Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Three Phase + Brake
IGBT Inver ter Output
100 Amperes/600 Volts
PM100RSD060
1
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
– Shor t Circuit
– Over Current
– Over Temperature
– Under Voltage
□Low Loss Using 4th Generation
IGBT Chip
Applications:
□Inverters
□UPS
□Motion/Ser vo Control
□Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM100RSD060 is a 600V,
100 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 100 60
Outline Drawing and Circuit Diagram
V
1814 16
15 17 19
D
10 12
78 9 1161234 5
U
V
U
W
13
B
SS
S
R
K
J H H
BP
N
P
V
N1
R
V
B
V
NC
WP1
W
N
N
V
W
F
O
U
N
UF2.
V
V
4.
5.
3. U
P
UPC
VPC
O
UP1
1. V
V
V
P
8.
7.
V
WF
9.
10.
WPC
O
VP1
6.
O
VF
11.
12.
13.
14.
15.
16.
17.
18.
19.
N
M
M
Q
F G
AA AD
C
T
W (TYP)
AB
AC X (4 PLACES)
L
ZE
Y (6 PLACES)
K
A
P
TH
Rfo
Rfo
Rfo
Rfo
R
B
B
IN
O
F
OUT
GND
GND
I
S
CC
V
NWVUP
O
F
TEMP
NC
N
N1
V
N
W
V
V
IN
O
F
OUT
GND
GND
I
S
CC
V
N
U
IN
O
F
OUT
GND
GND
I
S
CC
V
IN
O
F
OUT
GND
GND
I
S
CC
V
WPC
WP
W
WP1
VPC
VP
V
VP1
FO
V
V
FO
V
V
IN
O
F
OUT
GND
GND
I
S
CC
V
IN
O
F
OUT
GND
GND
I
S
CC
V
IN
O
F
UPC
UP
FO
U
V
UP1
OUT
GND
GND
I
S
CC
V
V
T
C
Measured Point
Dimensions Inches Millimeters
A 4.33±0.04 110.0±1.0
B 3.74±0.02 95.0±0.5
C 3.50±0.04 89.0±1.0
D 2.91±0.02 74.0±0.5
E 2.62 66.44
F 1.28 32.6
G 1.24 31.6
H 1.02 26.0
J 0.94 24.0
K 0.87 +0.04/-0.02 22.0 +1.0/-0.5
L 0.84 21.2
M 0.79 20.0
N 0.69 17.5
P 0.02±0.01 0.5±0.3
Dimensions Inches Millimeters
Q 0.08±0.02 2.0±0.5
R 0.670 17.02
S 0.39 10.0
T 0.08 2.0
U 0.39 10.0
V 0.16 4.0
W 0.24 Rad. Rad. 6.0
X 0.217 Dia. M5.5
Y 0.197 M5
Z 0.2 Sq. Sq. 0.5
AA 0.10 2.54
AB 0.18 4.5
AC 0.13 3.22
AD 0.06 1.6
PM100RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM100RSD060 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M5 Mounting Screws —31 in-lb
Mounting Torque, M5 Main Terminal Screws —31 in-lb
Module Weight (Typical) —560 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°CV
CC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Volts
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ± (TC = 25°C) IC100 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 200 Amperes
Supply Voltage (Applied between P - N) VCC 400 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Collector Dissipation (TC = 25°C) PC328 Watts
IGBT Brake Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ± (TC = 25°C) IC30 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 60 Amperes
FWDi Rated DC Reverse Voltage (TC = 25°C) VR(DC) 600 Volts
FWDi Forward Current (TC = 25°C) IF30 Amperes
Collector Dissipation (TC = 25°C) PC176 Watts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between FO and VC)V
FO 20 Volts
Fault Output Current (UFO, VFO, WFO, FO)I
FO 20 mA
3
PM100RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C, ——1.0 mA
VD = 15V
VCE = VCES, Tj = 125°C, ——10 mA
VD = 15V
Diode Forward Voltage VEC -IC = 100A, VD = 15V, VCIN = 15V —2.2 3.3 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, —1.7 2.3 Volts
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 100A, —1.7 2.3 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.8 1.2 2.4 µS
trr VD = 15V, VCIN = 0 ~ 15V —0.15 0.3 µS
tC(on) VCC = 300V, IC = 100A —0.4 1.0 µS
toff Tj = 125°C—2.4 3.3 µS
tC(off) —0.6 1.2 µS
IGBT Brake Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C, ——1.0 mA
VD = 15V
VCE = VCES, Tj = 125°C, ——10 mA
VD = 15V
FWDi Forward Voltage VFM -IF = 30A —2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 30A, —1.8 2.5 Volts
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 30A, —1.9 2.6 Volts
Tj = 125°C
PM100RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC Tj = -20°C——520 Amperes
(VD = 15V) Tj = 25°C 264 311 430 Amperes
Tj = 125°C 158 ——Amperes
Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 39 53 —Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V —360 —Amperes
Short Circuit Trip Level Brake Part —79 —Amperes
Over Current Delay Time toff(OC) VD = 15V —10 —µS
Over Temperature Protection (VD = 15V) OT Tr ip Level 111 118 125 °C
(Lower Arm) OTRReset Level —100 —°C
Supply Circuit Under Voltage Protection UV Tr ip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UVRReset Level —12.5 —Volts
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —44 60 mA
VD = 15V, VCIN = 15V, VXP1-VXPC —13 18 mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br-VNC 1.7 2.0 2.3 Volts
Fault Output Current* IFO(H) VD = 15V, VCIN = 15V ——0.01 mA
IFO(L) VD = 15V, VCIN = 15V —10 15 mA
Minimum Fault Output Pulse Width* tFO VD = 15V 1.0 1.8 —mS
*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it.
5
PM100RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT ——0.38 °C/Watt
Inverter Part Rth(j-c)F Each FWDi ——0.70 °C/Watt
Rth(j-c´)Q Each IGBT* —— 0.23** °C/Watt
Rth(j-c´)F Each FWDi* —— 0.36** °C/Watt
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT ——0.71 °C/Watt
Brake Part Rth(j-c)F Each FWDi ——1.66 °C/Watt
Rth(j-c´)Q Each IGBT* —— 0.45** °C/Watt
Rth(j-c´)F Each FWDi* —— 0.96** °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, —— 0.027 °C/Watt
Thermal Grease Applied
*TC measured point is just under chip.
**If you use this value, Rth(f-a) should be measured just under the chips.
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals 0 ~ 400 Volts
Control Supply Voltage*** VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br-VNC 4.0 ~ VDVolts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS
*** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs , V ariation ≤ 2V peak to peak.
PM100RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
6
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
0.5
1.0
2.0
1.5
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
(INVERTER PART)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
0 20 10040 60 80
VD = 15V
Tj = 25
o
C
Tj = 125
o
C
VCIN = 0V
101102103
10-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
100
101
toff
ton
101102103
10-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
tc(off)
tc(off)
tc(on)
100
101
101102103
10-2
COLLECTOR CURRENT, I
C
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10-1
100
trr
VCC = 300V
VD = 15V
Tj = 25
o
C
Tj = 125
o
C
100
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
101
102
Irr
0 1.0 2.5
100
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE CURRENT, -I
C
, (AMPERES)
DIODE FORWARD CHARACTERISTICS
(INVERTER PART)
101
102
0.5 1.5 2.0
Tj = 25
o
C
Tj = 125
o
C
VD = 15V
VCC = 300V
VD = 15V
Tj = 25
o
C
Tj = 125
o
C
INDUCTIVE LOAD
VCC = 300V
VD = 15V
Tj = 25
o
C
Tj = 125
o
C
INDUCTIVE LOAD
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING LOSS, E
SW
(mJ/PULSE)
10
0
10
1
E
sw(on)
E
sw(off)
CONDITIONS:
HALF-BRIDGE INDUCTIVE LOAD
SWITCHING OPERATION
V
CC
= 300V
V
GE
= ±15V
T
j
= 25oC
T
j
= 125oC
INDUCTIVE LOAD
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)
101
10-1 100101
100
10-1
10-2
10-3 10-2
10-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - BRAKE PART)
SWITCHING LOSS CHARACTERISTICS
101
10-1 100101
100
10-1
10-2
10-3 10-2
10-3
STANDARD VALUE
Rth(j-c)Q = 0.38
o
C/W (IGBT)
Rth(j-c)Q = 0.70
o
C/W (FWDi)
SINGLE PULSE
STANDARD VALUE
Rth(j-c)Q = 0.71
o
C/W (IGBT)
Rth(j-c)Q = 1.66
o
C/W (FWDi)
SINGLE PULSE
