9] .470 [11.9] .320 [8.13] .320 [8.13] .320 [8.13] .320 [8.13] .320 [8.13] .320 [8.13] .320 [8.13] .200 [5.10] .100 [2.54] .100 [2.54] .100 [2.54] Material Thickness .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .005 [.12] .006 [.15] .006 [.15] .005 [.12] .004 [.10] .006 [.15] .006 [.15] .006 [.15] .004 [.10] .004 [.10] .004 [.10] Suggested Current Limit (A) 75 130 130 175 175 175 120 75 30 65 60 235 170 175 175 95 17 22 65 Finish Gold Silver Silver Unplated Silver Gold Nickel Nickel Nickel Unplated Gold Unplated Unplated Tin Gold Gold Gold Gold Gold Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request. 36 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Band Type LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIVS LAIVS LAIVS LAIVS LAIVS LAIVS LAIVS LAIVS LAVIS LAVIS LAVIS Catalog 65141 High Current Products Revised 4-01 Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 46751 46765 46766 46767 58382 66098 66099 66100 66101 66102 66103 66104 66105 66106 66107 66108 66109 66331 66332 66358 66359 66360 66361 66393 66394 66399 66400 66405 66406 66424 66425 66428 66429 66471 66473 69099 69120 69133 69134 91002 91067 126195 192000 192001 192002 192004 192007 192008 192013 192033 192038 192039 192040 192041 192042 192043 192044 192045 192046 192047 192048 Page 7 6, 7 6, 7, 22 7 9 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 25 25 6, 7, 22 6, 7, 22 6, 7 6, 7 26 13 13 31 31 31 31 31, 35 31, 35 33 33 32, 34 32, 36 34 32, 34 32, 36 34 32, 34, 35 32, 36 35 35 32, 36 Part No. 192059 192085 192129 192161 192211 192244 192271 192293 192447 193457 193458 193534 193535 193642 193643 193673 193678 193796 193797 193814 193837 193839 193841 193842 193844 193846 193990 193991 194002 194009 194010 194012 194013 194014 194017 194018 194032 194037 194041 194046 194049 194050 194069 194070 194081 194083 194096 194182 194183 194189 194196 194197 194210 194211 194212 194213 194214 194215 194234 194242 194243 Page 4 4 4 4 4 4 4 4 5 8 8 8 8 8 8 7 7 9 9 8 6 9 9 9 12, 27, 29 12, 27, 29 11 11 10 10 10 10 10 10 10 10 24 22 22 27, 29 23 23 15 15 13 13 10 16 16 24, 26 17 17 9 9 9 9 9 9 10 18 18 Part No. 194245 194251 194252 194257 194260 194264 194269 194278 194279 194280 194281 194282 194283 194298 194299 194305 194610 200893 206036 206037 206060 207152 207153 213426 213427 213499 213500 224155 305183 318813 356114 356119 356335 356336 356337 601967 662725 679916 679917 679918 770016 770017 770018 770019 770020 770021 770022 770023 770024 770025 770026 770027 770028 770029 770030 796298 796299 796764 796964 796966 Page 26 25 25 30 10 12, 27 10 20 20 19 19 21 21 20 20 30 10 25, 26 11 11 12 12 12 8 8 8 8 11 8, 12, 25, 26, 27 6, 7, 8 8, 9, 11 11 24, 25, 26 8 9 12, 27 22, 23 6, 7 6, 7 6, 7 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 19 19 12 12, 27 12, 27 37 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 65141 High Current Products Revised 4-01 Engineering Notes 38 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com TYCO ELECTRONICS CORPORATION HARRISBURG, PA 17105