CV200, CV300, CV400 CV201, CV301, CV401 ClirVu IR Windows Installation Guide English PN 4341125 May 2013 (c) 2013 Fluke Corporation. All rights reserved. All product names are trademarks of their respective companies. Product specifications are subject to change without notice. 1 2 CV200, CV300, CV400 ClirVu IR Window Installation Guide Introduction The ClirVu IR Window is a precision made accessory which, when accurately surface of a Type 1, 2, 3/12, 3, and 12 enclosures, or as appropriate. All models are for indoor and outdoor use. Read and understand these instructions thoroughly before attempting to install the units. All of the items in Table 1 are available from Fluke. Table 1. ClirVu IR Window Models Series Size Nema Type CV200 CV300 CV400 50 mm (2) 75 mm (3) 100 mm (4) 4, 12 4, 12 4, 12 PN 4341125 May 2013 (c) 2013 Fluke Corporation. All rights reserved. All product names are trademarks of their respective companies. 3 4 5 6 1 4 7 8 3 2 Introduction The ClirVu IR Window allows the flexibility to inspect an electrical enclosure both visually and with infrared. Use this accessory on the flat surface of a Type 1, 2, 3/12, 3, and 4/12 enclosures, or as appropriate. All models are for indoor and outdoor use. Table 1 is a list of the models available from Fluke. Table 1. ClirVu IR Window Models Model IR Window Size CV200, CV201 CV300, CV301 CV400, CV401 50 mm (2 in) 75 mm (3 in) 100 mm (4 in) How to Contact Fluke To contact Fluke, call one of the following telephone numbers: Technical Support USA: 1-800-44-FLUKE (1-800-443-5853) Calibration/Repair USA: 1-888-99-FLUKE (1-888-993-5853) Canada: 1-800-36-FLUKE (1-800-363-5853) Europe: +31 402-675-200 Japan: +81-3-3434-0181 Singapore: +65-6799-5566 Anywhere in the world: +1-425-446-5500 Or, visit Fluke's website at http://www.fluke.com/irwindows. To view, print, or download the latest manual supplement, visit http://us.fluke.com/usen/support/manuals. Safety Information A Warning identifies conditions and procedures that are dangerous to the user. Symbols used on the Product and in this document are in Table 2. Warning To prevent damage or injury: Read all directions before the installation. Comply with local and national safety requirements when working in hazardous locations. Wear appropriate eye and ear protection. Check the window for cracks and damage before installation. Keep the cover closed and latched except during installation, viewing, or temperature measurement. Table 2. Symbols Symbol Risk of danger. Important information. See manual. Underwriters' Laboratories, Inc. UL recognized component in North America. Conforms to requirements of European Union directives. TYPE 4/12 NEMA Standard. Suitable for indoor/outdoor use. 2 Explanation This product complies with the WEEE Directive (2002/96/EC) marking requirements. The affixed label indicates that you must not discard this electrical/electronic product in domestic household waste. Product Category: With reference to the equipment types in the WEEE Directive Annex I, this product is classed as category 9 "Monitoring and Control Instrumentation" product. Do not dispose of this product as unsorted municipal waste. Go to Fluke's website for recycling information. Before You Start When your IR Window arrives, unpack the unit. Identify and make sure all the parts are in the shipment. See Figure 1. Required tools for installation, see Figure 2: * * * * * Electro-hydraulic hole punch Greenlee Punch/Die Drilling machine Center punch Calibrated torque driver Site Preparation To prepare the installation site: 1. Mark a pilot hole with the center punch. See Figure 3. 2. Drill a 6 mm (0.2 in) pilot hole with the twist drill. 3. Use a Kwik Stepper drill bit to enlarge the 6 mm (0.2 in) pilot hole to 20 mm (0.8 in). Or, drill a 10 mm (0.4 in) pilot hole and then enlarge the hole to 22.5 mm (0.875 in) with a Greenlee Punch/Die 71BB. See Figure 4. 4. Select the correct punch/die. See Table 3. 5. Use the Greenlee Punch/Die with the Electro-hydraulic hole punch to make the hole diameter listed in Table 3. See Figure 5. Table 3. Tool Selection IR Window Size Hole Size Greenlee Punch/Die PN 50 mm (2 in) 61.37 mm (2.416 in) 76BB 75 mm (3 in) 89.89 mm (3.539 in) 739BB 100 mm (4 in) 115.42 mm (4.544 in) 742BB 3 6. Deburr the holes and remove any shavings. 7. Degrease the front panel. Installation To install: 1. Insert the IR Window assembly into the punched hole. 2. Align and firmly hold the IR Window in place. 3. Apply a slight amount of torque to each of the four jam-nut screws to break them loose from the install position. 4. Incrementally tighten each jam-nut screw in a cross-pattern to the torque recommended in Table 4. This torque makes sure that the frame gasket is compressed for an optimum seal. See Figure 6. Note If a calibrated torque driver is not available, be careful that you do not over tighten and break the jam-nut screws. Table 4. Torque Values for Jam-Nut Screws Model 4 Torque (max.) CV200, CV201 14 in lb CV300, CV301 25 in lb CV400, CV401 50 in lb Window Door Close the window door firmly and twist the quarter-turn fastener bail from vertical to horizontal to latch the door. See Figure 7. The window is installed and ready for use. Security Key Conversion Kit Where security and safety standards require limited access to the window, an optional Security Key Conversion Kit is available from Fluke. The conversion kit replaces the standard hand-turn door latch with a door latch that can only be opened with a key. Two kit sizes are available. See Table 5. Table 5. Security Key Conversion Kits Model Description PN CV200, CV300 Quarter-Turn Stud Conversion Kit 82 4354766 CV400 Quarter-Turn Stud Conversion Kit 85 4354775 To replace a quarter-turn fastener: 1. Use a wire cutter or needle nose pliers to remove the existing retainer. 2. Install the new stud with a new retainer. See Figure 8. Note Models CV201, CV301, and CV401 include the security key. 5 Lifetime Limited Warranty: Infrared Window This Fluke product will be free from defects in material and workmanship for the lifetime of the product. "Lifetime" is defined as seven years after Fluke discontinues manufacturing the product, but for at least ten years from the purchase date. This warranty does not cover damage from accident, neglect, misuse, alteration, contamination, or abnormal conditions of operation or handling. Resellers are not authorized to extend any other warranty on Fluke's behalf. To obtain service during the warranty period, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that Service Center with a description of the problem. THIS WARRANTY IS YOUR ONLY REMEDY. NO OTHER WARRANTIES, SUCH AS FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSED OR IMPLIED. FLUKE IS NOT LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, ARISING FROM ANY CAUSE OR THEORY. Since some states or countries do not allow the exclusion or limitation of an implied warranty or of incidental or consequential damages, this limitation of liability may not apply to you. Fluke Corporation P.O. Box 9090 Everett, WA 98206-9090 U.S.A. 03/09 6 Fluke Europe B.V. P.O. Box 1186 5602 BD Eindhoven The Netherlands Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Fluke: FLUKE-CV400 FLUKE-CV301 FLUKE-CV300 FLUKE-CV401 FLUKE-CV200 FLUKE-CV201