PLASTIC CONNECTORS (R) (R) No reproduction or use without express permission of editorial or pictorial content, in any manner. Table of contents 1P Series Part numbering system ......................................................................................................................................................................... 7 Shell style Standard models (IP50) ............................................................................................................................................................... 8 Elbow socket models (IP50) ...................................................................................................................................................... 12 Disposable plug ......................................................................................................................................................................... 13 Disposable socket...................................................................................................................................................................... 13 Watertight models (IP64)............................................................................................................................................................ 14 Fluidic configuration................................................................................................................................................................... 16 Mains power configuration ........................................................................................................................................................ 18 Insert configuration ........................................................................................................................................................................... 19 Alignment key .................................................................................................................................................................................... 20 Outer shell material ........................................................................................................................................................................... 20 Contact type ....................................................................................................................................................................................... 20 Colour coding..................................................................................................................................................................................... 20 Accessories ........................................................................................................................................................................................ 21 Tooling ................................................................................................................................................................................................ 23 Panel hole ............................................................................................................................................................................................24 PCB drilling pattern ........................................................................................................................................................................... 24 Assembly instructions ...................................................................................................................................................................... 26 2P Series Part numbering system ....................................................................................................................................................................... 33 Shell style Standard models........................................................................................................................................................................ 34 Watertight models (IP66)........................................................................................................................................................... 37 Fluidic configuration................................................................................................................................................................... 39 Insert configuration ........................................................................................................................................................................... 40 Alignment key .................................................................................................................................................................................... 42 Outer shell material .......................................................................................................................................................................... 42 Contact type ....................................................................................................................................................................................... 42 Colour coding..................................................................................................................................................................................... 42 Accessories....................................................................................................................................................................................... 43 Tooling ................................................................................................................................................................................................ 45 Panel hole .......................................................................................................................................................................................... 46 PCB drilling pattern ........................................................................................................................................................................... 46 Assembly instructions ...................................................................................................................................................................... 48 Assembly instructions for watertight models ................................................................................................................................ 50 3P Series Part numbering system ....................................................................................................................................................................... 55 Shell style Standard models (IP61) ............................................................................................................................................................. 56 Insert configuration ........................................................................................................................................................................... 58 Contact type ....................................................................................................................................................................................... 59 Colour coding..................................................................................................................................................................................... 59 Accessories ........................................................................................................................................................................................ 60 Fibre optic contact............................................................................................................................................................................. 61 Recommended coaxial cables.......................................................................................................................................................... 62 Tooling ................................................................................................................................................................................................ 62 Panel hole ........................................................................................................................................................................................... 65 PCB drilling pattern ........................................................................................................................................................................... 65 Assembly instructions ...................................................................................................................................................................... 66 Mechanical latching characteristics and test voltage ................................................................................................................... 68 Technical tables ................................................................................................................................................................................. 69 Product safety notice ........................................................................................................................................................................ 70 1 Precision modular connectors to suit your application Since its creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more than 80 countries with the help of over 40 subsidiaries and distributors. Over 5'000 REDEL connectors The modular design of the REDEL range provides over 5'000 connectors from o 14 mm to o 21 mm, capable of handling cable diameters up to 9.5 mm and up to 32 contacts. This vast portfolio enables you to select the ideal connector configuration to suit almost any specific requirement in most markets, including medical devices, test and measurement instruments, machinery, audio video broadcast, telecommunications and military. REDEL's Push-Pull Self-Latching Connection System This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute security against vibration, shock or pull on the cable, and facilitates operation in a very limited space. The REDEL self-latching system allows the connector to be mated by simply pushing the plug axially into the socket. Once firmly latched, connection cannot be broken by pulling on the cable or any other component part other than the outer release sleeve. When required, the connector is disengaged by a single axial pull on the outer release sleeve. This first disengages the latches and then withdraws the plug from the socket. UL Recognition (R) REDEL connectors are recognized by the Underwriters Laboratories (UL). The approval of the complete system (REDEL connector, cable and your equipment) will be easier because REDEL connectors are recognized. CE Marking CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. RoHS REDEL connector specifications conforms the requirements of the RoHS directive (2011/65/EU) of the European Parliament and the latest amendments. This directive specifies the restrictions of the use of hazardous substances in electrical and electronic equipment marketed in Europe. 2 REDEL connector range The REDEL connectors are plastic Push-Pull connectors. These circular plastic connectors are especially adapted for applications such as medical electronics and test & measurement. REDEL offers a wide choice of connectors with various contact configurations: multipole contacts, coaxial, fibre optics and fluidic connectors. In addition, a range of one time use connectors and connectors for mains power is available. The REDEL connectors are available in 3 sizes, depending on the cable diameter. Features & Benefits Aesthetically pleasing design Lightweight Plastic shell made of PSU or PEI Wide choice of colours for easy identification (grey, blue, yellow, black, red, green and white) Large choice of keying to avoid cross mating Extensive sterilisation (over 100 cycles) Various contact types: solder, crimp, print and elbow print 90 Excellent electrical safety (touch & scoop proof) Disposable models Applications Medical electronics Industrial electronics Test and measurement Automotive Series Environment Ingress1) protection Temperature range 1P 2P 3P indoor / splash proof indoor / outdoor indoor / dripping water IP50 / IP64 IP50 / IP66 IP61 PSU: -50/ +150C PEI: -50/ +170C PSU: -50/ +150C PEI: -50/ +170C PSU: -50/ +150C Push-Pull self latching Latching Insulator type Multipole, Mains Power, Fluidic Contact type Multipole, Hybrid: fluidic + LV, coaxial + LV Multipole, Hybrid: high voltage + LV, coaxial + LV, fibre optic + LV, fluidic + LV Solder, crimp or print Other Disposable models - - Cable diameter 2.7 mm to 6.5 mm 3.2 mm to 9.2 mm 6.7 mm to 9.5 mm 6 keyways 4 keyways Insert Polarizations Features Note: 1) mated connector. 3 Exploded view of the REDEL 1P Straight plug backnut insulator + contacts cable collet shell Straight plug with bend relief bend relief backnut for a bend relief cable collet insulator + contacts shell Note: the bend relief must be ordered separately. Fixed socket hexagonal nut shell front nut Free socket backnut 4 cable collet insulator + contacts shell 1P SERIES 1P Series A well proven connector of a small size to accomodate cable diameter up to 6.5 mm and allow up to 14 solder contacts. Top quality lightweight and rugged materials have been chosen to optimize most applications. Polysulfone (PSU), UL certified as autoextinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure at least 2000 mating/unmating cycles without significantly affecting the electrical characteristics. A keying system combined with colour coding can be incorporated on most connector models to assist in the prevention of mismating. Colour coding of the plug collet nut and socket flange will give an instant visual indication of connector compatibility. Standard models (page 8 to 11) Fixed sockets Straight plugs Elbow socket models (page 12) Free sockets PA PL PM PR PP PA PK PY PR PX Fixed sockets PK PT PD Disposable plug (limited use) (page 13) Watertight models (page 14 to 15) Fixed socket Straight plug PJ PN Disposable socket (limited use) (page 13) Free socket PF PS PY Fluidic configuration (page 16 to 17) Straight plugs 6 Fixed sockets PA PK PA PL Mains power configuration (page 18) Straight plug PAH Fixed socket PKH Part numbering system Plug P A G . M 0 . 2 G L . A C 3 9 A Variant Z = cable collet and nut for fitting a bend relief Collet nut colour table: (page 20) Model: (pages 8-18) G = grey A = blue J = yellow Keying: (page 20) Contact configuration (page 19) Collet: 20 39 52 65 Number of contacts: (page 19) Outershell: G = grey PSU N = black PSU B = white = = = = (cable (cable (cable (cable o o o o 1.7 2.7 4.0 5.3 mm mm mm mm - 2.0 3.9 5.2 6.5 mm) mm) mm) mm) Cable fixing type: C = cable collet T 1) = black PEI S 1) = grey PEI Contact type: (page 20) A= male to solder C = male to crimp L = female to solder 2) 3 9 Variant Z = cable collet and nut for fitting a bend relief Insulator: L = PEEK Free socket N = black R = red V = green B = white P R G . M 0 . 2 G L . L C A Collet nut colour table3): (page 20) Model: (pages 8-18) G = grey A = blue J = yellow Keying: (page 20) Contact configuration (page 19) Collet: 20 39 52 65 Number of contacts: (page 19) Outershell: G = grey PSU N = black PSU B = white = = = = (cable (cable (cable (cable o o o o 1.7 2.7 4.0 5.3 mm mm mm mm - 2.0 3.9 5.2 6.5 mm) mm) mm) mm) Cable fixing type: C = cable collet T 1) = black PEI S 1) = grey PEI Contact type: (page 20) A = male to solder 2) Insulator: L = PEEK Fixed socket N = black R = red V = green B = white P K G . M 0 . 2 G L . M= female to crimp L = female to solder L A Front nut colour table: (page 20) G = grey A = blue J = yellow Model: (pages 8-18) Keying: (page 20) N = black R = red V = green B = white Contact type: (page 20) Contact configuration (page 19) A= D= M= V = Number of contacts: (page 19) Outershell: G = grey PSU N = black PSU B = white T 1) = black PEI S 1) = grey PEI C = male to crimp2) male to solder 2) male for print 2) L = female to solder female to crimp N = female for print male and female 90 for print Insulator: L = PEEK PAG.M0.2GL.AC39A Straight plug with cable collet and alignment key (G), multipole type with 2 male contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable o 2.7 to 3.9 mm and blue collet nut. PRG.M0.2GL.LC39A Free socket with cable collet and alignment key (G), multipole with 2 female contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable o 2.7 to 3.9 mm and blue collet nut. PKG.M0.2GL.LA Fixed socket with two nuts and alignment key (G), multipole type with 2 female contacts to solder, grey PSU outershell, PEEK insulator, and blue plastic front nut. Note: 1) 2) 3) for extensive steam sterilization we recommend Polyetherimide ULTEM(R) (PEI). contact available only with H and J keying and with 8, 10 or 14 contacts (inverted contacts). collet nut and front nut colour table for PT* and PD* models. 7 Standard models (IP50) P .M . . Straight plug Fixed socket 2 4 3 1 5 1 6 2 7 8 9 1 Outershell 1 Outershell 2 Insulator 2 Insulator 6 Latch sleeve 3 Female contact 7 Male contact 4 Hexagonal nut 8 Cable collet 5 Front nut 9 Backnut Characteristics Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg PAG Value Standards 90 N IEC 60512-8 test 15f 50 - 150 N IEC 60512-9 test 17c Characteristics Value Standards > 2000 cycles IEC 60512-5 test 9a Working temperature range (PSU) -50/+150C - Working temperature range (PEI) -50/+170C - Endurance (latching) Straight plug, key (G) or keys (A, B, C, H and J), with cable collet Part Number PAG.M*.*GL.AC20G PAG.M*.*GL.AC39G PAG.M*.*GL.AC52G PAG.M*.*GL.AC65G Cable o min max 1.7 2.7 4.0 5.3 2.0 3.9 5.2 6.5 Note: replace *.* by contact configuration (see page 19). ~45 o 14 ~30 PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief Part Number PAG.M*.*GL.AC20GZ PAG.M*.*GL.AC39GZ PAG.M*.*GL.AC52GZ PAG.M*.*GL.AC65GZ ~43.7 o 14 ~28.7 Note: all dimensions are in millimeters 8 min max 1.7 2.7 4.0 5.3 2.0 3.9 5.2 6.5 Note: replace *.* by contact configuration (see page 19). The bend relief must be ordered separately (see page 22). ~48 S9 Cable o P .M PLG . . Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing Part Number N S17 1 19.5 M14 x 1 4 20.5 2 4 5 6 7 8 9 10 14 Solder N a max 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 2.5 2.5 2.5 2.5 4.5 4.5 3.9 3.9 3.9 Contact Crimp N a c Print od 0 0 0 0 0 0 - - - 5 5 5 3 3 3 3 3 3 0.7 0.7 0.7 0.5 0.5 0.5 0.5 0.5 0.5 Contact Crimp N a c Print od 5 5 5 3 3 3 3 3 3 0.7 0.7 0.7 0.5 0.5 0.5 0.5 0.5 0.5 22.2 22.2 22.2 22.2 22.2 22.2 - - - Note: for PCB drilling pattern and panel hole see page 24. od a PLG.M0.2GL.LG PLG.M0.4GL.LG PLG.M0.5GL.LG PLG.M0.6GL.LG PLG.M0.7GL.LG PLG.M0.8GL.LG PLG.M0.9GL.LG PLG.M1.0GL.LG PLG.M1.4GL.LG number of contacts c 9 maxi S12.5 Solder + Crimp PKG Print Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts (back panel mounting) Part Number a N 4 20.5 1 2 4 5 6 7 8 9 10 14 Solder N a max 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 2.5 2.5 2.5 2.5 4.5 4.5 3.9 3.9 3.9 22.2 22.2 22.2 22.2 22.2 22.2 - - - 0 0 0 0 0 0 - - - Note: for PCB drilling pattern and panel hole see page 24. od 19.5 M14 x 1 S17 PKG.M0.2GL.LG PKG.M0.4GL.LG PKG.M0.5GL.LG PKG.M0.6GL.LG PKG.M0.7GL.LG PKG.M0.8GL.LG PKG.M0.9GL.LG PKG.M1.0GL.LG PKG.M1.4GL.LG number of contacts c S12.5 9 maxi Solder + Crimp Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts, with 90 contacts (back panel mounting) Part Number L PKG.M0.2GL.VG PKG.M0.4GL.VG PKG.M0.5GL.VG PKG.M0.6GL.VG PKG.M0.7GL.VG PKG.M0.8GL.VG PKG.M0.9GL.VG PKG.M1.0GL.VG PKG.M1.4GL.VG 20.5 S17 4 19.5 M14 x 1 20 mini PKG Print A number of contacts L 2 4 5 6 7 8 9 10 14 5.4 5.2 7.7 7.7 7.7 7.7 10.3 10.3 12.9 Note: for PCB drilling pattern see page 25. Panel hole see page 24. A S12.5 9 maxi 2 Note: all dimensions are in millimeters 9 P PMG .M . . Fixed socket, key (G) or keys (A, B, C, H and J), with square flange Part Number 4 4 25 25 od M14 x 1 M14 x 1 a Solder N a max 2 4 5 6 7 8 9 10 14 PMG.M0.2GL.LG PMG.M0.4GL.LG PMG.M0.5GL.LG PMG.M0.6GL.LG PMG.M0.7GL.LG PMG.M0.8GL.LG PMG.M0.9GL.LG PMG.M1.0GL.LG PMG.M1.4GL.LG N N number of contacts 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 2.5 2.5 2.5 2.5 4.5 4.5 3.9 3.9 3.9 Contact Crimp N a 22.2 22.2 22.2 22.2 22.2 22.2 - - - 0 0 0 0 0 0 - - - c Print od 5 5 5 3 3 3 3 3 3 0.7 0.7 0.7 0.5 0.5 0.5 0.5 0.5 0.5 Note: for PCB drilling pattern see page 24. Panel hole see page 24. c S12.5 1 Solder + Crimp PYG S12.5 Print Fixed socket, key (G) or keys (A, B or H), snap-on fixing Part Number a 26.7 o 16 Solder a max 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 2 4 5 6 7 8 9 10 14 PYG.M0.2GL.LG PYG.M0.4GL.LG PYG.M0.5GL.LG PYG.M0.6GL.LG PYG.M0.7GL.LG PYG.M0.8GL.LG PYG.M0.9GL.LG PYG.M1.0GL.LG PYG.M1.4GL.LG 7.5 PRG number of contacts Note: only with A, B or G keying (2 to 14 contacts) or H (8,10 or 14 contacts). The insulator is made of PEEK. Free socket, key (G) or keys (A, B, C, H and J), with cable collet Part Number PRG.M*.*GL.LC20G PRG.M*.*GL.LC39G PRG.M*.*GL.LC52G PRG.M*.*GL.LC65G Cable o min max 1.7 2.7 4.0 5.3 2.0 3.9 5.2 6.5 Note: replace *.* by contact configuration (see page 19). o 14 ~40 Note: all dimensions are in millimeters 10 P PRG .M . . Free socket, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief Part Number PRG.M*.*GL.LC20GZ PRG.M*.*GL.LC39GZ PRG.M*.*GL.LC52GZ PRG.M*.*GL.LC65GZ Cable o min max 1.7 2.7 4.0 5.3 2.0 3.9 5.2 6.5 Note: replace *.* by contact configuration (see page 19). The bend relief must be ordered separately (see page 22). ~43 o 14 ~38.7 S9 PTG Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts and cable collet (back panel mounting) Part Number PTG.M*.*GL.LC20G PTG.M*.*GL.LC39G PTG.M*.*GL.LC52G PTG.M*.*GL.LC65G max 1.7 2.7 4.0 5.3 2.0 3.9 5.2 6.5 Note: replace *.* by contact configuration (see page 19). Panel hole see page 24. ~40 4 o 19.5 M14 x 1 S12.5 9 maxi S17 Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing and cable collet Part Number PDG.M*.*GL.LC20G PDG.M*.*GL.LC39G PDG.M*.*GL.LC52G PDG.M*.*GL.LC65G o19.5 min max 1.7 2.7 4.0 5.3 2.0 3.9 5.2 6.5 Note: replace *.* by contact configuration (see page 19). Panel hole see page 24. ~40 S12.5 Cable o 4 M14 x 1 PDG Cable o min S17 9 maxi Note: all dimensions are in millimeters 11 Elbow socket models (IP50) PPG P . . . Elbow socket, key (G) or keys (A, B, C), for printed circuit Part Number 15.9 o 13.4 14.8 30.2 PPG.M0.2GG.N PPG.M0.4GG.N PPG.M0.5GG.N PPG.M0.6GG.N PPG.M0.7GG.N PPG.M0.8GG.N PPG.M0.9GG.N PPG.M1.0GG.N number of contacts 2 4 5 6 7 8 9 10 Note: only available with G or A, B, C keying. The insulator is made of PSU. Outershell material is grey or black PSU. For PCB drilling, see page 25. It is possible to replace the 4 ground pins by 4 screws (M1.6) add an S to the end of the part number. (e.g.: PPG.M0.2GG.NS) 3 14.5 o 13.4 14.8 18.5 M 1.6 PXG Elbow socket, key (G) or keys (A, B, C), with two nuts, for printed circuit Part Number 6.9 max. PXG.M0.2GG.NG PXG.M0.4GG.NG PXG.M0.5GG.NG PXG.M0.6GG.NG PXG.M0.7GG.NG PXG.M0.8GG.NG PXG.M0.9GG.NG PXG.M1.0GG.NG 4 14.8 M14x1 15.9 4 3 19.2 14.5 M14x1 14.8 S12.5 6.9 maxi M 1.6 18.5 Note: all dimensions are in millimeters. For outershell in black PSU replace material code by N. 12 2 4 5 6 7 8 9 10 Note: only available with G or A, B, C keying. The insulator is made of PSU. Outershell material is grey or black PSU. For PCB drilling, see page 25. Panel hole see page 24. It is possible to replace the 4 ground pins by 4 screws (M1.6) add an S to the end of the part number. (e.g.: PXG.M0.2GG.NGS) 30.2 S17 number of contacts Disposable plug (limited use) 4 Fixed socket 3 P J Endurance for PJl (latching) 1) 1 Outershell . . A Value Standards 15 cycles min. IEC 60512-5 test 9a -30 / +90C - Characteristics 1 2 .M Working temperature range (ABS) 2 Latch sleeve Outershell / insulator material PSU - 3 Male contact Backshell material ABS - 4 Backshell PJG Note: 1) with machined contacts Straight disposable plug Figure 1 P J G . M 1 . 0 G G . A G Keying: A, B, C, G Colour: B = white G = grey Number of contacts: 7, 9, 10, 14 Figure 1 Figure 2 Figure 2 P J G . 1 3 8 . A G Solder contacts 23.5 o 14 3.8 o 14 o C (mm): 3.8 mm = 138 Colour: B = white G = grey Material: A = ABS 24 Note: 7 pin o 0.7 mm male with o 0.8 mm solder buckets. 9, 10 and 14 pin o 0.5 mm male with o 0.44 mm solder buckets. Not intended for use with PN* or PY* sockets. Disposable socket (limited use) P Y Characteristics 1 .M . . Value Standards > 2000 cycles IEC 60512-5 test 9a 2 Endurance for PYl (latching) Fixed socket Working temperature range (PSU) -50/+150C - 6N IEC 60512-7 test 13a 1 Outershell Average latching force 2 Male contact Average unmating force 7N IEC 60512-7 test 13a Average retention force 90N IEC 60512-7 test 13a PYl Fixed disposable socket, snap on fixing Part Number PYG.M0.4GG.LG PYG.M0.4GG.LN PYH.M0.8GG.AA PYH.M0.8GG.AB PYA.M1.0GG.LG PYH.M1.0GG.AA a 26.7 nb. Contact Solder of a max cts. Type Shell color Recommanded Mating straight plug part number 4 4 8 8 10 10 grey black blue white grey blue PAG.M0.4GL.AC*** PAG.M0.4GL.AC*** PAH.M0.8GL.LC*** PAH.M0.8GL.LC*** PAA.M1.0GL.AC*** PAH.M1.0GL.LC*** female female male male female male 2.5 2.5 2.5 2.5 4.0 4.0 Note: The outershell and the insulator are moulded out of the same material (PSU). Protective backshell available (see page 22). Part number last digit represents the colour. o 16 7.5 Note: all dimensions are in millimeters 13 Watertight models (IP64 when mated) P . . . Fixed socket Straight plug 4 2 5 1 6 7 1 8 9 2 10 7 6 1 Outershell 1 Outershell 2 Insulator 2 Insulator 3 Female contact 6 Gasket 4 Hexagonal nut 7 Nut 5 Flat gasket 8 Latch sleeve 6 Gasket 9 Male contact 7 Nut 10 Cable collet Characteristics Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg PFG 3 Value Standards 90 N IEC 60512-8 test 15f 50 - 150 N IEC 60512-9 test 17c Characteristics Endurance (latching) Working temperature range (PSU) Gasket material Value Standards > 2000 cycles IEC 60512-5 test 9a -50/+90C - Elastomer SEBS - Straight plug with cable collet and nut for fitting a bend relief Part Number PFG.M*.*GL.AC20GZ PFG.M*.*GL.AC39GZ PFG.M*.*GL.AC52GZ PFG.M*.*GL.AC65GZ Cable o min max 1.7 2.7 4.0 5.3 2.0 3.9 5.2 6.5 Note: the bend relief must be ordered separately (see page 22). Replace *.* by contact configuration (see page 19). ~48 ~43.7 o 14 ~28.7 S9 PNG Fixed socket, nut fixing Part Number N a S 17 1 7.5 23.3 2 4 5 6 7 8 9 10 14 Solder N a max 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 23.3 od o 18.5 M14 x 1 Note: for PCB drilling pattern see page 24. c 8.5 maxi S 12.5 Solder + Crimp Note: all dimensions are in millimeters 14 PNG.M0.2GL.LG PNG.M0.4GL.LG PNG.M0.5GL.LG PNG.M0.6GL.LG PNG.M0.7GL.LG PNG.M0.8GL.LG PNG.M0.9GL.LG PNG.M1.0GL.LG PNG.M1.4GL.LG number of contacts Print 2.5 2.5 2.5 2.5 4.5 4.5 3.9 3.9 3.9 Contact Crimp N a 25.0 25.0 25.0 25.0 25.0 25.0 - - - 0 0 0 0 0 0 - - - c Print od 5 5 5 3 3 3 3 3 3 0.7 0.7 0.7 0.5 0.5 0.5 0.5 0.5 0.5 P PSG . . . Free socket, conical outershell with cable collet and nut for fitting a bend relief Part Number PSG.M*.*YL.LC52NZ PSG.M*.*YL.MC65RZ PSG.M*.*YL.MC65AZ PSG.M*.*YL.LC52NZ Cable o min max 4.0 5.3 5.3 4.0 5.2 6.5 6.5 5.2 Note: replace *.* by contact configuration (see page 19). Outershell in black Delrin(R) The bend relief must be ordered separately (see page 22). ~46 18.5 32 S9 Note: all dimensions are in millimeters 15 Fluidic configuration (2 bars) P .A 0 .1 G Z. The REDEL fluidic connector has many applications for example in medical or dentistry equipment. The connector is a monotube type and primarily intended for use with air or inert gas. 4 2 1 3 1 6 5 2 Straight plug 8 7 Fixed socket 1 Outershell 1 Outershell 2 Fluidic tube 2 Fluidic tube 5 Latch sleeve 3 Front nut 6 O-ring 4 Hexagonal nut 7 Cable collet 8 Backnut Characteristics Value 2 bars - > 2000 cycles IEC 60512-5 test 9a -20/+150C - Max. working pressure Endurance (latching) Standards Working temperature range (PSU) Characteristics Value Fluidic tube material O-ring material PAG 2.6 mm - 4 mm / 6 mm - Ni plated brass - FPM (Viton(R)) - Inner fluidic contact diameter Tube diameter inner/outer Straight plug, key (G) or keys (A, B, C, H and J), with cable collet Part Number PAG.A0.1GZ.ZC65G o max. tube o inner tube (mm) (mm) 6.5 4 Note: For collet nut colour replace last digit (see table page 20). ~45 o 14 ~30 PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief Part Number PAG.A0.1GZ.ZC65GZ o max. tube o inner tube (mm) (mm) 6.5 4 The bend relief must be ordered separately (see page 22). ~48 ~43.7 o 14 ~28.7 S9 Note: all dimensions are in millimeters 16 Standards P PLG .A 0 .1 G Z. Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, nut fixing Part Number PLG.A0.1GZ.ZG o inner tube (mm) 4 Note: For front nut colour replace last digit (see table page 20). Recommended tube Legris 102540601 32.5 4 19.5 M14 x 1 19.7 S17 9 maxi S12.5 PKG Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, with two nuts (back panel mounting) Part Number PKG.A0.1GZ.ZG o inner tube (mm) 4 Note: For front nut colour replace last digit (see table page 20). Recommended tube Legris 102540601 32.5 4 19.5 M14 x 1 19.7 S17 S12.5 9 maxi Note: all dimensions are in millimeters 17 Mains power configuration . P . . The new PAl and PKl models are used for mains power in medical applications. The design of a special insulator offers the required creepage distance. The 3 contacts are only solder type with a maximum AWG 18 (wire size max 1.35 mm). The connectors are UL certified to be used at 250 Volt AC (9 Amps). See UL approval file number NE242949 (only valid for 3 contact configuration). 4 2 1 3 5 6 7 8 Fixed socket Straight plug 1 Outershell 5 Latch sleeve 2 male contact 6 Female contact 3 Front nut 7 Cable collet 4 Hexagonal nut 8 Backnut Characteristics Value Standards Test voltage (rms) 1.5 kV IEC 60512-2 test 4a Rated voltage (rms) 250 V IEC 60601/UL 60601-1 Average retention force when pulling on the cable 1N = 0.102 kg 90 N IEC 60512-8 test 15f Characteristics Cable retention force (depends on cable construction) 1N = 0.102 kg Endurance (latching) Working temperature range (PSU) UL file number PAl Value Standards 50 - 150 N IEC 60512-9 test 17c > 2000 cycles IEC 60512-5 test 9a -50/+150C - E242949 - Straight plug, key (H or G), with cable collet and nut for fitting a bend relief Part Number PAH.N0.3GL.LC52GZ PAH.N0.3GL.LC65GZ PAG.N0.4GL.AC52GZ PAG.N0.4GL.AC65GZ Cable o min max 4.0 5.3 4.0 5.3 5.2 6.5 5.2 6.5 Note: The bend relief must be ordered separately (see page 22). ~48 ~43.7 u 14 ~28.7 S9 PKl Fixed socket, key (H or G), with two nuts (back panel mounting) Part Number PKH.N0.3GL.AG PKG.N0.4GL.LG Note: For front nut colour replace last digit (see table page 20). Not available with print contact. 4 19.5 M14 x 1 27.3 S17 S12.5 9 maxi Note: all dimensions are in millimeters 18 Insert configuration Male solder contact Reference Number of contacts Contact o (mm) Solder bucket o (mm)5) Crimp bucket o (mm)5) Solder Crimp Print (straight) Print (elbow) Test voltage (kV rms)1) Contact-contact Air clearance min 2) (mm) Creepage distance min 3) (mm) Rated current (A) 2 3 4 1 3 2 Female crimp contacts . M0.2 2 1.3 1.10 1.4 * * * * 1.20 1.30 10.0 M0.4 4 0.9 0.80 1.1 * * * * 1.20 1.20 8.0 M0.5 5 0.9 0.80 1.1 * * * * 1.05 0.80 7.0 M0.6 6 0.7 0.60 0.8 * * * * 1.05 0.85 6.0 M0.7 7 0.7 0.60 0.8 * * * * 1.05 0.85 5.0 M0.8 8 0.7 0.60 0.8 * * * * 1.05 0.60 5.0 M0.9 9 0.5 0.45 - * - * * 0.85 0.60 3.0 M1.0 10 0.5 0.45 - * - * * 0.85 0.45 3.0 4) M1.4 14 0.5 0.45 - * - * * 0.60 0.50 2.0 N0.3 6) 3 0.9 1.40 - * - - - 1.50 oA oA Multipole Male crimp contact 4 . Contact type Female solder contacts 1 . P Mains power 2.00 9.0 6) 6.00 1.30 N0.4 4 0.9 1.40 - * - - - 2.50 8.0 Fluidic 3.50 A0.1 1 Fluidic (monotube) up to 2 bars Note: 1) depending on specific application and related standard, more restrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. 2) shortest distance in air between two conductive parts. 3) shortest distance along the surface of the insulating material between two conductive parts. 4) for PPG and PXG (with 10 contacts) electrical characteristics, please contact factory. 5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). 6) UL file number: E242949 19 Alignment key P . . . Verify the third digit of the part number in order to select the right keying. The standard keying is G coded. 0 40 60 80 205 170 Keying (plug front view) Reference Contact type for plug Contact type for socket Number of contacts G A B C male female male female male female male female 2 to 14 Material Ref. Outer shell material Colour PEI PEI PSU PSU S T G N Grey Black Grey Black H J female female male male 8, 10 or 14 P . . . Temperature -50 / +170C -50 / +150C Note: for extensive sterilization use PEI. For complete connector in PEI (collet nut, front nut or flange also in PEI), available colours are grey or black only. Use colour coding grey or black according to colour coding table (see below) Contact type P Select the type of contact: solder or crimp? Plug Socket . Type solder crimp Male A C Female L1) - Soldering * recommended for small volumes * requires little amount of tooling (soldering iron) * requires more time Type Male A1) D V Female L M N V Crimping * recommended for large volumes * no heat is required to make the connection * for contacts with high density * for use in high temperature environment * requires extra tooling (crimping tools) solder crimp print print 90 Colour coding grey G 7001 blue A 5002 P yellow J 1016 Colours black N 9005 red R 3020 green V 6024 Easy identification with the assistance of colour coding. Outershell is only available in grey or black. 20 . When should I use crimp rather than solder contacts ? Note: 1) only for H and J keying with 8, 10 or 14 contacts For complete connector in PEI (collet nut, front nut or flange also in PEI), available colours are grey or black only. Use colour coding grey or black according to colour coding table (see below) Reference RAL code . white B 9003 . . . Note: the RAL colours are indicative and depend on raw material and production process. Colour may differ. Accessories PAG-PLG Insulator for crimp contacts male / white marking Contact configuration M0.2 M0.4 M0.5 M0.6 M0.7 M0.8 PAG-PKG Crimp contacts, kit with the number of contacts in a tube female / red marking Insulator part number For male contact For female contact PAG.302.YL PAG.304.YL PAG.305.YL PAG.306.YL PAG.307.YL PAG.308.YL PLG.402.YL PLG.404.YL PLG.405.YL PLG.406.YL PLG.407.YL PLG.408.YL Contact nb. of configuration contacts M0.2 M0.4 M0.5 M0.6 M0.7 M0.8 Kit contact part number o contact (mm) 2 4 5 6 7 8 Male PAG.567.02C PAG.562.04C PAG.562.05C PAG.557.06C PAG.557.07C PAG.557.08C 1.3 0.9 0.9 0.7 0.7 0.7 Female PKG.667.02M PKG.662.04M PKG.662.05M PKG.657.06M PKG.657.07M PKG.657.08M Note: upon request, contacts with reduced crimp barrel are available. PLA Collet oA o 6.5 Part Number PLA.720.** PLA.739.** PLA.752.** PLA.765.** oA (mm) 2.0 3.9 5.2 6.5 Cable o (mm) min. max. 1.7 2.7 4.0 5.3 2.0 3.9 5.2 6.5 Note: ** = UG (grey PSU), TN (black PEI) or UN (black PSU). PKG Plastic front nut for PKl and PTl models Part Number PKG.220.UA PKG.220.UB PKG.220.UG PKG.220.UJ PKG.220.UN PKG.220.UR PKG.220.UV PKG.220.TG PKG.220.TN o 18.5 M14 x 1 PAM.130.ll 4 Mat. Colours PSU PSU PSU PSU PSU PSU PSU PEI PEI blue white grey yellow black red green grey black Mat. Colours PSU PSU PSU PSU PSU PSU PSU PEI PEI blue white grey yellow black red green black grey Nut for fitting a GMA.1B bend relief Part Number 25.5 S9 Note: all dimensions are in millimeters o 11.2 o 6.5 21.2 PAM.130.UA PAM.130.UB PAM.130.UG PAM.130.UJ PAM.130.UN PAM.130.UR PAM.130.UV PAM.130.TN PAM.130.TG Note: only for PA*, PR* or PT* models. 21 PBG.200.BMV Blanking cap for REDEL P PBG.201.BMV Blanking cap for REDEL P 16 16 10 101.7 90 o 3.5 o 13.7 90 101.7 o 13.3 o 13.3 10 0.35 0.35 With PNG socket model it offers IP64. Material: Delrin(R), colours: black PYG.0_ Protective backshell for PYl P Y G . 0 2 . 7 Y G . o C (mm): 2.5 mm = 02.5 2.7 mm = 02.7 3.8 mm = 03.8 o 15.8 oC L Material: ABS PSU Color: A = Blue B = White G = Grey J = Yellow N = Black R = Red V = Green PYG.0_ GMA.1B 0 P S U Length: 0 = 47 mm 1 = 67.1 mm Note: Length 47 mm can be delivered in 3 different diameters 2.5/2.7/3.8 mm. Length 67 mm can be delivered in 2 different diameters 2.5 and 2.7 mm. PY* Bend relief A bend relief absorbs the force that may be exerted on cables. These are designed for plugs and free sockets with cable collet and nut. oA L Dimensions (mm) Bend relief Cable o A Lmax. min. Part Number GMA.1B.025.DG GMA.1B.030.DG GMA.1B.035.DG GMA.1B.040.DG GMA.1B.045.DG GMA.1B.054.DG GMA.1B.065.DG GMA.1B.025.RG GMA.1B.030.RG GMA.1B.035.RG GMA.1B.040.RG GMA.1B.045.RG GMA.1B.051.RG GMA.1B.057.RG GMA.1B.063.RG 1) 2.5 3.0 3.5 4.0 4.5 5.4 6.5 30 30 30 30 30 30 30 2.9 3.4 3.9 4.4 4.9 6.0 7.0 2.5 3.0 3.5 4.0 4.5 5.4 6.5 2.5 3.0 3.5 4.0 4.5 5.1 5.7 6.3 34 34 34 34 34 34 34 34 2.9 3.4 3.9 4.4 5.0 5.6 6.2 7.0 2.5 3.0 3.5 4.0 4.5 5.1 5.7 6.3 Temperature range Material TPU (Thermoplastic Polyurethane) Silicone elastomer VMQ in dry atmosphere in water steam -40C, +80C - -60C, +200C +140C Reference Colours A B G J M N R S V blue white grey yellow brown black red orange green the selection of pigments, which should remain stable at high temperature, is limited by the new regulations. For this reason, some colours will be a shade different from those used for TPU bend reliefs. The selected solutions represent the best possible compromise. 1) Design may differ from other bend relief, model without stripes. The last letter G of the part number indicates a grey colour, see the adjacent table and replace letter G by the letter of the colour required. All dimensions are in millimeters 22 POP.186.GN Spanner for outershell Spanner for front nut o 21 34 24 POP.125.GN 95 5.8 12.5 both spanners available as a kit, ref. POZ.12.18G.N. Material: PA 6.6 Material: PA 6.6 DPC.91.701.V DCE Crimping tool Positioners for crimp contacts male DCF female Automatic extraction tools for crimp contacts Configuration Contact o (mm) Conductor AWG M0.2 M0.4/M0.5 M0.6/M0.7/M0.8 1.3 0.9 0.7 18-20 20-22-24 22-24-26 Positioner part number Male contact DCE.91.135.BVD DCE.91.095.BVD DCE.91.075.BVD Female contact DCE.91.130.BVM DCE.91.090.BVM DCE.91.070.BVM Selector No Setting 8-7 6-5-5 6-5-5 Part number extractor Male contact DCF.91.133.5LT DCF.91.093.5LT DCF.91.073.5LT Female contact DCF.91.131.2LT DCF.91.090.2LT DCF.91.070.2LT the variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters. 23 Panel hole For PLl, PKl, PNl, PXl, PTl and PDl For PMl 12.6 0.05 o 14.0 + 0.1 0 18.2 0.1 o 14.0 + 0.1 0 12.6 0.05 23.5 min. o 2.6 26 min. Note: PY* is also designed for snap-on fixing into customer housing. Consult factory for information. - Socket mounting nut torque = 1.5 Nm. PCB drilling pattern For straight contacts 90 4 x o 0.8 M0.2 5 x o 0.8 + 0.1 0 + 0.1 0 M0.4 o 3.7 o 3.4 o 3.4 o 2.8 2 x o 0.8 + 0.1 0 60 30 72 45 6 x o 0.6 M0.5 + 0.1 0 M0.6 45 45 51 2 6' 8 x o 0.6 + 0.1 0 M0.7 M0.8 36 1.9 o 4.4 18 1.8 M1.4 Note: all dimensions are in millimeters 24 9 x o 0.6 + 0.1 0 M0.9 2230' o 3.95 o 3.9 o 3.8 7 x o 0.6 + 0.1 0 14 x o 0.6 + 0.1 0 2230' 1.4 o 3.7 60 10 x o 0.6 + 00.1 M1.0 For 90 elbow contacts (A-A view) 4 1 1 2 + 0.1 0 4 x o 0.7 5 x o 0.7 4 8 7 4 5 1 4 3 3 1.27 2.54 1.27 2 2.54 9 x o 0.7 + 0.1 0 M0.8 M0.9 2.54 2.54 5 6 9 8 9 1.27 7 10 6 14 11 13 10 1 1 4 2 4 3 3 2.54 1.27 2 5 12 2.54 (6x) 1.27 2.54 6 8 7 8 + 0.1 0 8 x o 0.7 2.54 2.54 9 1.27 M0.7 M0.6 7 2 3 2.54 1.27 2.54 2 7 x o 0.7 + 0.1 0 1.27 2.54 2.54 2.54 2.54 6 1 2.54 4 + 0.1 0 2.54 7 3 2 6 x o 0.7 5 2.54 5 1 1 2.54 2.54 6 M0.5 2.54 6 2.54 1.27 5 2.54 2.54 2.54 2.54 + 0.1 0 M0.4 1.27 M0.2 1.27 A 3 2 2.54 A 4 3 2 + 0.1 0 2 x o 0.9 5 1.27 1 1.27 2.54 2.54 2.54 2.54 2.54 2.54 14 x o 0.7 + 0.1 0 10 x o 0.7 + 0.1 0 M1.0 M1.4 For PPG and PXG models + 0.1 0 5 x o 0.8 6 x o 0.8 + 0.1 0 4 x o 0.8 3 4.44 1.27 1.27 8.89 8.89 2 3 2.54 2.54 4 x o 0.8 + 0.1 0 5 1 2 11.43 2.54 8.89 M0.5 9 x o 0.8 4 x o 0.8 + 0.1 0 M0.6 10 x o 0.8 + 0.1 0 + 0.1 0 4 x o 0.8 M0.7 + 0.1 0 4 x o 0.8 1 4 (4x) 1.27 11.43 9 2 1 4 3 (4x) 1.27 5 9 (4x) 1.27 3 + 0.1 0 6 7 8 5 4.44 8 (4x) 1.27 (4x) 1.27 8.89 2 7 8 5 11.43 11.43 3 1 (2x) 1.27 2 4.44 (2x) 1.27 7 1 6 7 4 4.44 5 3 (2x) 1.27 6 6 4 8.89 8 x o 0.8 + 0.1 0 7 x o 0.8 + 0.1 0 + 0.1 0 2.54 2.54 1.27 M0.4 M0.2 6 11.43 1 4.44 2 4 x o 0.8 4 11.43 5 11.43 1 + 0.1 0 2.54 2.54 4 2 1 + 0.1 0 + 0.1 0 2.54 4 x o 0.8 4.44 + 0.1 0 11.43 4 x o 0.8 4 x o 0.8 10 2 4 4.44 + 0.1 0 4.44 2 x o 0.8 3 (4x) 1.27 8.89 8.89 8.89 M0.8 M0.9 M1.0 25 Assembly instructions Solder contacts 2 1 5 6 7 5 6 7 3 1. Strip the cable according to the lengths given in the table. Tin the conductors. L T Dimensions (mm) Configuration L T M0.2 M0.4, M0.5 M0.6 to M1.4 14.0 13.0 12.5 4.0 3.0 2.5 N0.3 N0.4 11.5 11.5 3.5 3.5 2. Slide the collet nut and then the collet onto the cable. Solder 3. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. Solder 4. Slide the collet forward and locate tag in the slot on the insulator . Slide collet nut over collet and then push the whole assembly into the shell whilst turning it to ensure that the tag locates in the inside slot of the shell. Tighten the collet nut to the maximum torque of 0.25 Nm. - Socket mounting nut torque = 1.5 Nm. For PSU only: We recommend ONLY the use of VTVC-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 26 Crimp contacts 5 6 7 4 5 6 7 3 2 1 4 L T 1. Strip the cable according to the lengths given in the table. Dimensions (mm) Configuration M0.2 to M0.8 L T 15.0 3.9 2. Slide the collet nut and then the collet onto the cable. Crimp Crimp 3. Fix the appropriate positioner (table page 23) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact and make sure it is visible through the inspection hole in the crimp barrel. Slide conductorcontact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole. 4. Now arrange contact-conductor combinations according to the insert marking and locate them into the insert . Check that all contacts are correctly located and remain in position when given a gentle pull. 5. Slide the collet forward and locate tag in the slot on the insulator . Slide collet nut over collet and then push the whole assembly into the shell whilst turning it to ensure that the tag locates in the inside slot of the shell. Tighten the collet nut to the maximum torque of 0.25 Nm. - Socket mounting nut torque = 1.5 Nm. For PSU only: We recommend ONLY the use of VTVC-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 27 Solder contacts (For PJl) 1 2 3 1. Strip the cable according to the lengths given in the drawing. Tin the conductors. L T Dimensions (mm) Configuration M0.9, M1.0, M1.4 L T 15.0 3.0 2. Slide the backshell onto the cable Solder 3. Solder conductors into contacts , making sure that neither solder nor flux gets onto the cable insulation. 4. Slide backshell forward and align the tabs to the slots on the plug . Snap backshell onto the plug to complete the assembly. Various strain relief techniques can be incorporated, depending on application. 5. If the need arises to remove an installed contact, during the assembly process or subsequent repair, individual contacts can be removed using LEMO extraction tool (part number: DCF.91.050.2LT). DO NOT reuse extracted contacts. The only recommended chemical cleaner is Isopropyl Alcohol. 28 29 Exploded view of the REDEL 2P Straight plug backnut insulator + contacts cable collet shell Straight plug with bend relief bend relief backnut for a bend relief cable collet insulator + contacts shell Note: the bend relief must be ordered separately. Fixed socket notched nut shell + insulator front nut Free socket backnut 30 cable collet insulator + contacts shell 2P SERIES 2P Series This o 18 mm connector accomodates cable diameter up to 9.2 mm and allows up to 34 solder or crimp contacts. Top quality lightweight but rugged materials have been chosen to optimize most applications. Polysulfone (PSU), UL certified as autoextinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure at least 1000 mating/unmating cycles without significantly affecting the electrical characteristics. Five keys on the plug nose will allow blind mating. Colour coding of the plug and socket flange will give an instant visual indication as to whether connectors are compatible or not. Water resistant to IP 66 options are available. Standard models (page 34 to 36) Fixed sockets Free sockets CAB CKB CRB CAB CKB CRB Straight plugs CLB Watertight models (page 37 to 38) Straight plug CFB Disposable socket (limited use) (page 38) Fixed socket Fixed socket CNB CUJ Free socket Fluidic configuration (page 39) Straight plug Fixed socket CSB CAB 32 CLB Part numbering system C A B Plug . M 1 6 . G L A . C 9 2 G Variant Z = cable collet and nut for fitting a bend relief Shell front ring colour table: (page 42) Model: (pages 34-39) G = grey A = blue J = yellow Keying: B, C, D, H or J keying (page 42) Contact configuration (page 40-41) Collet: 52 = (cable o 3.2 mm - 5.2 mm) 72 = (cable o 5.3 mm - 7.2 mm) 92 = (cable o 7.3 mm - 9.2 mm) Number of contacts: (page 40-41) Outershell: G = grey PSU N = black PSU N = black R = red V = green B = white Cable fixing type: S1) = grey PEI C = cable collet Contact type: (page 42) Insulator: L = PEEK for solder contacts Y = PEEK for crimp contacts C R B Free socket A= male to solder L = female to solder 2) . M 1 6 . G L L . C 9 2 G C = male to crimp Variant Z = cable collet and nut for fitting a bend relief Shell front ring colour table: (page 42) Model: (pages 34-39) G = grey A = blue J = yellow Keying: B, C, D, H or J keying (page 42) Contact configuration (page 40-41) Collet: 52 = (cable o 3.2 mm - 5.2 mm) 72 = (cable o 5.3 mm - 7.2 mm) 92 = (cable o 7.3 mm - 9.2 mm) Number of contacts: (page 40-41) Outershell: G = grey PSU N = black PSU N = black R = red V = green B = white Cable fixing type: S1) = grey PEI C = cable collet Contact type: (page 42) Insulator: L = PEEK for solder contacts Y = PEEK for crimp contacts C K B Fixed socket M = female to crimp L = female to solder . M 1 6 . G L A = male to solder 2) L G Front nut colour table: (page 42) G = grey A = blue J = yellow Model: (pages 34-39) N = black R = red V = green Keying: B, C, D, H or J keying (page 42) Contact type: (page 42) Contact configuration (page 40-41) Number of contacts (page 40-41) Outershell: G = grey PSU N = black PSU S1) = grey PEI L = female to solder M= female to crimp N = female for print A = male to solder 2) V = male and female 90 for print Insulator: L = PEEK for solder contacts Y = PEEK for crimp contacts CAB.M16.GLA.C92G Straight plug with cable collet and alignment key (B), multipole type with 16 male contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable o 7.3 to 9.2 mm and grey front ring. CRB.M16.GLL.C92G Free socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable o 7.3 to 9.2 mm and grey front ring. CKB.M16.GLLG Fixed socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey PSU outershell, PEEK insulator, and grey front ring. Note: 1) 2) for extensive steam sterilization we propose polytherimide ULTEM(R) (PEI) model available only with H and J keying and with 26 or 34 contacts (inverted contacts) 33 Standard models (IP50) 2 C 3 4 1 1 2 3 4 5 . . . Straight plug 6 Fixed socket 1 Outershell 1 Outershell 2 Latch sleeve 2 Insulator 3 Insulator 3 Female crimp contact 4 Male crimp contact 4 Hexagonal nut 5 Collet + mid piece 6 Collet nut Characteristics Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg CAB Value Standards 150 N IEC 60512-8 test 15f 150 - 250 N IEC 60512-9 test 17c Characteristics Value Standards > 1000 cycles IEC 60512-5 test 9a Working temperature range (PSU) -50/+150C - Working temperature range (PEI) -50/+170C - Endurance (latching) Straight plug with cable collet Part Number CAB.M**.GLA.C52G CAB.M**.GLA.C72G CAB.M**.GLA.C92G Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 ~53 o 18 ~38 CAB Straight plug with cable collet and nut for fitting a bend relief Part Number CAB.M**.GLA.C52GZ CAB.M**.GLA.C72GZ CAB.M**.GLA.C92GZ Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 Note: the bend relief must be ordered separately (see page 44). ~57 ~51.7 o 18 ~36.7 S 13 34 C . CKB . . Fixed socket with two nuts (back panel mounting) Part Number CKB.M16.GLLG CKB.M19.GLLG CKB.M26.GLLG CKB.M32.GLLG a maxi number of contacts 16 19 26 32 Solder N a 23.8 23.8 23.8 23.8 3.4 4.9 4.7 4.7 Contact Crimp N a c 25.1 25.1 25.1 25.1 0 0 0 0 5.7 5.7 3.0 3.0 Print od e 0.7 0.7 0.5 0.5 6.0 6.0 3.0 3.0 Note: for PCB drilling pattern see page 46. Panel hole see page 46. N od o 20.2 M17x1 4 c S15.5 e 7 maxi 23.8 Solder + Crimp CKB Print Fixed socket with two nuts with 90 contacts (back panel mounting) Part Number CKB.M16.GLVG CKB.M19.GLVG CKB.M26.GLVG number of contacts 16 19 26 Note: for PCB drilling pattern see page 46. Panel hole see page 46. 2 24.2 20 mini o 20.2 M17x1 4 CLB 7 maxi S15.5 A A Fixed socket, nut fixing Part Number CLB.M16.GLLG CLB.M19.GLLG CLB.M26.GLLG CLB.M32.GLLG a maxi number of contacts 16 19 26 32 Solder N a 23.8 23.8 23.8 23.8 3.4 4.9 4.7 4.7 Contact Crimp N a c 25.1 25.1 25.1 25.1 0 0 0 0 5.7 5.7 3.0 3.0 Print od e 0.7 0.7 0.5 0.5 6.0 6.0 3.0 3.0 Note: for PCB drilling pattern see page 46. Panel hole see page 46. N od 20.2 M17x1 4 c S15.5 7 maxi e 23.8 Solder + Crimp Print 35 C CRB . . . Free socket with cable collet Part Number CRB.M**.GLL.C52G CRB.M**.GLL.C72G CRB.M**.GLL.C92G Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 o 18 ~52 CRB Free socket with cable collet and nut for fitting a bend relief Part Number CRB.M**.GLL.C52GZ CRB.M**.GLL.C72GZ CRB.M**.GLL.C92GZ Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 Note: the bend relief must be ordered separately (see page 44). ~56 o 18 ~50.7 S 13 36 Watertight models (IP66) 3 2 C 4 1 5 1 2 7 8 3 4 8 .M 1 2 3 4 5 6 7 8 Outershell Insulator Female crimp contact Hexagonal nut O-ring Characteristics Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg CFB Value Standards 90 N IEC 60512-8 test 15f 50 - 150 N IEC 60512-9 test 17c . Straight plug 6 5 Fixed socket 1 2 3 4 5 . Characteristics Outershell Latch sleeve Insulator Male crimp contact Collet + mid piece Collet nut Front seal Gasket Value Standards > 1000 cycles IEC 60512-5 test 9a Working temperature range (PSU) -50/+150C - Working temperature range (PEI) -50/+170C - IP66 IEC-60529 Endurance (latching) Index protection Straight plug with cable collet and nut for fitting a bend relief Part Number CFB.M**.GLA.C52GZ CFB.M**.GLA.C72GZ CFB.M**.GLA.C92GZ Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 Note: the bend relief must be ordered separately (see page 44). ~57 ~51.7 o 18 ~36.7 S 13 CNB Fixed socket, nut fixing Part Number CNB.M16.GLLG CNB.M19.GLLG CNB.M26.GLLG CNB.M32.GLLG a maxi number of contacts 16 19 26 32 Solder N a 23.8 23.8 23.8 23.8 3.4 4.9 4.7 4.7 Contact Crimp N a c 25.1 25.1 25.1 25.1 0 0 0 0 5.7 5.7 3.0 3.0 Print od e 0.7 0.7 0.5 0.5 6.0 6.0 3.0 3.0 Note: for PCB drilling pattern see page 46. Panel hole see page 46. N od 20.2 M17x1 4 c S15.5 7 maxi e 23.8 Solder + Crimp Print 37 C CSB .M . . Free socket with cable collet and nut for fitting a bend relief Cable o Part Number CSB.M**.GLL.C52GZ CSB.M**.GLL.C72GZ CSB.M**.GLL.C92GZ min max 3.2 5.3 7.3 5.2 7.2 9.2 Note: the bend relief must be ordered separately (see page 44). ~56 o 18 ~50.7 S 13 Disposable socket (limited use) CU . . Value Standards 100 cycles min IEC 60512-5 test 9a Characteristics 1 . 2 Endurance for CUl (latching) Fixed socket 1) Working temperature range (PSU) -50/+150C - 5.5N IEC 60512-7 test 13a 1 Outershell Average latching force 2 Male contact Average unmating force 8.5N IEC 60512-7 test 13a Average retention force 150N IEC 60512-7 test 13a Note: 1) with machined contacts. The outershell and the insulator are moulded out of the same material (PSU). CUl Fixed disposable socket, snap on fixing C U J . M 2 6 . G G A Keying: H, J a Color: AA = blue BB = white GG = grey JJ = yellow NN = black RR = red VV = green Number of contacts: 26, 34 21.6 o 18 1.4 CUG Number of contacts a 26 34 5.5 7.0 Note: contacts are o 0.5 mm male with o 0.44 mm solder buckets. Protective backshell for CUl C U G . 0 2 5 . A G o 18 oC 52 o C (mm): 2.5 mm = 025 3.2 mm = 032 5.2 mm = 052 Material: A = ABS CUG.0 38 CU Note: ABS working temperature: -30C +90C. All dimensions are in millimeters. Color: B = white G = grey Fluidic models C 3 2 1 4 1 2 3 4 5 .G . . Straight plug 6 Fixed socket 1 Outershell 1 Outershell 2 Latch sleeve 2 Insulator 3 Insulator 3 Female crimp contact 4 Male crimp contact 4 Hexagonal nut 5 Collet + mid piece 6 Collet nut Characteristics Value Standards 90 N IEC 60512-8 test 15f Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg CAB 50 - 150 N IEC 60512-9 test 17c Characteristics Value Standards > 1000 cycles IEC 60512-5 test 9a Working temperature range (PSU) -50/+150C - Working temperature range (PEI) -50/+170C - Endurance (latching) Straight plug with cable collet Part Number CAB.012.GLA.C52G CAB.012.GLA.C72G CAB.012.GLA.C92G Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 ~53 o 18 ~38 Fixed socket nut fixing Part Number Number of low voltage contacts Fluidic contact Maximum working pressure (bars) 4 10 4 10 without valve without valve with valve with valve 6 6 6 6 CLB.012.GLLG CLB.015.GLLG CLB.P12.GLLG CLB.P15.GLLG Note: panel hole see page 46. 10.2 23.8 4 20.2 M17x1 CLB S15.5 7 maxi 39 Insert configuration Male solder contacts C Reference Number of contacts Contact o (mm) Solder bucket o (mm)4) Crimp bucket o (mm)4) Solder Crimp Print (straight) Print (elbow) Test voltage (kV rms)1) Contact-contact Air clearance min 2) (mm) Creepage distance min 3) (mm) Rated current (A) 3 Multipole Male crimp contacts Note: 1) depending 2) 3) 4) 40 4 1 3 2 Female crimp contacts . M02 2 2.0 1.8 2.4 * * * * 2.10 1.60 30.00 M03 3 1.6 1.4 1.9 * * * * 2.40 1.50 17.00 M04 4 1.3 1.0 1.4 * * * * 1.85 1.80 15.00 M05 5 1.3 1.0 1.4 * * * * 1.75 1.10 14.00 M06 6 1.3 1.0 1.4 * * * * 1.35 0.85 12.00 M07 7 1.3 1.0 1.4 * * * * 1.75 0.95 11.00 M08 8 0.9 0.8 1.1 * * * * 1.50 1.00 10.00 M10 10 0.9 0.8 1.1 * * * * 1.45 0.75 8.00 M12 12 0.7 0.8 0.8 * * * * 1.25 0.85 7.00 M16 16 0.7 0.8 0.8 * * * * 1.50 0.65 6.00 M19 19 0.7 0.8 0.8 * * * * 1.40 0.60 5.00 M26 26 0.5 0.4 - * - * * 1.00 0.55 2.00 M32 32 0.5 0.4 - * - * - 0.70 0.35 1.50 M34 34 0.5 0.4 - * - - - 0.70 0.30 1.50 oA 2 oA 4 . . Contact type Female solder contacts 1 . on specific application and related standard, morerestrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. shortest distance in air between two conductive parts. shortest distance along the surface of the insulating material between two conductive parts. for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). . Male solder contacts Contact type Crimp bucket o (mm)5) Solder Crimp Print (straight) Print (elbow) Test voltage (kV rms)1) Contact-contact Air clearance min2) (mm) Creepage distance min3) (mm) Rated current (A) 012 4 0.7 0.8 0.8 * * - - 0.85 0.60 5.0 015 10 0.7 0.8 0.8 * * - - 1.15 0.90 5.0 P126) 4 0.7 0.8 0.8 * * - - 0.85 0.60 9.0 P156) 10 0.7 0.8 0.8 * * - - 1.15 0.90 6.0 8044) 4 0.7 0.8 0.8 * * - - 0.85 0.60 5.0 810 4) 10 0.7 0.8 0.8 * * - - 1.25 0.90 5.0 8144) 14 0.5 0.4 - * - - - 0.70 0.30 1.5 oA Solder bucket o (mm)5) Female solder contacts Contact o (mm) . . Number of contacts . Reference C 4 2 3 oA 1 1 3 2 Female crimp contacts Coaxial Fluidic Male crimp contacts 4 Note: 1) depending 2) 3) 4) 5) 6) on specific application and related standard, morerestrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. shortest distance in air between two conductive parts. shortest distance along the surface of the insulating material between two conductive parts. configuration 804 and 810 use C type coaxial contact. Configuration 814 uses "0R" coaxial contact, see R series catalogue page 17 for details and stripping length. for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). configuration P12 and P15 use fluidic contact with valve (FGG.P1.150.ACV and EGG.P1.150.ACV). Contacts must be ordered separately. 41 Alignment key C . . . . C . . . . C . . . . Verify the third digit of the part number in order to select the right keying. The standard keying is B coded. 0 0 0 0 0 Keying (plug front view) Reference Contact type for plug Contact type for socket B C D H J male female male female male female female male female male Material PEI PSU PSU Ref. Outer shell material Colour Temperature S G N Grey Grey Black -50 / +170C -50 / +150C Note: for extensive sterilization use PEI Contact type Select the type of contact: solder or crimp? Plug Socket When should I use crimp rather than solder contacts ? Type solder crimp Male A C Female L - Soldering * recommended for small volumes * requires little amount of tooling (soldering iron) * requires more time Type Male A V Female L M N V Crimping * recommended for large volumes * no heat is required to make the connection * for contacts with high density * for use in high temperature environment * requires extra tooling (crimping tools) solder crimp print print 90 Colour coding Reference RAL code grey G 7001 blue A 5002 C Colours yellow black J N 1016 9005 red R 3020 green V 6024 Easy identification with the assistance of colour coding. Outershell is only available in grey or black. 42 . . . . Note: the RAL colours are indicative and depend on raw material and production process. Colour may differ. Accessories CAG-CLG male / white marking Contact configuration M02 M03 M04 M05 M06 M07 M08 M10 M12 M16 M19 CAB CAG-CLG Insulator for crimp contacts Crimp contacts, kit with the number of contacts in a tube female / red marking Insulator part number For male contact For female contact CAG.302.YL CAG.303.YL CAG.304.YL CAG.305.YL CAG.306.YL CAG.307.YL CAG.308.YL CAG.310.YL CAG.312.YL CAG.316.YL CAG.319.YL Contact nb. of configuration contacts M02 M03 M04 M05 M06 M07 M08 M10 M12 M16 M19 CLG.402.YL CLG.403.YL CLG.404.YL CLG.405.YL CLG.406.YL CLG.407.YL CLG.408.YL CLG.410.YL CLG.412.YL CLG.416.YL CLG.419.YL Kit contact part number o contact (mm) 2 3 4 5 6 7 8 10 12 16 19 2.0 1.6 1.3 1.3 1.3 1.3 0.9 0.9 0.7 0.7 0.7 Male CAG.575.02C CAG.570.03C CAG.565.04C CAG.565.05C CAG.565.06C CAG.565.07C CAG.560.08C CAG.560.10C CAG.555.12C CAG.555.16C CAG.555.19C Female CLG.675.02M CLG.670.03M CLG.665.04M CLG.665.05M CLG.665.06M CLG.665.07M CLG.660.08M CLG.660.10M CLG.655.12M CLG.655.16M CLG.655.19M Collet Part Number CAB.752.** CAB.772.** CAB.792.** Cable o (mm) min. max. 3.2 5.3 7.3 5.2 7.2 9.2 Note: ** = UG (grey PSU), UN (black PSU), TG (grey PEI), TN (black PEI). CKG Plastic front nut for CKB models Part Number CKG.240.UA CKG.240.UG CKG.240.UJ CKG.240.UN CKG.240.UR CKG.240.UV o 20.2 M17 x 1 CAM 4 Mat. Colours PSU PSU PSU PSU PSU PSU blue grey yellow black red green Mat. Colours PSU PSU PEI grey black grey Nut for fitting a GMA.2B bend relief Part Number 23.8 CAM.130.UG CAM.130.UN CAM.130.TG o 9.2 o14.9 18.5 S 13 Note: all dimensions are in millimeters 43 FGG.P1 Male fluidic contact with valve Part Number FGG.P1.150.ACV o 2.5 o 4.4 27.3 6 Note: Connectors are delivered without the P1 contacts. EGG.P1 Female fluidic contact with valve Part Number EGG.P1.150.ACV o 4.4 o 2.5 28 6 Note: Connectors are delivered without the P1 contacts. GMA Bend relief A bend relief absorbs the force that may be exerted on cables. These are designed for plugs and free sockets with cable collet and nut. oA L Part Number Dimensions (mm) Bend relief Cable o A L max. min. Temperature range Material in dry atmosphere in water steam GMA.2B.040.DG GMA.2B.045.DG GMA.2B.050.DG GMA.2B.060.DG GMA.2B.070.DG GMA.2B.080.DG 4.0 4.5 5.0 6.0 7.0. 7.8 36 36 36 36 36 36 4.5 5.0 5.5 6.5 7.7 8.8 4.0 4.5 5.0 6.0 7.0 7.8 TPU (Thermoplastic Polyurethane) -40C, +80C - GMA.2B.040.RG GMA.2B.045.RG GMA.2B.051.RG GMA.2B.057.RG GMA.2B.063.RG GMA.2B.071.RG GMA.2B.080.RG 4.0 4.5 5.1 5.7 6.3 7.1 8.0 41 41 41 41 41 41 41 4.4 5.0 5.6 6.2 7.0 7.9 9.0 4.0 4.5 5.1 5.7 6.3 7.1 8.0 Silicone elastomer VMQ -60C, +200C +140C Note: the last letter G of the part number indicates a grey colour, see the adjacent table and replace letter G by the letter of the colour required. 44 Reference Colours A B G J M N R S V blue white grey yellow brown black red orange green Note: the selection of pigments, which should remain stable at high temperature, is limited by the new regulations. For this reason, some colours will be a shade different from those used for TPU bend reliefs. The selected solutions represent the best possible compromise. Tooling COB.202.GN Spanner for rear nut Spanner for front nut o 22.6 32 26.5 27 15.5 REDEL COP.155.GN 21.5 3 5 COP.155.GN 90 Material: PA 6.6 DPC.91.701.V Material: PA 6.6 DCE Crimping tool Positioners for crimp contacts male DCF female Automatic extraction tools for crimp contacts Conductor Contact o Type (mm) AWG M02 M03 M04/M05/M06/M07 M08/M10 M12/M16/M19 M26/M32 2.0 1.6 1.3 0.9 0.7 0.5 12-14-16 14-16-18 18-20 20-22-24 22-24-26 28-30-32 Positioner part number Male DCE.91.202.BVCM DCE.91.162.BVCM DCE.91.132.BVC DCE.91.092.BVC DCE.91.072.BVC DCE.91.052.BVC Female DCE.91.202.BVCM DCE.91.162.BVCM DCE.91.132.BVM DCE.91.092.BVM DCE.91.072.BVM DCE.91.052.BVM Selector No Setting 8-7 6-5-5 6-5-5 4-3-3 Part number extractor For male contact and female contact DCC.91.202.5LA1) DCF.91.162.2LT DCF.91.131.2LT DCF.91.090.2LT DCF.91.070.2LT DCF.91.050.2LT Note: 1) this model is thumb-operated. This model is used for male and female contacts. The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to guarantee crimping as per IEC 60352-2 standard. 45 Panel hole For CKl, CLl, and CNl o 17.1 + 0.1 0 15.6 0.05 26 min. Note: socket mounting nut torque = 0.8 Nm. PCB drilling pattern For straight contacts 72 6 x o 0.8 + 0.1 0 5 x o 0.8 + 0.1 0 o 5.0 M04 M05 2230' 45 o 6.2 45 o 6.4 o 5.8 o 5.6 7 x o 0.8 + 0.1 0 10 x o 0.8 + 0.1 0 8 x o 0.8 + 0.1 0 M06 M07 M08 o 7.3 34 x o 0.6 + 0.1 0 1' 211 M32 46 72 ' 32 4 3' o 4.9 o 2.5 o7 o 2.2 o 4.6 1621' M34 o7 o 4.2 0 1251' 40 26 x o 0.6 + 0.1 0 M19 2110 18 3' 4 25 o 6.7 o 6.6 o 6.5 M16 36 32 x o 0.6 + 0.1 0 19 x o 0.8 + 0.1 0 16 x o 0.8 + 0.1 0 M12 15 15 12 x o 0.8 + 0.1 0 72 12 o 2.8 2230' 30 o 3.1 4 32 1622' 4' o 3.5 60 72 45 M10 o 1.6 72 o 5.2 M03 60 M02 4 x o 0.8 + 0.1 0 o 4.6 2.15 3 x o 0.8 + 0.1 0 2 x o 0.8 + 0.1 0 o 4.4 12 0 45 M26 + 0.1 0 4 3 1 2 3.50 2 x o 0.9 2.54 For 90 elbow contacts (A-A view) 3 4 x o 0.9 + 0.1 0 1 A 2.54 M02 2.54 2.54 M03 4 4 5 x o 0.9 1 1 7 1 1 6 x o 0.9 2 3 5 3 + 0.1 0 2 2 7 x o 0.9 1.27 1.27 2.54 2.54 6 4 3 6 7 8 6 + 0.1 0 M04 5 5 2 + 0.1 0 2.54 2.54 5 3 x o 0.9 + 0.1 0 4 3 2.54 2.54 2.54 2.54 2.54 2.54 M06 M07 M08 M05 8 x o 0.9 + 0.1 0 2.54 A 2 2 2.54 1 8 5 9 10 2 3 1 1.27 4 10 x o 0.7 + 0.1 0 10 8 12 11 1 9 10 16 12 15 1 4 2 3 M12 12 x o 0.7 + 0.1 0 13 14 3 4 1 2.54 2.54 2.54 2.54 M16 18 17 8 + 0.1 0 19 x o 0.7 7 16 19 14 15 3 4 2 5 16 x o 0.7 9 13 6 2 2.54 2.54 2.54 26 x o 0.6 11 5 10 11 7 12 2.54 2.54 2.54 M10 8 6 5 + 0.1 0 (6x) 1.27 6 9 6 1.27 7 2.54 2.54 2.54 (6x) 1.27 7 M19 + 0.1 0 11 10 12 13 22 14 23 1 15 20 26 24 8 19 7 25 16 2 (10x) 1.27 9 21 18 6 17 5 3 4 (5x) 2.54 M26 47 Assembly instructions Solder contacts 2 1 5 6 7 5 6 7 3 1. Strip the cable according to the lengths given in the table. Tin the conductors. L T Dimensions (mm) Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12, M16, M19 M26, M32 L T 19.0 19.0 4.0 3.5 18.0 17.0 17.0 3.5 3.0 2.5 2. Slide the collet nut and then the collet onto the cable. Solder 3. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. Solder 4. Slide the collet forward and locate slot in the key of the insulator . Slide collet nut over collet and then push the whole assembly into the shell whilst positioning it to ensure that the slot of insulator locates in the inside key of the shell. Tighten the collet nut to the maximum torque of 0.5 Nm. For PSU only: We recommend ONLY the use of VTVC-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 48 Crimp contacts 5 6 7 4 5 6 7 3 2 1 4 L T 1. Strip the cable according to the lengths given in the table. Dimensions (mm) Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12 M16, M19 L T 17.0 17.0 15.0 15.0 15.0 5.5 5.5 4.0 4.0 4.0 2. Slide the collet nut and then the collet onto the cable. Crimp Crimp 3. Fix the appropriate positioner (table page 45) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact and make sure it is visible through the inspection hole in the crimp barrel. Slide conductorcontact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole. 4. Now arrange contact-conductor combinations according to the insert marking and locate them into the insert . Check that all contacts are correctly located and remain in position when given a gentle pull. 5. Slide the collet forward and locate slot in the key of the insulator . Slide collet nut over collet and then push the whole assembly into the shell whilst positioning it to ensure that the slot of insulator locates in the inside key of the shell. Tighten the collet nut to the maximum torque of 0.5 Nm. For PSU only: We recommend ONLY the use of VTVC-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 49 Assembly instructions for watertight models Solder contacts 0 2 1 5 6 7 5 6 7 3 1. Strip the cable according to the lengths given in the table. Tin the conductors. Dimensions (mm) L T Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12, M16, M19 M26, M32 L T 19.0 19.0 18.0 17.0 17.0 4.0 3.5 3.5 3.0 2.5 2. Slide the bend relief 0 , the collet nut and then the collet onto the cable. Solder 3. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. Fill up completely the inside of the collet and the gap between conductors with the adhesive/sealant DOW CORNING type 3145RTV. Solder 4. Slide the collet forward and locate slot in the key of the insu-lator . Slide collet nut over collet and then push the whole assembly into the shell whilst positioning it to ensure that the slot of insulator locates in the inside key of the shell. Tighten the collet nut to the maximum torque of 0.5 Nm. Push the bend relief 0 onto the collet nut . For PSU only: We recommend ONLY the use of VTVC-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 50 Crimp contacts 4 0 2 1 T 7 5 6 7 3 4 L 5 6 1. Strip the cable according to the lengths given in the table. Dimensions (mm) Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12 M16, M19 L T 17.0 17.0 15.0 15.0 15.0 5.5 5.5 4.0 4.0 4.0 2. Slide the bend relief 0 , the collet nut and then the collet onto the cable. Crimp Crimp 3. Fix the appropriate positioner (table page 45) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact and make sure it is visible through the inspection hole in the crimp barrel. Slide conductorcontact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole. 4. Now arrange contact-conductor combinations according to the insert marking and locate them into the insert . Check that all contacts are correctly located and remain in position when given a gentle pull. 5. Slide the collet forward and locate slot in the key of the insulator . Slide collet nut over collet and then push the whole assembly into the shell whilst positioning it to ensure that the slot of insulator locates in the inside slot of the shell. Tighten the collet nut to the maximum torque of 0.5 Nm. Push the bend relief 0 onto the collet nut . For PSU only: We recommend ONLY the use of VTVC-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 51 Exploded view of the REDEL 3P Straight plug seal backnut earthing contact insulator contacts + shell Fixed socket bend relief backnut for a bend relief cable collet insert nut nut insert + contacts insulator + contacts earthing contact shell shell Note: the bend relief must be ordered separately. Fixed socket with square flange hexagonal nut insert nut 52 earthing contact shell insulator + contacts front nut shell finishing cover 3P SERIES 3P Series Historically the 3P is LEMO's first series of completely plastic connectors. It is designed to accommodate cable diameters up to 9.5 mm. Available in 11 different contact configurations including multicontact, and hybrid HV/electrical; coax/electrical; fibre optic/electrical, fluidic, the 3P series has been specifically designed for all applications requiring minimum weight, maximum electrical insulation values, and high thermal and mechanical properties, as well as suitability for either vapour or gas sterilization and for cold sterilization with a chemical product.These connectors provide remarkable safety by using nonconductive materials and four different systems to prevent accidental cross-mating, i. e. colour coding, housing keying, insert keying and insert polarization. Standard models Straight plug FGG Fixed sockets Free socket EGG EBG PHG Alignment keys and insert polarization The 3P series makes it possible for the user to configure his own keying system. The insert can be located into 11 different angular positions relative to the external alignment key. Rear view of a socket L K A J B H C G F Note: the reference letter: - on the plug insert, is placed to the left of the alignment key. - on the socket insert, is placed to the right of the alignment key. 54 Insert code E D Angle Plug Socket A 180 180 B 147 16' 212 44' C 114 33' 245 27' D 81 49' 278 11' E 49 05' 310 55' F 16 22' 343 38' G 343 38' 16 22' H 310 55' 49 05' J 278 11' 81 49' K 245 27' 114 33' L 212 44' 147 16' Part numbering system Plug F G G . 3 P . 3 0 6 . P L W D 7 5 G Front ring colour table1): (page 59) G A B R Model: (page 56-57) = = = = grey blue white red J = M= N = V = yellow brown black green Series: 3P Collet: 75 = (cable o 6.7 mm - 7.5 mm) 85 = (cable o 7.6 mm - 8.5 mm) 95 = (cable o 8.6 mm - 9.5 mm) Contact configuration (page 58) Outershell: P = grey PSU N = black PSU X = white PSU Cable fixing type: Low voltage contact type3): (page 59) Insulator: L = PEEK 2) W = male to solder Free socket D = cable seal P H G . 3 P . 3 0 6 . Y = male to crimp N L W D 7 5 G Front ring colour table1): (page 59) G A B R Model: (page 56-57) = = = = grey blue white red J = M= N = V = yellow brown black green Series: 3P Collet: 75 = (cable o 6.7 mm - 7.5 mm) 85 = (cable o 7.6 mm - 8.5 mm) 95 = (cable o 8.6 mm - 9.5 mm) Contact configuration (page 58) Outershell: P = grey PSU N = black PSU X = white PSU Cable fixing type: D = cable seal Low voltage contact type3): (page 59) Insulator: L = PEEK 2) W = female to solder Fixed socket E G G . 3 P . 3 0 6 . P L W G Front ring colour table1): (page 59) G A B R Model: (page 56-57) = = = = grey blue white red J = M= N = V = yellow brown black green Series: 3P Low voltage contact type3): (page 59) Y = female to crimp W = female to solder N = female for print only for type 306, 310 and 314 Contact configuration (page 58) Outershell: P = grey PSU N = black PSU X = white PSU Insulator: L = PEEK 2) FGG.3P.306.PLWD75G Straight plug with key and cable seal, 3P series, multipole type with 6 contacts, outer shell in grey PSU, PEEK insulator, male solder contact, D type collet for 6.7 mmm to 7.5 mm diameter cable and grey coloured ring. PHG.3P.310.NLWD75G Free socket with key and cable seal, 3P series, multipole with 6 contacts, outer shell in black PSU, PEEK insulator, female solder contact, D type collet for 6.7 mm to 7.5 mm diameter cable and grey coloured ring. EGG.3P.306.PLWG Fixed socket with key, 3P series, multipole type with 6 contacts, outer shell in grey PSU, PEEK insulator, female solder contact and grey coloured ring. Note: 1) 2) 3) the variant position of the part number is used to specify the colour of the coloured ring. For grey PSU (material Code P). for the high voltage type 709 use J enhanced PEEK material code. The standard colour is grey and nothing is mentionned in the variant position. the letters W or Y are also used for special arrangements. 55 Standard models (IP61) . 3 P. . Straight plug Fixed socket 2 7 1 3 6 5 4 1 2 5 12 4 6 7 8 12 3 10 9 12 11 1 Outershell 2 Retaining nut 3 Round nut 4 Coloured ring 5 Insulator 6 Female contact 7 Male contact (earthing) 1 Outershell 2 Latch sleeve 3 Retaining nut 4 Coloured ring 5 Insulator 6 Male contact 7 Female contact (earthing) 8 Clamping sleeve 9 Clamp 10 Screw 11 Washer 12 Seal Characteristics Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg FGG Value Standards 120 N IEC 60512-8 test 15f 100 - 200 N IEC 60512-9 test 17c Characteristics Endurance (latching) Working temperature range1) (PSU) Watertightness (mated) Note: 1) Part Number FGG.3P.***.PLWD75G FGG.3P.***.PLWD85G FGG.3P.***.PLWD95G 56 o 21.2 o 18.8 ~47 Standards > 1000 cycles IEC 60512-5 test 9a -50/+150C - IP61 IEC 60529 for the type hybrid LV + fibre optic, the temperature is: -40/+80C Straight plug with key and cable seal ~63 Value Cable o min max 6.7 7.6 8.6 7.5 8.5 9.5 . 3 P. EGG . Fixed socket with key, nut fixing Part Number EGG.3P.306.PLWG EGG.3P.310.PLWG EGG.3P.314.PLWG EGG.3P.318.PLWG number of contacts 6+1LV 10+1LV 14+1LV 18+1LV Solder N a max Contact Crimp N a 27 27 27 27 27 27 27 27 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 c Print od 5.5 5.5 5.5 - 0.7 0.7 0.7 - Note: for PCB drilling pattern see page 65. Panel hole see page 65. a 27 8 27 7.5 od o 22 o 26.7 o 18.8 o 26 M20 x 1 c 5 maxi Solder + Crimp EBG Print Fixed socket with key, square flange and screw fixing Part Number EBG.3P.306.PLWG EBG.3P.310.PLWG EBG.3P.314.PLWG Note: for PCB drilling pattern see page 65. Panel hole see page 65. 31.7 28 o 22 Free socket with key and cable seal Part Number PHG.3P.***.NLWD75N PHG.3P.***.NLWD85N PHG.3P.***.NLWD95N Cable o min max 6.7 7.6 8.6 7.5 8.5 9.5 Note: the picture shows outershell in black PSU. o 27 ~55 o 18.8 PHG o 18.8 M20 x 1 8 57 Insert configuration Male solder contacts . 3 P. Female solder contacts Solder bucket o (mm) 5) Solder Crimp Print (straight) Test voltage (kV rms)1) Contact-contact Air clearance min 2) (mm) Creepage distance min3) (mm) Rated current (A) Contact type 306 6+1LV 0.9 0.8 * * * 3.9 1.95 1.95 6.0 310 10+1LV 0.9 0.8 * * * 3.3 1.25 1.25 5.0 314 14+1LV 0.9 0.8 * * * 1.7 0.90 0.90 4.0 318 18+1LV 0.7 0.6 * - - 2.7 0.70 0.70 3.0 9+1LV 709 1HV 0.9 0.8 * * - 1.7 0.90 0.90 4.0 9+1LV 809 6) 1Coax 0.9 0.8 * * - 1.7 0.90 0.90 4.0 9+1LV 92H 1FO 4) 0.9 0.8 * * - 1.7 0.90 0.90 4.0 11+1LV 92K 1FO 4) 0.7 0.6 * - - 2.7 0.75 0.75 3.0 9+1LV 96H 1FO4) 0.9 0.8 * * - 1.7 0.90 0.90 4.0 11+1LV 96K 1FO4) 0.7 0.6 * - - 2.7 0.75 0.75 3.0 3 Fluid. 4 + 3LV 0.9 - - * - 3.0 1.45 1.45 9.0 3 Fluidic Hybrid +LV Fibre optic Hybrid +LV Coaxial H.V. Hybrid +LV Hybrid +LV Multipole Male crimp contacts 4 1 3 2 Female crimp contacts 033 Number of contacts 2 Reference oA 4 oA 1 Note: 1) depending on specific application and related standard, more restrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. 2) shortest distance in air between two conductive parts. 3) shortest distance along the surface of the insulating material between two conductive parts. 4) fibre optic contact must be ordered seperately (see page 61). F2 contact for 92H/92K and F1 contact for 96H/96K. 5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). 6) configuration 809 use C type coaxial contact. 58 . o A (mm) Contact type . 3 P. Select the type of contact: solder or crimp? Plug Socket Type solder crimp Male W Y Type Female W Y N solder crimp print When should I use crimp rather than solder contacts ? Soldering * recommended for small volumes * requires little amount of tooling (soldering iron) * requires more time Crimping * recommended for large volumes * no heat is required to make the connection * for contacts with high density * for use in high temperature environment * requires extra tooling (crimping tools) Colour coding Reference RAL code grey G 7001 blue A 5002 . 3 P. yellow J 1016 Colours black red N R 9005 3020 . green V 6024 brown M 8002 white B 9003 . Note: the RAL colours are indicative and depend on raw material and production process. Colour may differ. Easy identification with the assistance of colour coding. Outershell is only available in grey, black or white (see page 55). 59 Accessories FGG-EGG Insulator for crimp contacts male FGG-EGG female Insulator part number Contact configuration For plug FGG-EGG For socket FGG.3P.306.ML FGG.3P.310.ML FGG.3P.314.ML 306 310 314 EGG.3P.406.ML EGG.3P.410.ML EGG.3P.414.ML Contact configuration oA (mm) oC (mm) 306 310 314 0.9 0.9 0.9 1.1 1.1 1.1 Type oA (mm) oC (mm) 0.9 0.9 0.9 0.9 0.9 2.0 2.0 2.0 2.0 2.0 Contact part number Male FGG.3P.306.ZZYT FGG.3P.310.ZZYT FGG.3P.314.ZZYT Female EGG.3P.306.ZZYT EGG.3P.310.ZZYT EGG.3P.314.ZZYT Earthing contacts oC oA oC oA GEB Crimp contacts, kit with the number of contacts in a tube 306 314 709 96H 96K - 310 318 809 92H 92K Contact part number Male FGG.3P.561.ZZY FGG.3P.561.ZZY FGG.3P.561.ZZY FGG.3P.561.ZZY FGG.3P.561.ZZY Female EGG.3P.661.ZZY EGG.3P.661.ZZY EGG.3P.661.ZZY EGG.3P.661.ZZY EGG.3P.661.ZZY Plastic nut Part Number 6 GEB.3P.240.UB GEB.3P.240.UG GEB.3P.240.UN Colours PSU PSU PSU white grey black Mat. Colours PSU PSU PSU white grey black o 26 M20 x 1 Mat. EBG Finishing cover 28 4.5 Part Number EBG.3P.260.UB EBG.3P.260.UG EBG.3P.260.UN Note: a finishing cover is supplied with all EBG fixed sockets with a square flange. Models EBG sockets, with a square flange, can also be mounted without using the fixing screws. Note: all dimensions are in millimeters 60 GMA Bend relief Part Number 42 10.5 6.5 GMA.3P.050.SN C B A o3 2.5 Cut Cable o (mm) min. max. - A B C 3.0 4.0 5.0 6.0 3.9 4.9 5.9 7.0 Material: Black thermoplastic rubber Note: the cable entry of the FGG plugs can be fitted with a flexible bend relief which can accommodate cables of 3 to 7 mm in diameter. The adjustment to the diameter is done by cutting the conical end. The bend relief is mounted inside the nut. The cable must have a sheath with a large enough diameter in order to be held by the clamping system. Fibre optic contact For the hybrid type LV + fibre optic, fibre optic contacts must be ordered separately. FFS.F1 Male F1 Fibre Optic Contact for plug Reference o 2.4 Fibre type 235 335 435 640 1100 HCS HCS HCS HCS Polymer Note: other ferrule inside diameter, consult us. o 4.4 ~ 25.5 FFS.F1.GB1.ACE30 FFS.F1.HB1.AAE30 FFS.F1.JB1.AAE30 FFS.F1.KB1.AAE30 FFS.F1.RB1.AAE30 Ferrule inside o (m) PSS.F1 Female F1 Fibre Optic Contact for socket Reference PSS.F1.GB1.ACE30 PSS.F1.HB1.AAE30 PSS.F1.JB1.AAE30 PSS.F1.KB1.AAE30 PSS.F1.RB1.AAE30 26.2 Ferrule inside o (m) Fibre type 235 335 435 640 1100 HCS HCS HCS HCS Polymer o 4.4 Note: other ferrule inside diameter, consult us. S4 FFS.F2 S 3.5 Male F2 Fibre Optic Contact for plug Reference FFS.F2.BA2.LCE30 FFS.F2.BB2.LCE30 FFS.F2.BD2.LCE30 FFS.F2.BD2.LCE30 FFS.F2.FB2.LCE30 Fibre type 125 126 128 128 144 9/125 9/125 50/125 62.5/125 100/40 o 4.4 o2 ~ 31.2 Ferrule inside o (m) Note: all dimensions are in millimeters. 61 PSS.F2 Female F2 Fibre Optic Contact for socket Reference ~ 31.2 PSS.F2.BA2.LCE30 PSS.F2.BB2.LCE30 PSS.F2.BD2.LCE30 PSS.F2.BD2.LCE30 PSS.F2.FB2.LCE30 11.9 Ferrule inside o (m) Fibre type 125 126 128 128 144 9/125 9/125 50/125 62.5/125 100/40 o 4.4 o2 Note: all dimensions are in millimeters. Recommended coaxial cables Group1) 2 1 Type 3 * * * * * * * RG.174A/U RG.178B/U RG.179B/U RG.187A/U RG.188A/U RG.196A/U RG.316/U Note: 1) the cable group number corresponding to the cable must be written in the variant position of the part number (see page 55). Tooling DPC.91.701.V Crimping tool DCE Positioners for crimp contacts male DCF female Automatic extraction tools for crimp contacts Contact type Conductor (mm) Contact o AWG 306 310 314 0.9 0.9 0.9 20-22-24 20-22-24 20-22-24 Positioner part number Male DCE.91.093.PVC DCE.91.093.PVC DCE.91.093.PVC Female DCE.91.093.PVM DCE.91.093.PVM DCE.91.093.PVM Selector No Setting 6-5-5 6-5-5 6-5-5 Part number extractor For male contact and female contact DCF.91.093.5LT DCF.91.093.5LT DCF.91.093.5LT Note: this model is used for male and female contacts. The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters. 62 DCC Extraction tool for coax contact type C Part Number DCC.91.384.5LA DPE Contact type 809 Crimping tool for coax contact type C Part Number DPE.99.103.8K DPE.99.103.1K Spanners with notch for securing the collet nut DCP.91.026.HN 1-3 2 Spanners for securing the socket nut 80 60 DCP.91.019.HN Cable group 25 34 Material: Black polyamide Material: Black polyamide DCS DRV.91.CF2.PN Polishing tool for fibre optic contact Part Number DCS.91.F24.LC DCS.91.F13.LC F2 contact fibre optic work station Contact type F2 F1 Note: all dimensions are in millimeters. 63 DPE.99.524.337K DCS Microscope adaptor for fibre optic contact Part Number DCS.91.G90.6E200 DCS.91.G90.6E240 WST.FB.G00.301 DCS.F2.035.PN 64 Crimp tool for fibre optic contact F1 and F2 type Contact type F2 F1 Fibre inspection microscope F2 contact alignment device installation/extraction tool DCC.91.312.5LA WST Extraction/Installation tool for fibre optic contact F1 and F2 type Epoxy curing oven for fibre optic contact Part Number WST.FR.220.VA WST.FR.110.VA DCS.91.F23.LA Voltage 220 volts 110 volts Cleaning tool for F2 contact Panel hole For EBG o3 20 o 20.1 o 20.1 o3 o 3.1 For EGG 34 min. 31 min. PCB drilling pattern For straight contacts 25 30 o 0.8 70 50 45 4.1 35 45 50 306 o 0.8 2230' o 0.8 o 3.8 o 3.8 o 7.5 o 8.2 o 8.2 310 314 65 Assembly instructions Solder LV contacts 1 2 3 4 5 6 8 9 1.Strip the cable according to the lengths given in the table. Tin the conductors. In case of a screened cable separate the braid and twist it apart as shown. L Dimensions (mm) T Configuration 306 - 310 314 - 318 Solder Solder L T 13.0 13.0 3.0 3.0 2.Slide the retaining nut , the washer , the seal and the clamping sleeve . In case of a screened cable solder the braid into the earthing contact . 3.In case of a screened cable introduce the earthing contact into the insert . Check that contact is correctly located and remains in position when given a gentle pull. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. 4.Slide the clamping sleeve forward and locate tag into one of the insulator slot according to the selected polarization code. Make sure that same code is used for plug and socket. Tight the screw of the clamping sleeve to secure the cable. Slide washer and seal against clamping sleeve. 5.Push the whole assembly into the shell whilst turning it to insure that the tag is correctly located in the inside slot of the shell. Tighten the retaining nut to the maximum torque of 1.2 Nm. - Socket mounting nut or screws = 2.3 Nm. For PSU only: We recommend ONLY the use of VTVC-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 66 Crimp LV contacts 7 1 2 3 4 5 8 9 6 1.Strip the cable according to the lengths given in the table. Tin the conductors. In case of a screened cable separate the braid and twist it apart as shown. L T Dimensions (mm) Configuration 306, 310, 314 L T 19.0 5.4 Solder 2.Slide the retaining nut , the washer , the seal and the clamping sleeve . In case of a screened cable solder the braid into the earthing contact . Crimp 3.Fix the appropriate positioner (table page 51) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact and make sure it is visible through the inspection hole in the crimp barrel. Slide conductor-contact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole. 4.Now arrange contact-conductor combinations according to the insert marking and locate them into the insert . Check that all contacts are correctly located and remain in position when given a gentle pull. In case of a screened cable introduce the earthing contact into the insert . Check that contact is correctly located and remains in position when given a gentle pull. 5.Slide the clamping sleeve forward and locate tag into one of the insulator slot according to the selected polarization code. Make sure that same code is used for plug and socket. Tight the screw of the clamping sleeve to secure the cable. Slide washer and seal against clamping sleeve. 6.Push the whole assembly into the shell whilst turning it to insure that the tag is correctly located in the inside slot of the shell. Tighten the retaining nut to the maximum torque of 1.2 Nm. - Socket mounting nut or screws = 2.3 Nm. For PSU only: We recommend ONLY the use of VTVC-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 67 Mechanical latching characteristics PSU shell material Fv Series Force (N) 1P 2P 3P Fv 8.0 5.5 7.5 Fd 8.0 8.5 17.0 Fa 100 150 120 PEI shell material Fd Fa Series Force (N) 1P 2P Fv 6.5 6.0 Fd 6.5 9.0 Fa 120 100 Notes: 1N = 0.102 kg. Mechanical endurance: 1000 cycles. Fv: average latching force Fd: average unmating force with axial pull on the outer release sleeve Notes: The forces were measured on PSU outer shells not fitted with contacts. The mechanical endurance represents the number of cycles after which the latching system is still effective (1 cycle = 1 latching/unlatching - 300 cycles per hour). The values were measured according to the standard IEC 60512-7, test 13a. Fa: average retention force for straight pull on the collet nut Contact resistance with relation to the number of mating cyles (measured according to IEC 60512-2 test 2a) Insulation resistance between the contacts and contact/shell (measured according to IEC 60512-2 test 3a) Average values measured after the mating cycles and the salt spray test according to IEC 60512-6 test 11f. Ao (mm) Insulating material Contact resistance (m) 1000 cycles 0.5 < 8.5 0.7 < 6.5 0.9 < 4.5 1.3 < 2.8 1.6 < 2.9 2.0 < 2.6 Multipole PEEK new > 1012 after humidity test1) > 1010 Note: 1) 21 days at 95% RH according to IEC 60068-2-3. Test voltage Test voltage (Ue) : (measured according to the IEC 60512-2 test 4a standard) It corresponds to 75% of the mean breakdown voltage. Test voltage is applied at 500 V/s and the test duration is 1 minute. This test has been carried out with a mated plug and socket, with power supply only on the plug end. Operating voltage (Us) : Ue It is proposed according to the following ratio : Us = 3 Caution: For a number of applications, safety requirements for electrical appliances are more severe with regard to operating voltage. In such cases operating voltage is defined according to creepage distance and air clearance between live parts. Please consult us for the choice of a connector by indicating the safety standard to be met by the product. 68 Technical tables Table of American Wire Gauge Construction AWG 0 1 2 4 6 8 8 10 10 10 12 12 12 1) 12 14 14 14 1) 14 16 1) 16 16 16 1) 16 18 1) 18 1) 18 18 18 18 20 1) 20 20 20 20 22 22 22 24 1) 24 24 24 26 26 26 28 1) 28 28 30 30 32 32 34 36 38 40 Table of wire gauges according to IEC-60228 standard o wire max Wire section Strand nb AWG/ strand (mm) (in) (mm2) (sq in) 259 817 259 133 133 168 133 105 37 1 37 19 7 1 41 19 7 1 65 26 19 7 1 65 42 19 16 7 1 42 19 10 7 1 19 7 1 42 19 7 1 19 7 1 19 7 1 7 1 7 1 1 1 1 1 24 30 26 25 27 30 29 30 26 10 28 25 20 12 30 27 22 14 34 30 29 24 16 36 34 30 30 26 18 36 32 30 28 20 34 30 22 40 36 32 24 38 34 26 40 36 28 38 30 40 32 34 36 38 40 11.277 9.702 8.89 6.9596 5.5118 4.4450 4.3942 3.3020 2.9210 2.6162 2.3114 2.3622 2.5400 2.0828 2.0574 1.8542 2.0828 1.6510 1.5748 1.5748 1.4986 1.5494 1.3208 1.2700 1.2700 1.3208 1.2954 1.2700 1.0414 1.0160 1.0414 1.0160 0.9906 0.8382 0.8382 0.7874 0.6604 0.6604 0.6858 0.6350 0.5588 0.5588 0.5080 0.4318 0.4318 0.4064 0.3302 0.3302 0.2794 0.2794 0.2286 0.1693 0.127 0.1016 0.078 0.444 0.382 0.35 0.274 0.217 0.175 0.173 0.13 0.115 0.103 0.091 0.093 0.10 0.082 0.081 0.073 0.082 0.065 0.062 0.062 0.059 0.061 0.052 0.05 0.05 0.052 0.051 0.05 0.041 0.04 0.041 0.04 0.039 0.033 0.033 0.031 0.026 0.026 0.027 0.025 0.022 0.022 0.02 0.017 0.017 0.016 0.013 0.013 0.011 0.011 0.009 0.007 0.005 0.004 0.003 52.90 41.40 33.20 21.5925 13.5885 8.5127 8.6053 5.3204 4.7397 5.2614 2.9765 3.0847 3.6321 3.3081 2.0775 1.9413 2.2704 2.0820 1.3072 1.3174 1.2293 1.4330 1.3076 0.8234 0.8447 0.9627 0.8107 0.8967 0.8229 0.5320 0.6162 0.5067 0.5631 0.5189 0.3821 0.3547 0.3243 0.2045 0.2407 0.2270 0.2047 0.1540 0.1408 0.1281 0.0925 0.0887 0.0804 0.0568 0.0507 0.0341 0.0324 0.0201 0.0127 0.0081 0.0049 0.0820 0.0641 0.0514 0.0335 0.0211 0.0132 0.0133 0.0082 0.0073 0.0082 0.0046 0.0048 0.0056 0.0051 0.0032 0.0030 0.0035 0.0032 0.0020 0.0020 0.0019 0.0022 0.0020 0.0013 0.0013 0.0015 0.0013 0.0014 0.0013 8.2x10-4 0.0010 7.9x10-4 8.7x10-4 8.0x10-4 5.9x10-4 5.5x10-4 5.0x10-4 3.2x10-4 3.7x10-4 3.5x10-4 3.2x10-4 2.4x10-4 2.2x10-4 2.0x10-4 1.4x10-4 1.4x10-4 1.2x10-4 8.8x10-5 7.9x10-5 5.3x10-5 5.0x10-5 3.1x10-5 2.0x10-5 1.3x10-5 7.5x10-6 Conductor no x O (mm) 196x0.40 7x2.14 125x0.40 7x1.72 1x4.50 80x0.40 7x1.38 1x3.60 84x0.30 7x1.50 1x2.76 56x0.30 7x0.86 1x2.25 50x0.25 7x0.68 1x1.78 30x0.25 7x0.52 1x1.4 32x0.20 7x0.43 1x1.15 42x0.15 28x0.20 1x1.0 28x0.15 16x0.20 1x0.80 7x0.25 1x0.60 14x0.15 7x0.20 18x0.10 14x0.10 21x0.07 14x0.10 Max O (mm) Max O (in) Section (mm2) Section (sq in) 7.50 6.10 6.00 4.90 4.50 4.70 3.95 3.60 3.70 3.15 2.76 2.80 2.58 2.25 2.15 2.04 1.78 1.60 1.56 1.40 1.35 1.29 1.15 1.20 1.15 1.00 0.95 0.90 0.80 0.75 0.60 0.75 0.65 0.50 0.40 0.40 0.40 0.295 0.240 0.236 0.192 0.177 0.155 0.155 0.141 0.145 0.124 0.108 0.110 0.098 0.082 0.084 0.080 0.070 0.062 0.061 0.055 0.053 0.050 0.045 0.047 0.045 0.039 0.037 0.035 0.031 0.029 0.023 0.029 0.023 0.019 0.015 0.015 0.015 25.00 25.00 16.00 16.00 16.00 10.00 10.00 10.00 6.00 6.00 6.00 4.00 4.00 4.00 2.50 2.50 2.50 1.50 1.50 1.50 1.00 1.00 1.00 0.75 0.75 0.75 0.50 0.50 0.50 0.34 0.28 0.25 0.22 0.14 0.11 0.09 0.09 0.0387 0.0387 0.0248 0.0248 0.0248 0.0155 0.0155 0.0155 0.0093 0.0093 0.0093 0.0062 0.0062 0.0062 0.0038 0.0038 0.0038 0.0023 0.0023 0.0023 0.0015 0.0015 0.0015 0.0011 0.0011 0.0011 7.7x10-4 7.7x10-4 7.7x10-4 5.2x10-4 4.3x10-4 3.8x10-4 3.4x10-4 2.1x10-4 1.7x10-4 1.3x10-4 1.3x10-4 Note: 1) not included in the standard 69 Product safety notice PLEASE READ AND FOLLOW ALL INSTUCTIONS CAREFULLY AND CONSULT ALL RELEVENT NATIONAL AND INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION. IMPROPER HANDLING, CABLE ASSEMBLY, OR WRONG USE OF CONNECTORS CAN RESULT IN HAZARDOUS SITUATIONS. 1. SHOCK AND FIRE HAZARD Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue (such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock. Mated components should never be disconnected while live as this may result in an exposed electric arc and local overheating, resulting in possible damage to components. 2. HANDLING Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect components should be rejected or returned to the factory for verification. Connector assembly and installation should only be carried out by properly trained personnel. Proper tools must be used during installation and / or assembly in order to obtain safe and reliable performance. 3. USE Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general conditions voltages above 30 VAC and 42 VDC are considered hazardous and proper measures should be taken to eliminate all risk of transmission of such voltages to any exposed metal part of the connector. 4. TEST AND OPERATING VOLTAGES The maximum admissible operating voltage depends upon the national or international standards in force for the application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the catalog however these may be influenced by PC board design and / or wiring harnesses. The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 500 V/s and the test duration is 1 minute. 5. CE MARKING CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. 6. PRODUCT IMPROVEMENTS The LEMO Group reserves the right to modify and improve to our products or specifications without providing prior notification. 7. WARNING (Prop 65 State of California) This product may contain one or more substances or chemicals known to the state of California to cause cancer. Disclaimers LEMO works constantly to improve the quality of its products; the information and illustrations figuring in this document may therefore vary and are not binding. In any case, LEMO makes no specific warranty of merchantability, fitness for a particular purpose, third party components as such or included in assembly, non-infringement, title, accuracy, completeness, or security. The user is fully responsible for his products and applications using LEMO component. In no event shall LEMO, its affiliates, officers, agents or employees be liable for any incidental, indirect, special or consequential damages in connection with the products or services provided by LEMO, including (without limitation) loss of profits or revenues, interruption of business, loss of use of the products or any associated equipment, materials, components or products, damages to associated equipment or in combination with other components, materials. Reproduction of significant portions of LEMO information in LEMO data books or data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. LEMO is not responsible or liable for such altered documentation. Information of third parties may be subject to additional restrictions. 70 Notes: 71 Notes: 72 LEMO complete product range B S K E F 00 01 0A 3T 4A 4M 3K. 1D 93C Y 05 5G 2G 2C L H M R N 03 V W T7 P D K/S 01 DIN Unipole Multipole * Coaxial 50 Coaxial 75 Multi Coaxial Mixed Coax + LV * Triaxial 50 Triaxial 75 Mixed Triax + LV Quadrax High Voltage Multi High Voltage Mixed HV + LV * Fibre Optic Multi Fibre Optic Mixed FO + LV * Thermocouple Fluidic * Multi Fluidic Mixed Fluidic + LV * included in this catalogue Most frequently used in darker colour B Series Keyed S Series K Series Keyed E Series F Series Keyed 00 Series 01 Series 0A Series 3T Series 4A Series 4M Series Keyed 3K.93C Series Keyed 1D Series Y Series 05 Series 5G Series Keyed 2G Series Keyed 2C Series L Series Keyed H Series M Series Keyed R Series Keyed N Series Keyed 03 Series Keyed V Series W Series Keyed Cable assembly K/S Series Keyed REDEL T7 Series REDEL P Series Keyed REDEL D Series 01 Series Keyed VAA Series SAA Series TAA Series No reproduction or use without express permission of editorial or pictorial content, in any manner. LEMO SA reserves the right to modify and improve specifications, at all times, without any notification. LEMO HEADQUARTERS SWITZERLAND LEMO SA Chemin des Champs-Courbes 28 - P.O. Box 194 - CH-1024 Ecublens Tel. (+41 21) 695 16 00 - Fax (+41 21) 695 16 02 - e-mail: info@lemo.com LEMO SUBSIDIARIES AUSTRIA LEMO Elektronik GesmbH Lembockgasse 49/E6-3 1230 Wien Tel: (+43 1) 914 23 20 0 Fax:(+43 1) 914 23 20 11 sales@lemo.at JAPAN LEMO Japan Ltd 2-7-22, Mita, Minato-ku, Tokyo, 108-0073 Tel: (+81 3) 54 46 55 10 Fax: (+81 3) 54 46 55 11 lemoinfo@lemo.co.jp BRAZIL LEMO Latin America Ltda Av. Jose Rocha Bonfim, 214 Salas 224 / 225 Condominio Praca Capital Ed. Chicago Campinas / SP - Brasil 13080-650 Tel: +55 (11) 98689 4736 info-la@lemo.com MIDDLE EAST LEMO Middle East Gen. Trad. LLC Concorde Tower 6th Floor, Dubai Media City, P.O. Box 126732 Dubai, United Arab Emirates Tel: +971 55 222 36 77 info-me@lemo.com CHINA / HONG KONG LEMO Electronics (Shanghai) Co., Ltd First Floor, Block E, 18 Jindian Road, Pudong Shanghai, China, 201206 Tel: (+86 21) 5899 7721 Fax: (+86 21) 5899 7727 cn.sales@lemo.com DENMARK LEMO Denmark A/S Nybrovej 97 2820 Gentofte Tel: (+45) 45 20 44 00 Fax: (+45) 45 20 44 01 info-dk@lemo.com FRANCE LEMO France Sarl 24/28 Avenue Graham Bell Batiment Balthus 4 Bussy Saint Georges 77607 Marne la Vallee Cedex 3 Tel: (+33 1) 60 94 60 94 Fax: (+33 1) 60 94 60 90 info-fr@lemo.com GERMANY LEMO Elektronik GmbH Hanns-Schwindt-Str. 6 81829 Munchen Tel: (+49 89) 42 77 03 Fax: (+49 89) 420 21 92 info@lemo.de HUNGARY REDEL Elektronika Kft Nagysandor Jozsef u. 6-12 1201 Budapest Tel: (+36 1) 421 47 10 Fax: (+36 1) 421 47 57 info-hu@lemo.com ITALY LEMO Italia srl Viale Lunigiana 25 20125 Milano Tel: (+39 02) 66 71 10 46 Fax: (+39 02) 66 71 10 66 sales.it@lemo.com LEMO NORWAY / ICELAND LEMO Norway A/S Soerumsandvegen 69, 1920 Soerumsand Tel: (+47) 22 91 70 40 Fax: (+47) 22 91 70 41 info-no@lemo.com SINGAPORE LEMO Asia Pte Ltd 4 Leng Kee Road, #06-09 SiS Building Singapore 159088 Tel: (+65) 6476 0672 Fax: (+65) 6474 0672 sg.sales@lemo.com SPAIN / PORTUGAL IBERLEMO SAU Brasil, 45, 08402 Granollers Barcelona Tel: (+34 93) 860 44 20 Fax: (+34 93) 879 10 77 info-es@lemo.com SWEDEN / FINLAND LEMO Nordic AB Gunnebogatan 30, Box 8201 163 08 Spanga Tel: (+46 8) 635 60 60 Fax: (+46 8) 635 60 61 info-se@lemo.com SWITZERLAND LEMO Verkauf AG Grundstrasse 22 B, 6343 Rotkreuz Tel: (+41 41) 790 49 40 ch.sales@lemo.com UNITED KINGDOM LEMO UK Ltd 12-20 North Street, Worthing, West Sussex, BN11 1DU Tel: (+44 1903) 23 45 43 lemouk@lemo.com USA LEMO USA Inc P.O. Box 2408 Rohnert Park, CA 94927-2408 Tel: (+1 707) 578 88 11 (+1 800) 444 53 66 Fax:(+1 707) 578 08 69 info-US@lemo.com DISTRIBUTORS ARGENTINA, AUSTRALIA, BRAZIL, CHILE, COLOMBIA, CZECH REPUBLIC, GREECE, INDIA, ISRAEL, NEW ZEALAND, PERU, POLAND, RUSSIA, SOUTH AFRICA, SOUTH KOREA, TAIWAN, TURKEY, UKRAINE www.lemo.com (c) CAT.MP.REN.P1208, updated December 2018 CANADA LEMO Canada Inc 44 East Beaver Creek Road, unit 20 Richmond Hill, Ontario L4B 1G8 Tel: (+1 905) 889 56 78 Fax: (+1 905) 889 49 70 info-canada@lemo.com NETHERLANDS / BELGIUM LEMO Connectors Benelux De Trompet 1060 1967 DA Heemskerk Tel. (+31) 251 25 78 20 Fax (+31) 251 25 78 21 info@lemo.nl