ADJUSTABLE HAND DRS cree CRIMP TOOL M309 DATASHE THIS HAND TOOL MUST NOT BE USED IN ANY POWERED SEE REVERSE SIDE FOR IMPORTANT INFORMATION CONCERNING "PRESS" AS DEFINED BY OSHA CFR 1910.211 (46) LIMITED WARRANTY, AND LIMITATION OF LIABILITY. TOOL IN OPEN POSITION ~ HOW TO USE THE DANIELS M309 ALIGNMENT HOLE oe HAND CRIMP TOOL & POSITIONER RETAINER RING GENERAL INFORMATION. 1. The tool has a double action ratchet. Note that the tool cannot be opened without completing the cycle. 2. Dasignation M309 refers to tha basic hand tool without positioners. 3. Size: 975" x 2.5" x 1.25" Weight: 150z. SELECTOR J INDEX SELECTOR KNOB SPRING CLIP SETTING UP_INSTRUCTIONS 1. Tool must be in the open position. 2. Place selected Single Position Head assembly onto retalner ring with allgnment pin In alignment hole. S. After Single Position Head is seated against retalner ring, tighten socket head screws with 9/64 inch hax key. 4, Refer to dataplate on Single Position Head. From the proper wire size column, determine the selector number that corresponds with tha contact being used. 5. Remove Spring Clip fram selector knob. Ralse selector knob and rotate until selector number Ia In line with Index mark. Replace Spring Clip (optional). SOCKET HEAD DATAPLATE GAGE GO B NO-GO SEL A CRIMPING INSTRUCTIONS PART NO. DIA DIA NO ee 6436 0610 "0660 4 1. Insert contact and prepared wire through the indenter opening inta Positioner. 2. Squeeze handles together until ratchet releases, CAUTION! Handle will return to open position. Remove as crimped contact and wire. DO NOT CRIMP GAGE! REMOVING SINGLE POSITION HEAD Only one gage is necessary for periodic inspection. 1. Loosen socket head screws untfl threads are digangaged fram retainer ring, then rammove with GREEN "GO RED "NOGO" a straight lifting motion. A J f * L B 6436 DANIELS MANUFACTURING CORF., 526 THORPE ROAD, ORLANDO, FL 32824, USA, PHONE 407/855-6161, FAX 407/855-6884 COPYRIGHT 2000 DANIELS MANUFACTURING CORP., USA. WWW.DMCTOOLS.COM E-MAIL: DMC@DMCTOOLS.COM ALL RIGHTS RESERVED 3/00 REV. A 1OF 2 MS08-DSDATA SHEET GAGING INSTRUCTIONS "NOGO_GAGING GO"_GAGING Operate tool to fully closed position. Maintain firm | Operate toal to fully cloged position. Maintain firm hand pressure on the tao handles, Insert NOGO hand pressure on the tool handles, Insert GO gage gage end as shown. The NOGO" gage may partially end as shown. Gage must pass freely between enter the indenter opening, but must not pass completely through the opening. Indenter tips, GAGING LIMITS SELECTOR A +0ca1 | B +.cop1 GREEN NUMBER GD DIA NOGO DIA RED 1 0360 410 2 0450 OSKXI 3 0520 0570 INDENTER 4 -0810 OB6d = INDENTER \ ~ 5 0690 0740 [ 6 0760 0310 a s 7 .0860 0950 X I $ ~ 8 1D00 1100 CARE OF TOOL There is virtually no maintenance required. However, it is a good practice to keep indenter tips free of residual color band deposits and other debris. A small wire brush may be used for this purpose. We strongly recommend that you: 1. DO NOT immerse tools in cleaning solution. 2. DO NOT spray oil into tool to lubricate. 3. DO NOT attempt to disassemble tool or make repairs. This is a precision hand crimp tool and should be used as such. DMC offers complete refurbishing and recalibration services. DMC specially engineers and manufactures complete tool kits to satisfy individual customer requirements, such as total aircraft support, general shop maintenance or production, on board ship and vehicle service, etc. LIMITATION OF LIABILITY DANIELS MANUFACTURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPEGIAL DAMAGES OF ANY NATURE OR KIND RESULTING FROM THE USE, OR MISUSE, OF ANY OF ITS PRODUCTS. OWNERS AND USERS OF OMC PRODUCTS ASSUME FULL RESPONSIBILTY FOR INSTRUCTING THER EMPLOYEES IN THE PROPER ANO SAFE USE OF SUCH PRODUCTS. LIMITED WARRANTY DMC (Dmlels Manufacturing Corporation} warrants each new praduct sold by It te be free from defects in materfal and workmanehip under normal use and service, DMC's obligation under this warranty is limited to the free carrection or, ot DMCs option, the refund of the purchose price of any such product which proves defective In normal service withIn ninaty (90) days after dalilvery te the firat user, provided that the praduct is returned te DMC with all tranaportotian chorges prepaid and which shall appeor to DMC'a satisfaction, after DMCs Inspectian, to hove been defactive In material pr workmanship, ik being understood that DMG products are nok consumer products. This warranty shall not cover any damage to any product which, in the opinion of OMC, was caused by normal wear, misuse, improper operation, tampering, neglect ar aceldent This warranty le In Ifeu of all other warrantias axpreas or implied. No warranty, expreaa or implied, la made or autharized to ba mada or assumed with respect te products of Daniels Manufacturing Corporation other than those herein set forth. 2O0F 2