0639122100 - Molex Inc. - Datasheet.Directory

T2 Terminator for 3.50 (.138”) Wire-to-Wire Connector, Crimp Pin

Doc No: ATS-639122100 Release Date: 08-20-11 UNCONTROLLED COPY Page 1 of 6

Revision: A Revision Date: 08-20-11

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

COND.CRIMP

HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

CUT-OFF TAB

SEAM

T2

Terminator

Tooling

Application Tooling

Specification Sheet Order No. 63912-2100

FEATURES

 It is ideally suited for mid-volume bench operations

 This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press

 Quick punch removal with the push of a button for fast and easy tooling change

 Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab

length

 T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory

requirements

SCOPE

Products: 3.50 (.138”) Wire-to-Wire Connector, Crimp Pin, 18-24 AWG.

Terminal

Series No.

Terminal

Order No.

Wire Size Insulation Diameter Strip Length

IPC/WHMA-A60 (1) Terminal (2)

AWG mm² mm In. mm In. mm In.

50419 50419-9001

18 0.87

1.65-2.20 .065-.087 1.40-3.00 .055-.118 3.0-3.5 .118-.138

20 0.50

22 0.35

24 0.20

(1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD.

(2) Overall insulation OD specification for terminal.

Terminator 63912-2100 should be used for insulation OD 1.40-2.20mm (UL1007 or equivalent)

Terminator 63912-2200 should be used for insulation OD 2.20-3.00mm (UL1015 or equivalent)

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope.

T2 Terminator for 3.50 (.138”) Wire-to-Wire Connector, Crimp Pin

Doc No: ATS-639122100 Release Date: 08-20-11 UNCONTROLLED COPY Page 2 of 6

Revision: A Revision Date: 08-20-11

CRIMP SPECIFICATION

Terminal Series No. Bell mouth Cut-off Tab Maximum Conductor Brush

mm In. mm In. mm In.

50419 0.05-0.60 .002-.024 0.30 .012 0-1.0 0.0-.039

Terminal Series No.

Bend up Bend down

Twist Roll

Punch Width (Ref) Seam

Seam shall not be

open and no wire allowed

out of the crimping area

Conductor

Insulation

Degree Degree mm In mm In

50419 4 3 3 8 1.70

.067

2.40

.095

After crimping, the crimp profiles should measure the following:

Terminal

Series No.

Wire Size

Conductor Insulation Pull Force

Minimum

Crimp Height Crimp Width (Ref)

Crimp Height

(Ref)

Crimp Width

(Ref)

AWG

mm2

mm In. mm In. mm In. mm In. N Lb.

50419

18 0.87 1.18-1.28

.046-.050

1.70 .067 2.90 .114 2.55 .100 88.2

19.8

20 0.50 1.05-1.15

.041-.045

1.70 .067 2.80 .110 2.55 .100 58.8

13.2

22 0.35 0.95-1.04

.037-.041

1.70 .067 2.70 .106 2.55 .100 39.2

8.8

24 0.20 0.90-0.99

.035-.039

1.70 .067 2.70 .106 2.55 .100 29.4

6.6

Τ

ΤΤ

Τ Tool Qualification Notes:

1. Pull Force should be measured with no influence from the insulation crimp.

2. The above specifications are guidelines to an optimum crimp.

T2 Terminator for 3.50 (.138”) Wire-to-Wire Connector, Crimp Pin

Doc No: ATS-639122100 Release Date: 08-20-11 UNCONTROLLED COPY Page 3 of 6

Revision: A Revision Date: 08-20-11

PARTS LIST

T2 Terminator 63912-2100

Item Order No Engineering No. Description Quantity

Perishable Tooling

63912-2170 63912-2170 Tool Kit (All “Y” Items) REF

1

63457-0082 63457-0082 Conductor Punch 1 Y

2

63445-1741 63445-1741 Conductor Anvil 1 Y

3

63454-0129 63454-0129 Insulation Punch 1 Y

4

63445-2471 63445-2471 Insulation Anvil 1 Y

5

63443-0002 63443-0002 Front Cut-Off Plunger 1 Y

6

63443-0012 63443-0012 Front Plunger Retainer 1 Y

Other Components

7

11-17-0022 1739-21 Hold Down Spring 1

8

11-18-4083 60707-8 Feed Guide 1

9

11-24-1067 4996-4 Cut-off Plunger Spring 1

10

63443-0009 63443-0009 Front Scrap Chute 1

11

63443-0024 63443-0024 Key 1

12

63443-0085 63443-0085 Wire Stop L-Bracket 1

13

63443-0090 63443-0090 Wire Stop 1

14

63443-0093 63443-0093 Shank 1

15

63443-1720 63443-1720 19.00mm Height Spacer 1

16

63443-2216 63443-2216 16.00mm Spacer 1

17

63443-2301 63443-2301 3.05mm Spacer 1

18

63443-3101 63443-3101 Front Plunger Striker 1

19

63443-6010 63443-6010 Rear Cover 1

20

63443-7112 63443-7112 Terminal Hold Down 1

Frame

21

63800-8500 63800-8500 T2 Terminator 1

Hardware

22

N/A N/A M3 by 6 Long FHCS 1**

23

N/A N/A M3 by 6 Long SHCS 2**

24

N/A N/A M3 by 8 Long SHCS 1**

25

N/A N/A M4 by 6 Long SHCS 2**

26

N/A N/A M4 by 12 Long BHCS 2**

27

N/A N/A M4 by 14 Long SHCS 2**

28

N/A N/A M4 by 50 Long SHCS 2**

29

N/A N/A M5 by 12 Long SHCS 1**

30

N/A N/A #10-32 by 3/8”Long BHCS 1**

** Available from an industrial supply company such as MSC (1-800-645-7270).

T2 Terminator for 3.50 (.138”) Wire-to-Wire Connector, Crimp Pin

Doc No: ATS-639122100 Release Date: 08-20-11 UNCONTROLLED COPY Page 4 of 6

Revision: A Revision Date: 08-20-11

5

18

19

17

9

22

1

3

15

13

(2)

Figure 1

21

16

8

7

4

10

2

6

11

20

23

25

26

14

12

13

(2)

25

(2)

24

27

28

29

30

Assembly Drawing

T2 Terminator for 3.50 (.138”) Wire-to-Wire Connector, Crimp Pin

Doc No: ATS-639122100 Release Date: 08-20-11 UNCONTROLLED COPY Page 5 of 6

Revision: A Revision Date: 08-20-11

NOTES

Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.

1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.

2. Select T2 Feed finger assembly from Terminator box.

3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.

4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever

and to the left of the feed arm spring.

5. Release the feed arm spring.

6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).

11-40-0123

FEED FINGER ROD

11-40-0125

FEED ARM SPRING

11-40-5255

FEED FINGER

COTTER PIN

1/8” X .0295 DIA. WIRE

11-40-5307

FEED FINGER ROD

11-40-5255

FEED FINGER

11-40-0125

FEED ARM SPRING

COTTER PIN

1/8” X .0295 DIA. WIRE

FEED FINGER ASSEMBLY

FOR PRESS TM42

TM42 PRESS TM40 PRESS AND

BASE UNIT AND ADAPTER

FEED FINGER ASSEMBLY

FOR PRESS TM40

Figure 2

T2 Terminator for 3.50 (.138”) Wire-to-Wire Connector, Crimp Pin

Doc No: ATS-639122100 Release Date: 08-20-11 UNCONTROLLED COPY Page 6 of 6

Revision: A Revision Date: 08-20-11

NOTES

1. Molex recommends an extra perishable tooling kit be maintained at your facility.

2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are

tight.

3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.

4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.

5. Wear safety glasses at all times.

6. For recommended maintenance refer to the TM40, TM42 Manual.

CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in

place. Reference the TM42 press manufacturer’s instruction manual.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and

tooling.

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