DEUTSCH DEUTSCH INDUSTRIAL HD30 & HDP20 Series Technical Manual a ee ee eeHD20le MDP20 Serica lechnicl anual HD/HDP Series - Heavy Duty Field - Proven Interconnection Systems a sl eee es (oeHD30 & HDP20 Series Technical Manual Table of Contents Improved Techniques HD/HDP Series Connector Features Material Specifications Ordering Information Insert Arrangements Usable Wire Sizes Envelope Drawings Receptacle Mounting / Mating / Unmating Instructions Assembly Instructions Contacts HD30/HDP20 Accessories 4-5 10 11 12 13 14 15 Deutsch HD30 Series A heavy duty, environmentally sealed, multi-pin circular connector, featuring quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals, with a rear insertion/rear removal contact system. The Deutsch HD30 Series connector, was developed to meet the needs of the heavy duty equipment and transportation industries for rugged, multi-pin, sealed connector systems. &. os w~oO Designed specifically for the truck, bus and off-highway industry, the HDP20 Series is a heavy duty rated, environmentally sealed, compasite shell, multi-pin connector. The plug features a quick connect-disconnect bayonet style coupling and the receptacle is designed for single hole mounting. Thus reducing assembly line time and installation costs.HD30:& HDP20 Series Techalcal Manual a Electrical Connectors: Critical to System Reliability and Maintainability Recent studies indicate that electrical system failures are a common and constant source of equipment malfunction. A major area of electrical system failure is in electrical interconnections. Typical problems include loose and miswired terminals, corrosion, and contamination of terminals. Coupled with these problems, the impact of sophisticated safety devices, automated check-out systems, and other increased use of electronics, call for a re-examination of traditional termination techniques. To the operator, termination failures mean excessive down time and maintenance costs. This adds up to slipped production schedules, cost over-runs and user problems. The end result: decreased profits and a loss of share of the market. In todays competitive arena, improved electrical connectors can make the difference between a growing, profitable operation or a losing one. The HD/HDP Series Decreases Costs and UP-Grades Performance The Deutsch HD/HDP Series was developed to provide a solution to todays system problems found in the heavy duty trucking, equipment and transportation industries. The HD/ HDP is a cylindrical, multi-pin, sealed device utilizing crimp type contacts that are quickly and easily inserted or removed. Use of the HD/HDP Series eliminates several other common connector problems. Problems associated with assembly and network time, operational breakdowns requiring costly repairs and lengthy out of service time in the field have all been reduced and/or eliminated by the judicious application of the HD/HDP Series. Deutsch HD/HDP Series provide the widest selection of interconnections for critical circuits requiring heavy-duty environmental terminations. Together, the HD and HDP offer common layouts, common tooling, the same adaptability to backshells and both meet the performance standards for heavy duty applications. So whether you are looking for rugged HD metal shells or cost effective HDP plastic shells, Deutsch offers the best product for your applications while holding the line on hidden inventory and assembly costs. Some of the benefits of the Deutsch HD/HDP Series include: Quick, fool-proot assembly, decreasing time on the assembly line and eliminating miswiring. e Simple and easy to rework, decreasing down time and increasing profits to the operator, Sealed against moisture and contaminants, eliminating open wiring system. * Operation under severe shock and vibration, reducing break down and out of commission loss due to rugged operating conditions. Performance over a wide temperature range (-55C to +125C) meaning continuous operation in all environments, trom arctic to desert conditions. e Human factors engineered to assure that assembly and rework can be reliably handled by unskilled personnel. ee el ee ee | a i)HD30 & HDP20 Series Technical Manual a INTERFACIAL SEAL Plan RING SEAL WIRE_plar WIRE SEAL SEAL PU CETTE RECEPTACLE P Cc Q) LOCKING FINGERS CONTACT CONTACT INSERTION UNLOCKED CONTACT POSITION LOCKED IN POSITION CONTACT REMOVAL TOOL INSERTED TO TOOL AND CONTACT UNLOCK CONTACT REMOVED Sealed Against Moisture and Contaminants Unlike terminal strips, binding posts and other open-wiring systems, the Deutsch HD/HDP Series is a completely sealed unit. The rear of the connector features an integral grommet wire seal that automatically seals each contact as it is locked into place during installation. There is no extra hardware to fasten or tighten or potting operation to achieve this seal. Fabricated from tear resistant, high temperature silicone, this rear grommet protects the contact from moisture, sand, dust, lubricating oils, road salt, hydraulic fluid, grease, mud and other contaminants encountered in heavy duty use. The elimination of open-wiring systems does away with such common hazards as short circuits due to metallic objects across the terminals. This is especially important during loading or refueling operation when a spark could cause a serious explosion. Closed wiring also protects maintenance personnel against accidental shock, yet can be easily checked for circuit continuity. Contact Retention Decreases Installation Costs and Increases Reliability The HD/HDP Series uses crimp type, solid copper alloy contacts for damage proof performance and stamped & formed copper alloy contacts for cost effectiveness. Each style has the ability to carry continuous high operating current loads without overheating. The contacts or terminals are crimp terminated using automatic tooling for production and inexpensive readily available hand tools for field maintenance. After crimping, these contacts are easily installed by simply pushing the contact into place by hand. Contacts are positively secured by use of fingers in the connector which lock behind the shoulder of the contact, preventing accidental dislodging. Although securely locked in place, these contacts can be quickly and easily removed by the use of an inexpensive, non- conductive removal tool. Corrosion Proof Plastic Shell HDP20 Series Provide a Cost Effective Alternative Deutsch plastic shell HDP20 Series provide cost effectiveness with heavy duty terminations for the truck, bus & off- highway industries. Other features include: silicone wire and interfacial seals, visual indication of lock and mated position. Corrosion proof plastic shells and use of low cost stamped and formed contacts provides a cost effective solution for your application. The HDP20 uses a bayonet coupling system to provide a vibration resistant locking mechanism. This shell provides a multiple keying system that positively prevents mismating and makes plug and receptacle coupling quick and easy. Receptacles mount with a single hole using a flat to prevent the connector from rotating. Rugged Metal Shell HD30 Series Withstands Years of Abuse Deutsch HD30 Series features a lightweight, yet compact and rugged metal shell to protect contacts and sealing grommets. This shell provides a multiple keying system that positively prevents mismating and makes plug and receptacle coupling quick and easy. The HD30 Series uses a bayonet coupling system that provides a positive vibration resistant locking mechanism with visual indication of proper mate and lock. This quick disconnect system requires only a quarter turn to operate. Easy installation to structure is provided by a single one-hole mounting system using a flat to prevent the connector from rotating during assembly or service. Pa | ee a ee || | EeHD30 & HDP20 Series Technical Manual 8 HD/HDP Series Connector Features Deutsch HD/HDP Series environmental connectors offer the advantages of decreased costs and upgraded performance. Designed to withstand years of abuse, the Deutsch HD/HDP Series is setting the pace in the Heavy Equipment Industry. Key features common to the HD/HDP Series are itemized below. I. Contacts A. Solid copper alloy construction withstands continuous current overload without degradation. Cost effective stamped and formed contacts provide high reliability and low cost. B. Range of contact and acceptable wire sizes 1. Size #4 AWG 6 (13.0 mm?) 2, Size #8 AWG 8 & 10 (8.0 - 5.0 mm?) 3, Size #12 AWG 12 & 14 (4.0- 2.0 mm?) 4. Size #16 AWG 14 & 20 (0.5 2.0 mm?) 5. Size #20 AWG 16 & 22 (0.5- 1.5 mm?) C. Closed entry socket contact design assures positive conductivity and eliminates probe damage. D. Simplified pin contact design limits possibility of bending. Il. Inserts A. The hard plastic insert and closed contact interface captivate the contacts to prevent float and splay. B. Positive contact retention is provided through the use of plastic locking fingers which snap closed behind the shoulder of the contact. C. Interfaces 1. Lead-ins on socket interface properly align bent pins. 2. Hard plastic prevents pins from penetrating dielectric material. D. Available in several insert arrangements*. 1. Five in shell size 18 (HD30 or HDP20). 2. Fourteen in shell size 24 (HD30 or HDP20). *See Page 9 6 E, Redundant wire seals prevent contamination from entering from rear of connector. F. Sealing plug to fill unused cavities to keep environmental sealing characteristics intact. lil. Shell A. Rugged, all metal shell to withstand years of abuse (HD30) Corrosion resistant all plastic shell (HDP20) has same features (item C). B. Positive shell keying prevents mismating. C. Simple, one quarter turn coupling. 1. Free rotating, captivated coupling ring for fast assembly. 2. Coupling ring designed to insure proper environmental sealing with minimum mating forces. 3. Audio and visual indications of positive locked condition. D. Available in a straight plug and single hole mounting receptacle for easy installation to structure. IV. Application Tooling A. Standard crimp tool or semi-automated, high-speed crimping tool is available. 1. Fast, reliable, uniform results. 2. Simplified procedures mean that only average skill is required for assembly. 3. No soldering heat means: a. No chance of heat damage to parts. b. No wicking to contribute to vibration failure. B. Inexpensive plastic removal tool designed to eliminate hidden internal insert damage. 1, Removal tool designed to break rather than injure connector. 2. Dielectric tool construction prevents shocks to personnel. | a a ee ee | ee a :HD30 & HDP20 Series Technical Manual to Material Specifications HD30 Plug Shell: Aluminum Coupling Ring: Aluminum Insert Retainer: Thermoplastic Grommet - Silicone rubber HDP20 Plug Shell: Thermoplastic Coupling Ring: Thermoplastic Insert Retainer: Thermoplastic Grommet - Silicone Rubber HD30 Receptacle Shell: Aluminum Insert Retainer: Thermoplastic Grommet - Silicone rubber HDP20 Receptacle Shell: Thermoplastic Insert Retainer: Thermoplastic Grommet - Silicone rubber HD/HDP Mounting Hardware Panel Nut: Aluminum, Plastic Lockwasher: Spring Steel - Tin over Nickle Solid Contacts Pin: Copper Alloy Socket: Copper Alloy Finish: Nickel plating Optional: Gold plating is available for dry circuit applications Stamped & Formed Contact Pin: Copper Alloy Socket: Copper Alloy Finish: Nickel plating Optional: Gold plating is available for dry circuit applications Sealing Plugs Thermoplastic: Size 20 thru 8 Elastomer: Size 4 Performance Specifications Temperature Operating at temperatures from -55 C to + 125C. Continuous at rated current Durability No electrical or mechanical defects after 100 cycles of engagement or disengagement. Physical Shock No unlocking unmating or other unsatisfactory result during or after 50 g's in each of three mutually perpendicular planes. No electrical discontinuities longer than 1 microsecond. MIL- STD 202. Method 213, Condition "C. Contact Current Rating @ 125C (continuous) Contact Size Max. Current #20 7.5 amps #16 13 amps #12 25 amps #8 60 amps #4 100 amps Insulation Resistance 1000 megohms min. at 25 C. Vibration Maintains continuity and exhibits no mechanical or physical damage during or while subject to a sinusoidal vibration, having an amplitude of .060 inches double amplitude and the frequency varied linearly between limits of 10 to 2000 to 10 Hz with a maximum force of 20's. No electrical discontinuities longer than 1 microsecond. Moisture Resistance Water does not penetrate seals when submerged in 3 feet of water. Corrosion Resistance Connectors show no evidence of corrosion after exposure to 48 hours of salt spray per MIL-STD 1344 method 1001. Fluid Resistance Connectors show no damage when exposed to most fluids used in industrial applications. Dielectric Withstanding Voltage: Current leakage less than 2 milliamps at 1500 VAC. Crimp Tensile Strength: (Solid & Stamped) #20 Size Contacts 20 Ibs. #16 Size Contacts 25 Ibs. #12 Size Contacts 70 lbs. #8 Size Contacts 90 Ibs. #4 Size Contacts 300 Ibs. CONTACT RESISTANCE CONTACT WIRE GAUGE Test Current Resistance (mV) Resistance (mV) SIZE AWG(mm?} (Amps) Solids Stamped & Formed 20 20 (.50) 7.5 60 100 18 (.80) 75 60 100 16 (1.0) 7.5 60 100 16 20 (.50) TS 60 100 18 (.80) 10 60 100 16 (1.0) 13 60 100 14 (2.0) 13 60 100 12 14 (2.0) 18 60 100 12 (3.0) 25 60 100 8 8 (8.60) 60 60 N/A 10 (5.60) 60 60 N/A 4 6 (13.0) 100 60 N/A 7 a le Ne) oe aHD30 & HDP20 Series Technical Manual fg PART NUMBERING SYSTEM HD X 36 - 24-21 SN - XXX Designates Deutsch op lel L Special Modifications Duty Cylindrical Connector -072 = Threaded adapter Patidakwarplug caten -059 = Cable clamp/adapter N= Non-environmental option Wire Seal Options N = Normal position and wire seals Type (Green Ring) 3 = Standard Commercial - Bulk packed L= Thin wall wire seals option (Grey without contacts or accessories Ring) 4 = Kit - Individually packaged with E = Extra thin wall seal (Blue Ring) contacts, sealing plugs, mounting hardware and removal tool Contact Style P = Pin (Male) type S = Socket (Female) type Style 4 = Receptacle - Jam nut type mounting 6 = Plug Shell size and insert layout (Consult factory for options and special modifications available.) PART NUMBERING SYSTEM HDP 26 - 24-21 SN - XXXX Designates Deutsch Heavy i | Special Modifications Duty Plastic Connector -LO15 Threaded Adapter -LO17 Backshell Adapter Type 2 = Standard Commercial - Bulk packed without contacts or accessories N = Normal postion and wire seals (Green Ring) T = Thin wall wire seals option (Grey Ring) E = Extra thin wall wire seals (Blue Ring) Style 4 = Receptacle - Jam nut type mounting Contact Style 6 = Plug P = Pin (Male) type S$ = Socket (Female) type Shell size and insert layout Deutsch HD30 Series contacts, sealing plugs and tooling are specified for use in the HDP20 Series. Consult factory for additional options and special modifications available. a i i a ee il i a |HD30 & HDP20 Series Technical Manual fg HD30 & HDP20 Series Insert Arrangements All insert arrangements show socket rear insert. 18-6* 18-8 18-14 18-20 18-21 2 size 4, 4 size 16** 8 size 12 14 size 16 2 size16 & 18 size 20 21 size 20 N, Ee** N, E, T 24-9* 24-14 24-16 24-18 1 size 4, 2 size 8 1 size 4, 1 size 12 16 size 12 | size 8, 3 size 12 & 6 size 12** & 12 size 16 N,E & 14 size 16 N ExR* 24-19 24-21 24-23 24-29 24-31 6 size 12 A size 12 23 size 16 A size12, 19 size 16 31 size 16 & 13 size 16 & 17 size 16 NT, E & 6 size 20 TE 24-33 24-35 24-47 24-91 33 size 20 3 size 16 5 size16 2 size 8, 2 size 12 N & 32 size 20 & 42 size 20 & 5 size 16 | NLE E N,E * Arrangement ** Description *** Rear Seal 9 a 0 ee oe | Se al GE)HD30 & HDP20 Series Technical Manual th Sa SEAL TYPE ARRANGEMENT i T 18-6 18-8 18-14 18-20 18-21 24-9 24-14 24-16 24-18 24-19 24-21 24-23 24-29 24-31 24-33 24-35 24-47 24-91 V V v v V V V v Vv V V V USABLE WIRE SIZE RECOMMENDED WIRE INSULATION O.D. FOR: T-SEAL E-SEAL (eT iat] Blue Ring .040-.095 (1.02-2.41) .088-.134 (2.23-3.40) .113-.170 (2.87-4,32) .170-.240 (4.32-6.10) .261-.292 (6.63-7.42) .040-.095 (1.02-2.41) .053-.120 (1.35-3.05) .097-.158 (2.46-4.01) .135-.220 (3.43-5.59) .261-.292 (6,63-7.42) *1 Modified T Seal. See envelope print *2 Modified "E Seal. See envelope print E CONTACT SIZE N-SEAL V Green Ring .040-.095 V Vv #20 (1,02-2.41) 100-134 Vi #16 (2.54-3.40) 134.170 y #12 (3.40-4.32) | 190-.240 V #8 __ (4.83-6.10) Vy .280-.292 #4 (7.11-7.42) V 7 Vv V V V *2 Vert V *2 V V *2 V MATING SLOT POSITIONS Connector Identification COLOR CODED RING Color code is visible from the rear of the receptacle or plug. CAUTION: Undersize wire insultation is a major cause for leakage. Shrink tubing SHOULD NOT BE USED. 10 Green: Normal Seal Grey: Thin Wall Seal _ Blue: Extra Thin Seal a ee ee eeHD30 & HDP20 Series Technical Manual @ ENVELOPE DRAWINGS FOR HD/HDP SERIES MAIN POLARIZING KEY OVE Series Plug A SHELL SIZE MAX DIA 18 1.692 (42.98) 1.220 24 1.942 (49.33) 1.470 [= 0B MAIN POLARIZING KEY r A MAX. DIA. KNURL pt 1.5204.025 POLARIZING INDICATOR PLASTIC mgt Tae | a 0 METAL i MAX B THREAD B COLOR CODE THREAD RING R LS eat 3} DIA +.010 NUMBER THREAD METAL _ 114020-90* 49 1.685 1-1/2 - 18 (30.99 +0.25) PLASTIC 2411-002-1805 (42.80 +.76) UNEF-2B METAL | 112263-90* 24 1.875. 111/16-18 PLASTIC | 2411-001-2405 (47.63 +.76) UNEF-2B (37.34 +0.25) PANEL NUT MOUNTING TORQUE HD30 18 SHELL SIZE be at BALAI HDP20 18 SHELL SIZE oe eis HD30 24 SHELL SIZE Ag RU HDP20 24 SHELL SIZE Gas Re + dle, > A Series Receptacle 1.329 1.750 (33.76 40.63) (44.45 +0.63) eos 2.000 24 (40.11 40.63) (50.80 +0.63) F THREAD Panel Lockwasher* ANA SHELL A DIA. B DIA. feats NO. SIZE +.015 +.010 +,015 7 THREAD 114021* 1.512 1.886 .062 (1.57+.38) Kk 1.625 11/218 2414-002-1886 (38.40 +.38) (47.90+.25) .020( eee (41.28 +0.63) UNEF 112264* 24 1.70 2.074 .062 (1.57+.38) 241 4-001-2486** (43.18 +.38) (52.68 +.25) | .020 (1.57 +.38) 1.875 1 11/16-18 (47.63 +0.63) UNEF * Metal Panel Nuts are used on HD30 only. ** For use on HDP20. 11 a oe el a aHD30 & HDP20 Series Technical Manual * Receptacle Mounting FLAT LOCKWASHER PANEL NUT | ae 4 CONNECTOR RECEPTACLE See Information Drawing 0425-016-0000 RECOMMENDED SIZE OF MOUNTING HOLE SHELL SIZE Ag B See oa eb O ane eo (442 A@+.005 (0.13) : 1 | 6328) G63) A x 1.696 1.632 Bp __+.010 (0.25) (43.08) (41.45) ' -.000 (0.00) Y .1875 (4.76) BAZ eA A .0625 (1.59) D" Hole Punches available from: LADD Industrial Sales. Mating / Unmating Instructions To mate the plug and the receptacle, line up the index groove on the plug with the flat surface on the receptacle, turn 1/4 turn clockwise. You will feel and hear the pieces snap into the locked position. To unmate the plug and receptacle, reverse the above procedure. POLARIZING INDICATOR VISUALLY INSPECTABLE HDP20 SERIES & HD30 SERIES BAYONET FOR PROPER MATING - F MATE CONNECTOR RECEPTACLE CAUTION: When mating or unmating plug and receptacle, disassemble by hand. DO NOT use pliers or any other tool. 12 ae el el eeHD30 & HDP20 Series Technical Manual tb ASSEMBLY INSTRUCTIONS CONTACT INSERTION CONTACT REMOVAL UNLOCKING FINGERS CONTACT CONTACT UNLOCKED POSITION CONTACT LOCKED IN POSITION TOOL INSERTED TO TOOL AND CONTACT UNLOCK CONTACT REMOVED Contact Insertion 1 Grasp contact approximately (25.4 2 Hold connector with rear grommet 3 Push contact straight into con- mim) one inch behind the contact facing you. nector grommet until a positive crimp barrel. stop is felt. A slight tug will NOTE: For unused wire cavities, insert confirm that it is properly locked sealing plugs for full environmental in place. sealing. Contact Removal 1 With rear insert toward you, snap 2 Slide tool along into the insert 3 Pull contact-wire assembly out of appropriate size extractor tool over cavity until it engages contact and connector. the wire of contact to be removed. resistance Is felt, NOTE: Do not twist or insert tool at an angle. Removal Tools Sealing Plugs NORMAL WIRE SEALS (N) EXTRA THIN WALL WIRE SEALS (E) SEALING PLUG PART NO. SIZE. WIRERANGEAWG PARTNO. SIZE WIRE RANGE AWG CONTACT SIZE PART NO. 0411-240-2005 20 20-22 0411-240-2005 20. 20-22 20 0413-204-2005 _ 0411-204-1605 16 14-20 0411-336-1605 16 14-20 12-16 114017 114010 12 12-14 0411-337-1205 12 12-14 Cera 114018 114008 8 8-10 0411-353-0805 8 8-10 4 114019 114009 | 6 114009 4 6 THIN WALL WIRE SEALS (T) 0411-310-1605 16 14-20 13 a i ee Oe |HD30 & HDP20 Series Technical Manual fa CONTACTS AND APPLICATION DATA Solid Contacts RECOMMENDED | MIN CONTACT | REF CRIMP Dra eas REE SOLID CONTACT WIRE SIZE STRIP LENGTH RETENTION TENSILE AMPS AT 125C PART NUMBERS AWG (mm2)| INCHES (mm) LBS (N) LBS (N) CONTINUOUS SOCKET 20 .156 -.218 20 20 75 20 0460-202-20** 0462-201-20** (0.50) (3.96 - 5.54) (89) (89) 20 0460-010-20** 0462-005-20** 0-055) Ceecen a) 9) 75 16 - 20 .250 - .312 25 35-20 13 16 0460-202-16** 0462-201-16** = (4.9 9.50) (6.35 - 7.92) (111) (156 - 89) 16 0460-215-16** 0462-209-16** as Cees eS Sy 13 204. -203- 12-14 222 - 284 30 75-7 12 0460-204-12** 0462-203-12** ao. a8) (e474) (134) G34 319 25 425s 8 0460-204-08** 0462-203-08** 8-10 -430 - .492 35 (8.0 - 5.0) (10.92 - 12.50) (156) (556 - 400) 60 4 0460-204-04** 0462-203-04** 6 .430 - .492 35 300 100 (13.0) (10.92 - 12.50) (156) (1334) * See Envelope Print 0425-205-0000. Consult factory for alternate finishes. Solid Contacts Stamped and Formed Contacts Socket aepReReR HOLE Pin Socket ERY i~d ss anal? LJ Pi INSPECTION HOLE in ej { Stamped & Formed Contacts ( STAMPED & FORMED CONTACT Picea uT eta ts CerN Sai Mts WIRE |RECOMMENDED| MIN CONT. | REF CRIMP | MAX RATED Siig AWG (mm2)| INSULATION | STRIPLENGTH | RETENTION | TENSILE | AMPS AT 125C IDENTIFICATION 0.D. RANGE | INCHES (mm) LBS (N) LBS (N) CONTINUOUS SIZE SOCKET | 16 - 22 075-.125 .150-.200 20 20-10 | 20 1060-20-01** 1062-20-01** 20-01 (1.0-0.35) (1.91-3.15) (3.81 - 5.08) (89) (89 - 45) 7.5 | 16-22 .051-.085 .150-.200 20 20-10 20 1060-20-02** 1062-20-02** 20 - 02 (1.0-0.35) (1.30-2.16) (3.81 - 5.08) (89) (89 - 45) eS 16 - 22 075 - 125 -150 - .200 20 20-10 20 N/A 1062-20-03** 20 - 03 (1.0- 0.35) (1.91-3.15) (3.81 - 5.08) (89) (89 - 45) 75 | ; 14-16 .075 - .125 .150 - .200 20 20-10 20 1060-20-06** 1062-20-06** 20 - 06 (2.5-1.0) | (1.91-3.15) (3.81 5.08) (89) (89 - 45) Tee ~16 = -150 - .200 25 25 16 1060-14-01** 1062-14-01** 14-16 Qs - 1.0) oat L 381) (3.81 - 5.08) (71) (11) 13 14-18 | .095-.150 | 450-200 a 16 1060-14-10** | 1062-14-10** 14-16 (2.0-.75) (2.41-3.81) (3.81 -5.08) Gi (111) 13 | 14-18 .075-.140 150-.200 25 16 1060-16-01** 1062-16-01** 16-18 (2.0-.75) (1.91-3.55) (3.81-5.08 (an (111) 13 16-20 055-1700) 4502200 25-15 16 1060-16-06** 1062-16-06** 05-1.0 (1.0-0.50) (1.40-2.54) (3.81 5.08) Gan) (111 - 67) 13 - .075 - .140 - 25 16 1060-16-07** 1062-16-07** 0.75-2.0 (20.95) (1.91-3.55) (Bl. Fo09) ia (111) 13 z .075 - .140 i 25 16 1060-16-09** 1062-16-09** 16-18 (20.75) (191-355) Gai. soe) Gay (41) 8 12-16 .075 - .140 175 -.22 25 16 1060-16-12** 1062-16-12** 1.0-2.5 (2.5-1.0) (1.91 -3.55) Gus. 233) it) (111) 13 -16- ; 12-16 -075 - .140 175 - .225 25 25 16 N/A 1062-16-14** 14-16 (2.5.1.0) (1.91-3.55) (4.48 -5.73) (411) me 13 ra - 113.-.176 225 -.275 30 12 1060-12-01** 1062-12-01** 12-14 (a5 22.0) (2.87-4.47) (5,72 -6.991) (734) (311) 25 42 -12-02** : *e 10-12 -140-.204 225-275 30 70 1060-12-02 1062-12-02 10-12 (ab uiy (iso ase18)! | (e93 2ece) GDS (311) 25 ** For proper dies and stamped & formed crimp dimensions - See Envelope 0425-208-0000 12 Size Consult factory for alternate finishes 0425-203-0000 16 Size 0425-207-0000 20 Size 0425-059-0000 16,20 Size 0425-039-0000 16 Size 0425-041-0000 12 SizeHD30 & HDP2O Series Technical Manual a HD/HDP ACCESSORIES HDP Bx Locking tabs ensure closure Connector P/N Straight Backshell P/N *HDP2*-24-****.1015 2428-008-2405 Available in plugs and receptacles Connecting hardware available through distribution Locking tabs ensure closure *HDP2*-24-****.1017 2428-004-2405 HDP2*-18-****-L017 ( Available in plugs and receptacles Cable Clamp* Straight Strain Relief (Aluminum) 90 Strain Relief (Aluminum) *Metal Shells Only -072 ADAPTOR ONLY SIZE PART NO. SIZE PART NO. -059 WITH DRAIN HOLES 24 WHDS-24-1 24 WHDS-24-2 -LOO6 WITHOUT DRAIN HOLES 18 WHDS-18-1 18 WHDS-18-2 (Connector shown for reference only.) HDB - HD30 Series Only Breakaway Plug Protective Caps Protective Caps Designed to interconnect with Plug cap ee protection Receptacle meine protection the HD30 Series receptacles and provide an emergency disconnect between farm tractors and implements requiring power connections. HDB - Breakaway Plugs can be specified with pin or socket contacts and cable clamps (-059 mod). Minimum force required SIZE PARTNO. WITHOUTMTG size pARTNO, WITHOUT MTG eee, deconnect 52. SIE PARTING. Sane CHINTABE) 100 Ibs. Mate with HD30 Series 24 HDB 36-24-XXSN-059 peasant al: Only. 18 HDB 36-18-XXSN-059 18 HDC 36-18 SIE 18 HDC 34-18 STE _ 15 a 0 a ee ae ee EeDeutsch Industrial UK Stanier Road Deutsch Industrial Europe Fraunhoferstrasse 11b Deutsch Connectors Trading lec, stchninned Bhenpai Fagiard Germany Room 1032, 10F Central Plaza, ( a Ph. +49 (0) 89 899157-0 381 Huai Hai Zhong Road, Fax +49 (0) 898574684 = Shanghai 200020, China info.eu@deutsch.net Tel/Fax: 86-21-6391 5902 E-mail: salesdichina@deutsch.net Ph. 44 (0) 1424 852 722 Fax 44 (0) 1424 855 979 industrialuk@deutsch.net Deutsch India Power Connectors Pvt.Ltd. 104, Prestige Omega EPIP zone, ist Phase, White Field, Deutsch Industrial US Bangalore - 560 066. Deutsch Industrial Japan 3850 Industrial Ave. INDIA. NIHON Deutsch Ltd. Hemet, CA 92545 Ph: +91 80 40466525 44-10, Ohyamakanai-cho USA Mobile: +91 98454 03301 ltabashi-ku, Tokyo 173-0024 Ph. +1 (951) 765-2250 Japan Fax +1 (951) 765-2255 Ph. + 81-3-5995-5192 insidesales-ipd@deutsch.net Fax + 81-305995-5193 rtakemura@nihon-deutsch.co.jp DEUTSCH 3850 Industrial Avenue, Hemet, California 92545 Tel.: (951) 765-2250 - Fax: (951) 765-2255 Web: www.deutsch.net - Edition 01/2009 ar a i a oe i i i)