ERL (Military RLR) Vishay Dale Metal Film Resistors, Military/Established Reliability, MIL-PRF-39017 Qualified, Type RLR FEATURES * Meets requirements of MIL-PRF-39017 * Failure Rate: Verified Failure Rate (Contact factory for current level) * Epoxy coated construction provides superior moisture protection * Traceability of materials and processing * Monthly lot acceptance testing * Very low noise (- 40 dB) * Extensive stocking program at distributors and factory in 1 % and 2 % tolerances * Vishay Dale has complete capability to develope specific reliability programs designed to customer requirements STANDARD ELECTRICAL SPECIFICATIONS VISHAY DALE MODEL ERL05 ERL07 ERL20 ERL32 POWER RATING P70 C, W 0.125 0.25 0.50 1.0 MIL-PRF-39017 STYLE RLR05 RLR07 RLR20 RLR32 RESISTANCE RANGE1) 4R7 - 1M0 1R0 - 10M 4R3 - 3M01 1R0 - 2M7 RESISTANCE TOLERANCE % 1, 2 1, 2 1, 2 1, 2 TEMPERATURE COEFFICIENT ppm/C 100 100 100 100 MAXIMUM WORKING VOLTAGE 200 250 350 500 LIFE FAILURE RATE** M, P, R, S M, P, R, S M, P, R M, P, R 1) Extended Resistance Range: DSCC has created a series of drawings intended to support extended resistance ranges left otherwise void by the discontinuation of MIL-R-39008 RCR carbon composition resistors. Vishay Dale is listed as a resource on these drawings as follows: POWER RATING MAXIMUM VISHAY TEMPERATURE DSCC RESISTANCE RESISTANCE P70 C WORKING COEFFICIENT DRAWING DALE RANGE TOLERANCE VOLTAGE MODEL ppm/C NUMBER % W 98020 ERL05..36, ERL05..37* 0.125 1M1 - 22M 2, 5, 10 350 200 99011 ERL07..100, ERL07..101* 0.25 11M - 22M 2, 5, 10 350 250 98021 ERL20..36, ERL20..37* 0.50 3M3 - 22M 2, 5, 10 350 350 98022 ERL32..36, ERL32..37* 1.0 3M0 - 22M 2, 5, 10 350 350 100 10R - 2M7 500 1, 2, 5, 10 97004 ERL62..1, ERL62..2* 2.0 350 3M0 - 22M These drawings can be viewed at: www.dscc.dla.mil/Programs/MilSpec/ListDwgs.asp?DocType=DSCCdwg * Hot solder dipped leads ** Consult Factory for current QPL failure rates TECHNICAL SPECIFICATIONS PARAMETER Voltage Coefficient, max. Dielectric Strength Insulations Resistance Operating Temperature Range Terminal Strength Solderability Weight UNIT ppm/C VAC C lb CONDITION 5/Volt when measured between 10 % and full rated voltage RLR05 = 300; RLR07 and RLR20 = 500; RLR32 = 1000 109 minimum dry; 1011 minimum after moisture test - 65/+ 150 2lb pull test on RLR05; 5lb pull test on all other sizes Continuous satisfactory coverage when tested in accordance with MIL-STD-202, Method 208 RLR05 = 0.11; RLR07 = 0.35; RLR20 = 0.75; RLR32 = 1.50 g GLOBAL PART NUMBER INFORMATION New Global Part Numbering: RLR07C3001FRR36 (preferred part numbering format) R MIL STYLE RLR05 RLR07 RLR20 RLR32 L R 0 LEAD MATERIAL C = Solderable/ Weldable 7 C 3 0 0 RESISTANCE TOLERANCE VALUE CODE F=1% 3 digit significant G=2% figure, followed by a multiplier 1R00 = 1.0 3302 = 33 k 1005 = 10 M 1 F R FAILURE RATE M = 1.0 %/1000 h P = 0.1 %/1000 h R = 0.01 %/1000 h S = 0.001 %/1000 h R 3 6 PACKAGING SPECIAL B14 = Tin/Lead, Bulk R36 = Tin/Lead, T/R (Full, except 32's) R64 = Tin/Lead, T/R (Full; 32's only) RE6 = Tin/Lead, T/R (1000 pcs) Blank = Standard (Dash Number) (up to 3 digits) From 1-999 as applicable 1 = Hot Solder Dip (32's) 11 = Hot Solder Dip (20's) 19 = Hot Solder Dip (05's) 23 = Hot Solder Dip (07's) Historical Part Number example: RLR07C3001FR (will continue to be accepted) RLR07 C 3001 F R R36 MIL STYLE LEAD MATERIAL RESISTANCE VALUE TOLERANCE CODE FAILURE RATE PACKAGING www.vishay.com 50 For technical questions, contact: ff1aresistors@vishay.com Document Number: 31023 Revision: 30-Aug-06 ERL (Military RLR) Metal Film Resistors, Military/Established Reliability MIL-PRF-39017 Qualified, Type RLR Vishay Dale DIMENSIONS in inches [millimeters] A E D C Max. B * 1.08 0.125 [27.43 3.18] IF TAPE AND REEL VISHAY DALE MODEL A B C (Max.) D E ERL05 0.150 0.020 [3.81 0.51] 0.066 0.008 [1.68 0.21] 0.187 [4.75] 0.016 0.002 [0.41 0.05] 1.25 0.266 [31.75 6.76] ERL07 0.250 0.031 - 0.046 [6.35 0.79 - 1.17] 0.090 0.008 [2.29 0.21] 0.300 [7.62] 0.025 0.002 [0.64 0.05] 1.50 0.125 [38.10 3.18] ERL20 0.375 0.041 [9.53 1.04] 0.138 0.023 [3.51 0.58] 0.450 [11.43] 0.032 0.002 [0.81 0.05] 1.50 0.125 {38.10 3.18] ERL32 0.562 0.031 [14.27 0.79] 0.190 0.015 [4.83 0.38] 0.625 [15.87] 0.032 + 0.002 - 0.001 [0.81 + 0.05 - 0.03] 1.50 0.125 [38.10 3.18] ERL62 0.562 + 0.031 - 0.042 [14.27 + 0.79 - 1.07] 0.230 0.015 [5.84 0.38] 0.650 [16.51] 0.032 + 0.002 - 0.001 [0.81 + 0.05 - 0.03] 1.50 0.125 [38.10 3.18] MATERIAL SPECIFICATIONS Element: Vacuum-deposited nickel-chrome alloy Encapsulation: Specially formulated epoxy compound Core: Fire-cleaned high purity ceramic Termination: Standard lead material is solder-coated copper Solderable and weldable per MIL-STD-1276, Type C. APPLICABLE MIL-SPECIFICATIONS POWER RATING MIL-PRF-39017: Power ratings are based on the following two conditions: 1. 2.0 % maximum R in 2000 hours load life 2. + 150 C maximum operating temperature The ERL series meets the electrical, environmental and dimensional requirements of MIL-PRF-39017. MIL-PRF-39017 supercedes MIL-PRF-22684 on new designs. The ERC series meet or exceed MIL-PRF-22684 requirements. Documentation: Qualification and failure rate verfication test data is maintained by Vishay Dale and is available upon request. Lot traceability and identification data is maintained by Vishay Dale for five years. RATED POWER IN % 120 MIL-PRF-22684: 100 80 60 40 20 0 - 65 - 50 - 25 0 25 50 75 70 CAGE CODE: 91637 100 125 150 175 200 AMBIENT TEMPERATURE IN C DERATING MARKING - Per MIL-PRF-39017 Document Number: 31023 Revision: 30-Aug-06 For technical questions, contact: ff1aresistors@vishay.com www.vishay.com 51 Legal Disclaimer Notice Vishay Notice Specifications of the products displayed herein are subject to change without notice. Vishay Intertechnology, Inc., or anyone on its behalf, assumes no responsibility or liability for any errors or inaccuracies. Information contained herein is intended to provide a product description only. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Vishay's terms and conditions of sale for such products, Vishay assumes no liability whatsoever, and disclaims any express or implied warranty, relating to sale and/or use of Vishay products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications. Customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Vishay for any damages resulting from such improper use or sale. Document Number: 91000 Revision: 08-Apr-05 www.vishay.com 1