Spec.No. S0981910GN01 P 1/8 1.Scope This specification applies to Hybrid Choke Coil (PLY10A series). 2.Part Numbering (Ex.) Product ID Type Applications Structure Safety Standard Inductance Rated Current Winding Mode (N : Not certified) 3.Rating Item Withstand Voltage (between coils) Insulation Resistance(between coils) Winding Temperature rise Operating Temperature Range Storage Temperature Range Lead Dimensions (R : Standard Type) (D : Sectional Winding Type) Packaging (B : Bulk) Specification 1600 V(AC)(1minute) or 2000V(AC)(2seconds) 10 M min. 60 C max. (with Rated Current) -25 to +60 C -25 to +85 C Please use in the condition that operating temperature is 120 max. on operating in the final assembled product. Maximum allowable temperature at the surface of coil (ambient temperature + winding temperature rise ) is in accordance with each safety standard that final assembled product is applicable to. Standard type Rated Current Part Number PLY10AN1430R5R2B PLY10AN9920R6R2B PLY10AN8720R7R2B PLY10AN6220R8R2B PLY10AN4321R0R2B PLY10AN2821R2R2B PLY10AN2121R4R2B PLY10AN1521R6R2B PLY10AN1121R8R2B PLY10AN9012R0R2B Rated Voltage Direct Current Resistance (A) (ac) (dc) ( max.) 0.5 0.6 0.7 0.8 1.0 1.2 1.4 1.6 1.8 2.0 300 300 300 300 300 300 300 300 300 300 50 50 50 50 500 500 500 500 500 500 2.50 1.70 1.20 1.00 0.70 0.50 0.37 0.30 0.25 0.19 Common Mode Inductance Inductance Difference L1-L2 L1,L2 (min.) (max.) 14.0 9.9 8.7 6.2 4.3 2.8 2.1 1.5 1.1 0.9 0.22 0.19 0.17 0.15 0.14 0.11 0.092 0.063 0.064 0.059 SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Normal Mode Inductance Ln (H min.) 1000 690 530 400 300 190 150 110 90 65 Spec.No. S0981910GN01 P 2/8 Sectional Winding type Rated Current Part Number PLY10AN1130R5D2B PLY10AN9720R6D2B PLY10AN8720R7D2B PLY10AN4420R8D2B PLY10AN3521R0D2B PLY10AN2321R2D2B PLY10AN1421R4D2B PLY10AN1121R7D2B PLY10AN7012R0D2B Common Mode Inductance Inductance Difference L1-L2 L1,L2 (min.) (max.) Direct Current Resistance Rated Voltage (A) (ac) (dc) ( max.) 0.5 0.6 0.7 0.8 1.0 1.2 1.4 1.7 2.0 300 300 300 300 300 300 300 300 300 50 50 50 50 500 500 500 500 500 2.70 2.00 1.10 0.90 0.70 0.50 0.43 0.25 0.18 11.0 9.7 8.7 4.4 3.5 2.3 1.4 1.1 0.7 Normal Mode Inductance Ln (H min.) 0.20 0.21 0.21 0.13 0.12 0.099 0.069 0.068 0.053 840 670 500 320 240 160 110 65 50 4. Appearance, Dimensions and Equivalent Circuit Diagram See Fig.1 and Fig.2 5. Marking 5-1.Product (Ex. PLY10AN1430R5R2B) 1430R5 Lot No. Inductance Rated Current Lot No. STAMP 143 LOT NO. STAMP 0R5 . MANUFACTURE YEARS CABLE ADDRESS TABLE/ EIAJ RC-1001A,2.3 ITEM 5-2. Packaging Product Name TOKYO PARTS INDUSTRIAL CO., LTD. MADE IN 25 mm Amount PCS Lot No 100 mm SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Spec.No. S0981910GN01 TYPE PLY10A P 3/8 6. Specification of Outer Case Outer Case Dimensions(mm) W D H Quantity / BoxPcs 385 310 218 1000 Above Outer Case size is typical. It depends on a quantity of an order. 7.Reference test condition <Unless otherwise specified> Temperature : 15 to 35 C Humidity : 25 to 85%(RH) <In case of doubt> Temperature : 20 2 C Humidity : 60 to 70 %(RH) Atmospheric Pressure : 86 to 106 kpa For an AC Voltage, unless otherwise specified, frequency is 50 or 60 Hz, and value of AC Voltage is measured in term of Root-mean-square value. (After, the reference test condition is called room condition.) 8.Electrical Performance NO. Item 8-1 Common Mode Inductance (L1,L2 |L1-L2|) Specification Inductance shall meet item 3. Test Method Measuring terminal :T1-T2(L1), T3-T4(L2) Measuring Instrument : 4284A or equivalent Frequency : 1kHz Mode : SERIES DC BIAS : OFF Inductance (Typical) 1mH max. more than 1mH to 10mHmax. more than 10mH 1000 H Measuring Current 10 mA 10 mH 1 mA 100 mH 0.1 mA Range Caution Range shall be fixed when inductance is measured. When using equivalent to 4284A , Measuring Current shall be adjusted on the same value. Normal Mode Inductance (Ln) 8-2 8-3 8-4 8-5 Withstand Voltage (line to line) Insulation Resistance Products shall be no failure. Direct Current Resistance Temperature rise Direct Current Resistance shall meet item 3. Surface of coil : 60C max. Insulation Resistance shall meet item 3. Measuring terminalT1-T4(Ln) (Connect terminal T2 to T3) The other test method shall be done by the above. Measuring terminal : T1(T2)-T3(T4) (between coils) Test Voltage : 1600V(AC)(1minute) or 2000V(AC)(2seconds) Measuring terminal : T1(T2)-T3(T4) (between coils) Test Voltage : 500V(DC) Time : 1 minute Measuring terminal : T1-T2, T3-T4 Applying Current : Rated Current SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Spec.No. S0981910GN01 TYPE PLY10A P 4/8 9.Mechanical Performance NO. 9-1 Item Specification Test Method Appearance and Dimensions Visual Inspection Measured with slide calipers 9-2 Terminal Strength 9-3 Solderability There shall not be a conspicuous dirt, crack and so on. Dimensions shall be as shown in Fig.1 and Fig.2 The Terminal shall not be damaged. (Cutting of lead wire, missing of terminal etc.) Along the circumference of terminal shall be covered with new solder at least 90%. 9-4 Resistance to soldering heat 9-5 Products shall meet Table 1 . Table 1 Appearance No damage Inductance Change within 10% Insulation Resistance Withstand Voltage Vibration 10 M min. Products shall be no failure. 10.Environmental Performance No. Item Specification 10-1 Temperature Cycle Products shall meet Table 1. 10-2 Humidity Products shall meet Table 1. 10-3 Cold Resistance 10-4 Heat Life 10-5 Heat Life The body of product shall be fixed, and the force of 9.8N shall be applied gradually and sustained for 1 to 5 seconds to each terminal in axial direction of the terminal. Flux : Ethanol solution of rosin,25(wt)% Pre-heat : 150C 10C, 60s to 90s Solder : Sn-3.0Ag-0.5Cu Solder Temperature : 240 3 C Immersion Time : 3 1 s Immersion Depth : 3.6 0.8 mm from the root of terminal Flux : Ethanol solution of rosin,25(wt)% Pre-heat : 150C 10C/ 60s to 90s Solder : Sn-3.0Ag-0.5Cu Solder Temperature : 270 5 C Immersion Time : 10 1 s Immersion Depth : 3.6 0.8 mm from the root of terminal Then measured after exposure in the room condition for 4 to 24 hours. Vibration Frequency : 10 to 55 to Hzfor 1 minute Amplitude : 1.5 mm Time and direction : A period of 2 hours in each of 3 mutually perpendicular directions. (Total 6 hours) Test Method 1 cycle : step 1 :-25 C(+0C, -3C) / 30minutes step 2 : Ordinary temp. / 3 minutes max. step 3 : +85 C(+3C, -0C) / 30minutes step 4 : Ordinary temp. / 3 minutes max. Total of 10 cycles Then measured after exposure in the room condition for 4 to 24 hours. Temperature : 40 2 C Humidity : 90 to 95 %(RH) Time : 1000 h (+24h,-0h) Then measured after exposure in the room condition for 4 to 24 hours. Temperature : -40 2 C Time : 1000 h (+24h,-0h) Then measured after exposure in the room condition for 4 to 24 hours. Temperature : 85 2 C Test Voltage : 500 V(AC) Time : 1000 h (+24h,-0h) Then measured after exposure in the room condition for 4 to 24 hours. Temperature : 85 2 C Test Voltage : Rated Voltage (DC) Time : 1000 h (+24h,-0h) Then measured after exposure in the room condition for 4 to 24 hours. SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Spec.No. 11 S0981910GN01 TYPE PLY10A P 5/8 Caution 11-1.Rated Current Operating Current should not exceed the rated value. Even if operating current is under the rated value, adequate ventilation is required to avoid excessive heat generated within the product (choke coil) and from surrounding heat sources. If exceeding these conditions, excessive heat may cause fumes or permanent damage to the product (choke coil). Please ensure that the product (choke coil) is evaluated and confirmed against the specification when it is mounted in your final assembled product. Winding temperature should be less than 120. Maximum allowable temperature at the surface of coil (ambient temperature + winding temperature rise) is in accordance with each safety standard that final assembled products applicable to. When the temperature at winding exceeds maximum allowable temperature of safety standard, the rated current should be derated. 11-2.Surge current Surge current should not exceed 10 times rated current within 1/4 cycle of 50/60Hz commercial power line. Excessive surge current or excessively repeated surge current (with interval between surge : less than 10 seconds) may cause fumes or permanent damage to the product (choke coil). 11-3.Limitation of Applications Please contact us before using our products for the applications listed below which require especially high reliability for the prevention of defects which might directly cause damage to the third party's life, body or property. (1)Aircraft equipment (2)Aerospace equipment (3)Undersea equipment (4)Power plant control equipment (5)Medical equipment (6)Transportation equipment (vehicles, trains, ships, etc.) (7)Traffic signal equipment (8)Disaster prevention / crime prevention equipment (9)Data-processing equipment (10)Application of similar complexity and/or reliability requirements to the applications listed in the above 11-4.Fail-safe Be sure to provide an appropriate fail-safe function on your product to prevent a second damage that may be caused by the abnormal function or the failure of our product. 12.Notice 12-1.Magnetic flux leakage Choke Coils generate small amounts magnetic flux leakage that may adversely affect equipment operation according to components arrangement. Testing should be completed by your final assembly product to ensure equipment performance is not effected. 12-2.Coil humming noise Magnetic flux generated between the choke coil windings creates repulsive power between the coil windings. This repulsive power causes the coil winding to vibrate and create a humming noise. The amount of hum produced by the coil windings is proportionate to the amount of harmonic distortion generated by the operating current. This does not influence the electrical performance of the coils, but it should be considered and tested in actual circuit application. 12-3.Soldering conditions (1)Flux, Solder Rosin-based flux should be used. Do not use strong acidic flux with halide content exceeding 0.2(wt)% (chlorine conversion value). Use Sn-3.0Ag-0.5Cu solder. SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Spec.No. S0981910GN01 TYPE PLY10A P 6/8 (2) Flow soldering profile. (3)Solder iron Tip temperature : 350C max. Solder Time : 3(+1,-0)s Times : 2 times max. 12-4.Cleaning Avoid cleaning product due to non-waterproof construction. 12-5.Storage and Handling conditions (1)Storage period Use the products within 12 months after delivered. Solderability should be checked if this period is exceeded. (2)Storage condition Storage temperature : -10 to +40 Relative humidity : 30 to 70% Products should be storaged without sudden changes in temperature and humidity. Don't keep products in corrosive gases such as sulfur, chlorine gas or acid, or it may cause oxidation of lead terminals resulting in poor solderability or corrosion of windings. Products should be storaged on the palette for prevention of the influence from humidity, dust and so on. Products should be storaged in the warehouse without heat shock, vibration, direct sunlight and so on. (3)Handling conditions Care should be taken when transporting or handling products to avoid excessive vibration or mechanical shock. 12-6.Other Please do not proceed productsd secondary, like processing of lead or pouring a resin 13 Note 13-1.Please make sure that your product has been evaluated in view of your specifications with our product being mounted to your product. 13-2.You are requested not to use our product deviating from the agreed specifications. 13-3.Please return one duplicate of this product specification to us with your signature to acknowledge your receipt. If the duplicate is not returned by two month after issued date, the product specification will be deemed to have been received by you. 13-4.We consider it not appropriate to include any terms and conditions with regard to the business transaction in the product specifications, drawings or other technical documents. Therefore, if your technical documents as above include such terms and conditions such as warranty clause, product liability clause, or intellectual property infringement liability clause, they will be deemed to be invalid. 14. Country of origin, Production Plant MADE IN CHINA [SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO.,LTD:6/F, 8TH Building, Longhu Processing Disteict, SHANTOU SEZ, Guangdong, China.] SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Spec.No. S0981910GN01 TYPE PLY10A Fig. 1 PLY10A Type Appearance and Dimensions (Standard Type) Unit Weight (Typical value) 5.0 Material NO. 1 2 3 4 5 Item Core Spring Bobbin Coil Terminal Material Ferrite SUS301 Polyamide 6(PA6) : MC100LK31, UL94V-0 Polyurethane Enameled Copper Wire(2UEW) Solder coated CP wire (Sn-5Cu) SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT P 7/8 Spec.No. S0981910GN01 TYPE PLY10A Fig. 2 PLY10A Type Appearance and Dimensions (Sectional Winding Type) Unit Weight (Typical value) 5.0 Material NO. 1 2 3 4 5 Item Core Spring Bobbin Coil Terminal Material Ferrite SUS301 Polyamide 6(PA6) : MC100LK31, UL94V-0 Polyurethane Enameled Copper Wire(2UEW) Solder coated CP wire (Sn-5Cu) SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT P 8/8