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Document Number: 74601
S-72047–Rev. A, 01-Oct-07
Vishay Siliconix
SiP12205
APPLICATION NOTES
Inductor Selection:
An inductor is one of the energy storage component in a
converter. Choosing an inductor means specifying its
size, structure, material, inductance, saturation level, DC-
resistance (DCR), and core loss. Fortunately, there are many
inductor vendors that offer wide selections with ample
specifications and test data, such as Vishay Dale.
The following are some key parameters that users should
focus on. In PWM mode, inductance has a direct impact on
the ripple current. The peak-to-peak inductor ripple current
can be calculated as
where f = Switching Frequency.
Higher inductance means lower ripple current, lower RMS
current, lower voltage ripple on both input and output, and
higher efficiency, unless the resistive loss of the inductor
dominates the overall conduction loss. However, higher
inductance also means a bigger inductor size and a slower
response to transients. In PSM mode, inductance affects
inductor peak current, and consequently impacts the load
capability and switching frequency. For fixed line and load
conditions, higher inductance results in a lower peak current
for each pulse, a lower load capability, and a higher switching
frequency.
The saturation level is another important parameter in
choosing inductors. Note that the saturation levels specified
in data sheets are maximum currents. For a DC-to-DC
converter operating in PWM mode, it is the maximum peak
inductor current that is relevant, and which can be calculated
using these equations:
This peak current varies with inductance tolerance and other
errors, and the rated saturation level varies over
temperature. So a sufficient design margin is required when
choosing current ratings.
A high-frequency core material, such as ferrite, should be
chosen, the core loss could lead to serious efficiency
penalties. The DCR should be kept as low as possible to
reduce conduction losses.
Input Capacitor Selection:
To minimize current pulse induced ripple caused by the step-
down controller and interference of large voltage spikes from
other circuits, a low-ESR input capacitor is required to filter
the input voltage. The input capacitor should be rated for the
maximum RMS input current:
It is common practice to rate for the worst-case RMS ripple
that occurs when the duty cycle is at 50 %:
Output Capacitor Selection:
The selection of the output capacitor is primarily determined
by the ESR required to minimize voltage ripple and current
ripple. The desired output ripple ΔVOUT can be calculated
by:
Current ripple can be calculated by:
Where: ΔVOUT = Desired Output Ripple Voltage
f = Switching Frequency
Imax = Maximum Inductor Current
Imin = Minimum Inductor Current
T = Switching Period
Multiple capacitors placed in parallel may be needed to meet
the ESR requirements. However if the ESR is too low it can
cause instability problems.
MOSFET Selection:
The key selection criteria for the MOSFETs include
maximum specifications for on-resistance, drain-source
voltage, gate source, current, and total gate charge Qg.
While the voltage ratings are fairly straightforward, it is
important to carefully balance on-resistance and gate
charge. In typical MOSFETs, the lower the on-resistance, the
higher the gate charge. The power loss of a MOSFET
consists of conduction, gate charge, and crossover losses.
For lower-current applications, gate charge losses become a
significant factor, so low gate charge MOSFETs, such as
Vishay Siliconix's LITTLE FOOT family of PWM-optimized
devices, are desirable.
( )
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