T2 Terminator for 3.50 (.138") Wire-to-Wire Connector, Crimp Pin T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63912-2100 FEATURES It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 3.50 (.138") Wire-to-Wire Connector, Crimp Pin, 18-24 AWG. Terminal Series No. Terminal Order No. Wire Size Insulation Diameter IPC/WHMA-A60 (1) Terminal (2) mm In. mm In. Strip Length AWG mm mm 18 0.87 20 0.50 50419 50419-9001 1.65-2.20 .065-.087 1.40-3.00 .055-.118 3.0-3.5 22 0.35 24 0.20 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD. (2) Overall insulation OD specification for terminal. Terminator 63912-2100 should be used for insulation OD 1.40-2.20mm (UL1007 or equivalent) Terminator 63912-2200 should be used for insulation OD 2.20-3.00mm (UL1015 or equivalent) DEFINITION OF TERMS BELL MOUTH BRUSH In. .118-.138 BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-639122100 Revision: A Release Date: 08-20-11 Revision Date: 08-20-11 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 3.50 (.138") Wire-to-Wire Connector, Crimp Pin CRIMP SPECIFICATION Terminal Series No. 50419 Terminal Series No. Bend up Bell mouth mm In. 0.05-0.60 .002-.024 Cut-off Tab Maximum mm In. 0.30 .012 Bend down Twist Roll Degree 50419 4 Degree 3 8 3 Conductor Brush mm In. 0-1.0 0.0-.039 Punch Width (Ref) Seam Conductor Insulation Seam shall not be mm In mm In open and no wire allowed 1.70 .067 2.40 .095 out of the crimping area After crimping, the crimp profiles should measure the following: Conductor Terminal Series No. 50419 Wire Size AWG 18 20 22 24 mm2 0.87 0.50 0.35 0.20 Crimp Height mm 1.18-1.28 1.05-1.15 0.95-1.04 0.90-0.99 In. .046-.050 .041-.045 .037-.041 .035-.039 Insulation Crimp Height Crimp Width Crimp Width (Ref) (Ref) (Ref) mm In. mm In. mm In. 1.70 .067 2.90 .114 2.55 .100 1.70 .067 2.80 .110 2.55 .100 1.70 .067 2.70 .106 2.55 .100 1.70 .067 2.70 .106 2.55 .100 Pull Force Minimum N Lb. 88.2 19.8 58.8 13.2 39.2 8.8 29.4 6.6 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639122100 Revision: A Release Date: 08-20-11 Revision Date: 08-20-11 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 3.50 (.138") Wire-to-Wire Connector, Crimp Pin PARTS LIST T2 Terminator 63912-2100 Item Order No Engineering No. Description Quantity Perishable Tooling 63912-2170 63912-2170 Tool Kit (All "Y" Items) REF 63457-0082 63457-0082 Conductor Punch 1Y 1 63445-1741 63445-1741 Conductor Anvil 1Y 2 63454-0129 63454-0129 Insulation Punch 1Y 3 63445-2471 63445-2471 Insulation Anvil 1Y 4 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 5 63443-0012 63443-0012 Front Plunger Retainer 1Y 6 Other Components 7 11-17-0022 1739-21 Hold Down Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-off Plunger Spring 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0085 63443-0085 Wire Stop L-Bracket 1 13 63443-0090 63443-0090 Wire Stop 1 14 63443-0093 63443-0093 Shank 1 15 63443-1720 63443-1720 19.00mm Height Spacer 1 63443-2216 63443-2216 16.00mm Spacer 1 16 63443-2301 63443-2301 3.05mm Spacer 1 17 18 63443-3101 63443-3101 Front Plunger Striker 1 19 63443-6010 63443-6010 Rear Cover 1 20 63443-7112 63443-7112 Terminal Hold Down 1 Frame 21 63800-8500 63800-8500 T2 Terminator 1 Hardware 22 N/A N/A M3 by 6 Long FHCS 1** 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 8 Long SHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 50 Long SHCS 2** 29 N/A N/A M5 by 12 Long SHCS 1** 30 N/A N/A #10-32 by 3/8"Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639122100 Revision: A Release Date: 08-20-11 Revision Date: 08-20-11 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 3.50 (.138") Wire-to-Wire Connector, Crimp Pin Assembly Drawing 26 (2) 23 (2) 1 19 8 3 7 18 30 14 20 12 27 (2) 5 24 2 4 9 29 6 25 13 21 17 10 28 (2) 13 25 16 Figure 1 15 11 22 Doc No: ATS-639122100 Revision: A Release Date: 08-20-11 Revision Date: 08-20-11 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 3.50 (.138") Wire-to-Wire Connector, Crimp Pin NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8" X .0295 DIA. WIRE COTTER PIN 1/8" X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639122100 Revision: A Release Date: 08-20-11 Revision Date: 08-20-11 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 3.50 (.138") Wire-to-Wire Connector, Crimp Pin NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer's instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639122100 Revision: A Release Date: 08-20-11 Revision Date: 08-20-11 UNCONTROLLED COPY Page 6 of 6