108-5118 Product Specification 02JUL08 Rev. K AMP E.I. AMP "EI" Series, Connector 1. 1. General Descriptions: 2.5mm This connector has been designed in single line contact disposition in 2.5mm center line spacing. The connectors of vertical and horizontal types for wire-to-board termination, and panel mounting and free hanging types for wire-to-wire termination, are available. 2. 2. Scope: E.I. The products of "EI" series connectors, excepting mass termination type are governed under this specification. 3. 3. Material and Finish: 3.1 3.1 Contact, Crimp Type: (1) (1) Tin-Plated Products: Materials: Brass and Phosphor Bronze 0.8m Finish: Pretinned, 0.8m minimum thick (2) (2) Gold-Plated Products: Materials: Phosphor Bronze 12m Finish: 0.38 m minimum thick gold-plated for 0.38m contact area only, over 1.0 ~ 2.0m minimum thick nickel underplate 3.2 3.2 Post: (1) (1) Tin-Plated Products: (Vertical and Horizontal Types) Materials: Brass Wire 0.5m 0.8m Finish: 0.8 m minimum thick tin-plated over 0.5 m minimum thick copper underplate (2) (2) Gold-Plated Products: (Vertical Type) 12m 0.38m Materials: Brass Wire Finish: 0.38m minimum thick gold-plated over 1.0 ~ 2.0m thick nickel underplate 213-8535 3-5-8 Tyco Electronics AMP K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) (c) Copyright 2007 Tyco Electronics AMP K.K. All international rights reserved. * : Trademark 1 of 16 Product Specification 3.3 108-5118 3.3 Housing: (1) 6 6 (1) Material: 6/6 NYLON (2) UL94V-0 (2) Flame Retardancy: 4. 4. Performance: 4.1 4.1 Rating: UL94V-0 (1) AC250VDC350 (1) Voltage: 250V AC and 350V DC (2) 2A (2) Current: 2A (Refer to Fig.1) (3) (3) Temperature: Refer to Fig. 1 4.2 4.2 Performance Requirements: When tested in accordance with the applicable test method, all the products shall show performance capability to be acceptable to the following requirements. Rev. K 2 of 16 Product Specification 108-5118 Paragraph Test Items Specified Requirements Test Method Para. No. 10m Termination Resistance Low level termination resistance shall be 10 m Max. 4.2.2 Insulation Resistance 6.2 4.2.3 Dielectric Strength 500MDC500V Insulation Resistance shall be 500M Min. when measured at 500V DC. AC750V1 Connector shall show no abnormalities after applying test potential of 750V AC for 1 minute. 4.2.4 Temperature Rising 30 Temperature rising of connector shall be 30 deg. Max. (Refer to Fig. 1) 6.4 4.2.5 4.2.1 4.2.6 6.1 19.6N2kgf/ 24.5N2.5kgf/ Contact Retention Force Brass Contact 19.6N (2kgf) Min. (4.41 lbs.) per position Phosphor Bronze Contact 24.5N (2.5kgf) Min. (5.51 lbs.) per position 1 20m 18m No electrical discontinuity greater than 1 microsecond shall occur during the test. Termination Tin-Plated Products 20m Max. Resistance: (Low level) Gold-Plated Products 18m Max. Vibration(Low Frequency) 6.3 6.5 6.6 () Table 1 (Cont.) Rev. K 3 of 16 Product Specification 108-5118 Paragraph Test Items Specified Requirements Test Method Para. No. 4.2.7 Humidity (Steady State) 4.2.8 Salt Spray 4.2.9 4.2.10 4.2.11 Solderability (Applicable to post header only) 20m 18m No abnormalities such as cracks, blister and other defects that are detrimental to connector functions, shall be present. Termination Tin-Plated Products 20m Max. Resistance: Gold-Plated Products 18m Max. (Low Level) 20m 18m No abnormalities such as cracks, blister and other defects that are detrimental to connector functions, shall be present. Termination Tin-Plated Products 20m Max. Resistance: Gold-Plated Products 18m Max. (Low Level) 95 6.7 6.8 6.9 More than 95% of the tested area shall appear with sufficient coverage of wet solder. Soldering Heat Resistivity (Applicable to post header only) AWG200.52mm2 68.6N7kgf AWG220.3mm2 49.0N5kgf AWG240.2mm2 29.4N3kgf AWG260.13mm2 19.6N2kgf AWG280.08mm2 12.7N1.3kgf AWG300.05mm2 7.8N0.8kgf 6.10 Connector shall be free from the deformation and defects that are detrimental to connector functions. Crimp Tensile Strength Wire Size mm 0.52 0.3 0.2 0.13 0.08 0.05 2 (AWG) (#20) (#22) (#24) (#26) (#28) (#30) 6.11 Tensile Strength (Min.) N (kgf) 68.6N (7kgf) 49.0N (5kgf) 29.4N (3kgf) 19.6N (2kgf) 12.7N (1.3kgf) 7.8N (0.8kgf) (lbs.) (15.43) (11.02) (6.61) (4.41) (2.87) (1.76) () Table 1 (Cont.) Rev. K 4 of 16 Product Specification 108-5118 Paragraph Test Items Specified Requirements Test Method Para. No. 4.2.12 4.2.13 Post Retention Force 19.6N2kgf Retention force shall be 19.6N (2kgf) Min. (4.41 lbs.) Contact Insertion Extraction Force: 6.12 and 5.9N0.6kgf 0.98N0.1kgf 10 5.9N0.6kgf 0.78N0.08kgf 6.13 Contact insertion/extraction force shall be conforming to the value specified below. Insertion Initial th 10 Cycle Extraction 5.9N (0.6kgf) Max. 0.98N (0.1kgf) Min. 5.9N (0.6kgf) Max. 0.78N (0.08kgf) Min. () Table 1 (Cont.) Rev. K 5 of 16 Product Specification 108-5118 Paragraph Test Items Specified Requirements Test Method Para. No. 4.2.14 12 10 10 10 9 10 8 10 7 10 6 10 5 10 4 10 3 10 2 10 Connector Insertion and Extraction Force No. of Positions 12 10 9 8 7 6 5 4 3 2 Measured at Initial th 10 Initial th 10 Initial th 10 Initial th 10 Initial th 10 Initial th 10 Initial th 10 Initial th 10 Initial th 10 Initial th 10 73.5N 7.5kgf 73.5N 7.5kgf 68.6N 7.0kgf 68.6N 7.0kgf 68.6N 7.0kgf 68.6N 7.0kgf 63.7N 6.5kgf 63.7N 6.5kgf 53.9N 5.5kgf 53.9N 5.5kgf 49.0N 5.0kgf 49.0N 5.0kgf 39.2N 4.0kgf 39.2N 4.0kgf 29.4N 3.0kgf 29.4N 3.0kgf 24.5N (2.5kgf) 24.5N (2.5kgf) 19.6N 2.0kgf 19.6N 2.0kgf 19.6N 2.0kgf 14.7N 1.5kgf 19.6N 2.0kgf 14.7N 1.5kgf 19.6N 2.0kgf 14.7N 1.5kgf 14.7N 1.5kgf 9.8N 1.0kgf 14.7N 1.5kgf 9.8N 1.0kgf 14.7N 1.5kgf 9.8N 1.0kgf 14.7N 1.5kgf 9.8N 1.0kgf 9.8N 1.0kgf 7.8N 0.8kgf 7.8N 0.8kgf 4.9N 0.5kgf 7.8N 0.8kgf 4.9N 0.5kgf Insertion Force (Max.) N (kgf) (lbs.) 73.5N (7.5kgf) 73.5N (7.5kgf) 68.6N (7.0kgf) 68.6N (7.0kgf) 68.6N (7.0kgf) 68.6N (7.0kgf) 63.7N (6.5kgf) 63.7N (6.5kgf) 53.9N (5.5kgf) 53.9N (5.5kgf) 49.0N (5.0kgf) 49.0N (5.0kgf) 39.2N (4.0kgf) 39.2N (4.0kgf) 29.4N (3.0kgf) 29.4N (3.0kgf) 24.5N (2.5kgf) 24.5N (2.5kgf) 19.6N (2.0kgf) 19.6N (2.0kgf) (16.5) (16.5) (15.4) (15.4) (15.4) (15.4) (14.3) (14.3) (12.1) (12.1) (11.0) (11.0) (8.8) (8.8) (6.6) (6.6) (5.5) (5.5) (4.4) (4.4) 6.14 Extraction Force (Min.) N (kgf) 19.6N (2.0kgf) 14.7N (1.5kgf) 19.6N (2.0kgf) 14.7N (1.5kgf) 19.6N (2.0kgf) 14.7N (1.5kgf) 14.7N (1.5kgf) 9.8N (1.0kgf) 14.7N (1.5kgf) 9.8N (1.0kgf) 14.7N (1.5kgf) 9.8N (1.0kgf) 14.7N (1.5kgf) 9.8N (1.0kgf) 9.8N (1.0kgf) 7.8N (0.8kgf) 7.8N (0.8kgf) 4.9N (0.5kgf) 7.8N (0.8kgf) 4.9N (0.5kgf) (lbs.) (4.4) (3.3) (4.4) (3.3) (4.4) (3.3) (3.3) (2.2) (3.3) (2.2) (3.3) (2.2) (3.3) (2.2) (2.2) (1.8) (1.8) (1.1) (1.8) (1.1) () Table 1 (Cont.) Rev. K 6 of 16 Product Specification 108-5118 Paragraph Test Items Specified Requirements Test Method Para. No. 4.2.15 Panel Insertion and Retention Force (Applicable to panel mount type connector) Panel Insertion Force Panel Retention Force 78 26 78 26 7 & 8 Pos. 2~6 Pos. 7 & 8 Pos. 2~6 Pos. 78.4N 8kgf 49.0N 5kgf 98.1N 10kgf 73.5N 7.5kgf 78.4N (8kgf) Max. 49.0N (5kgf) Max. 98.1N (10kgf) Min. 73.5N (7.5kgf) Min. 6.15 () Table 1 (End) 5. 5. Quality Assurance Provisions: 5.1 5.1 Test Specimens: Test specimens shall be prepared in accordance with the methods and procedure specified by appropriate AMP specification and instruction sheet, by using applicable application tooling. 5.2 5.2 Test Conditions: All the tests shall be conducted under any 1535 combination of the following test conditions. 4575 Temperature: 15C ~ 35C 8.7x1041.07x105 Pa 650800mmHg Relative Humidity: 45% ~ 75% 4 5 Atmospheric Pressure: 8.7X10 ~ 1.07X10 Pa (650~800mmHg) Rev. K 7 of 16 Product Specification 108-5118 Fig. 1 Temperature vs. Current The maximum current that can be carried in any given connector is limited by maximum operating -20 temperature of housing material used and influenced 95 by the wire size, connector size (number of cavities operating) and the ambient temperature in which the connector is used. The maximum intensity of current can be calculated by the following formula, taking consideration of temperature rating specified in the range of -20C through +95C (-13.0F through +203F) and maximum allowable temperature for tin-plated connector. 30 Maximum Operating Temperature = Temperature Rise + Ambient Temperature The rate of temperature rising must be held within the limit obtained from maximum allowable current loaded on individual operating wire and total current shall be determined by the curves shown in Fig.1. In any case, total amount of temperature rising shall be held within 30 degrees over the ambient temperature. Note: The dotted line section indicates estimated rate of temperature rising. Rev. K 8 of 16 Product Specification 108-5118 6. 6. Test Methods: 6.1 6.1 Termination Resistance (Low Level): 50mA Low level termination resistance is obtained by 50mV measuring millivolt drop of the test circuit as shown 75mm in Fig.2, by applying test current of 50 mA at open circuit voltage of 50mV flowing through the circuit. From the measured value, low level resistance is calculated after deducting resistance of crimped wire of 75mm in length. 6.2 6.2 Insulation Resistance: Insulation resistance is obtained by applying test potential of 500V DC across the adjacent contacts DC500V in the connector housing after connector is mated without having post header mounted on printed circuit board. 6.3 6.3 Dielectric Strength: Dielectric strength is measured by applying test potential of 750V AC across the adjacent contacts in AC750V the connector housing after connector is mated without having post header mounted on printed circuit board. 6.4 6.4 Temperature Rising: After temperature rising of contacts by probing on wire having contacts series wired, measure crimp by using thermocouple. 6.5 6.5 Contact Retention Force: Contact loaded housing must be fastened on the 100mm head of tensile testing machine, and apply an axial pull off load to contact lead by operating the head to travel with the speed at a rate of 100mm a minute. Contact retention force is determined when receptacle contact is dislodged from housing cavity. Rev. K 9 of 16 Product Specification 6.6 108-5118 6.6 Vibration: Contact loaded and mated pair of connectors must be mounted on printed circuit board or mounting 0.1A panel with all the contacts series wired, and XYZ21.5mm fastened on the vibration table. The said connectors 1055Hz1 are vibrated with maximum amplitude of 1.5mm both sides in the sweeping frequencies to reciprocate between 10 and 55 Hz, changing at a rate of one cycle a minute. During the vibration, the circuit must be monitored by applying to the current of 0.1A for occurrence of electrical discontinuity resulted from the vibration. Vibration must be applied to the sample connector in three axial planes for totally 6 hours, each plane vibrated for 2 hours. 6.7 6.7 Humidity: 909540 Humidity testing shall be performed by exposing the 96 contact-loaded and mated pair of connectors under the atmosphere of 90 ~ 95% R.H. at 40C for 96 hours in the test chamber, and after the test duration, recondition in the room temperature for 1 hour before undergoing the subsequent measurements. 6.8 6.8 Salt Spray: 535 Contact-loaded and mated pair of connectors shall 481 be exposed under the 5% salt solution spray for 48 hours at 35C. After completion of test duration, the sample connectors shall be taken out from the test chamber and reconditioned in the room temperature for 1 hour, and tested for low level termination resistance. 6.9 6.9 Solderability (Applicable to Post Header, Wire-to-Board Only): Dip contact ends of post header in flux (ALPHA 100 100GX-5GX-75102305 GX-5 or GX-7 is recommended.) for 5~10 seconds, 604030.5 then, immerse in soldering tub that is filled with 60% tin, 40% lead solder heated at 2305C, for 30.5 seconds. Rev. K 10 of 16 Product Specification 6.10 260 5100.5 350 10 12 6.11 108-5118 6.10 Soldering Heat Resistivity (Applicable to Post Header, Wire-to-Board Type Only): With post header inserted into the mounting holes, printed circuit board shall be processed for soldering for 100.5 seconds in the soldering tub where the temperature is controlled at 2605C. (Manual Soldering) In case of manual soldering, test the sample post header assembled on PCB, by applying soldering iron, controlled at 35010C for 1 to 2 seconds. In this testing, soldering spot of the post shall remain free from the pressure by the applied soldering iron. 6.11 Crimp Tensile Strength: Fasten a wire-crimped contact lead onto the head of 100mm tensile testing machine and apply an axial pull off load to the wire by operating the head to travel with the speed at a rate of 100mm a minute without insulation support crimp set in effect. Crimp tensile strength is determined when the wire is broken or is pulled off from the wire crimp. 6.12 6.12 Post Retention Force (Applicable to Post Header, Wire-to-Board Type Only): 3 Place post inserted header assembly over the test fixture in the manner as shown in Fig.3, and apply an axial push down force on top of post contact. Post retention force is determined when the post is dislodged from the inserted position. Measurement shall be done by using a force gage. 6.13 6.13 Contact Insertion/Extraction Force: 4 Fasten a receptacle contact on the head of tensile 100mm testing machine, and apply axial loads to the receptacle contact to mate with and unmate from the gage, specified in Fig.4, by operating the head to travel with the speed at a rate of 100mm a minute. Rev. K 11 of 16 Product Specification 6.14 100mm 108-5118 6.14 Connector Mating/Unmating Force: Fasten receptacle contacts loaded housing on tensile testing machine in the manner that they are aligned to mate with and unmate from the gage as the head is operated to travel with the speed at a rate of 100mm a minute. 6.15 6.15 Panel Insertion and Retention Force (Applicable to Post Header, Wire-to-Board Type Only): Fasten cap housing onto the head of tensile testing 100mm machine, and test the force required to insert the housing into the mounting hole that is made through the mounting panel, and the force required to pull-off the housing from the panel, by operating the head to travel with the speed at a rate of 100mm a minute. Rev. K 12 of 16 Product Specification 7. 108-5118 7. Test Sequence: 2 The following sample groups shall be prepared, and employed for the tests in the sequence specified in Table 2 below. Test Method Paragraph 6.1 6.2 Test Item Termination Resistance (Low Level) Insulation Resistance 6.3 Dielectric Strength 6.4 Temperature Rising 6.5 Contact Retention Force 6.6 Vibration (Low Frequency) 6.7 Humidity 6.8 Salt Spray 6.9 Solderability 6.10 Soldering Heat Resistibility 6.11 Crimp Tensile Strength 6.12 Post Retention Force 6.13 6.14 6.15 Sample Group 1 2 3 4 5 1,3 1,3 1.3 6 7 8 9 10 11 12 1 2 1 3 2 2 2 1 1 1 1 Contact Insertion / Extraction Force Connector Mating / Unmating Force Panel Insertion and Retention Force 1 1 1 Table 2 Rev. K 13 of 16 Product Specification 108-5118 Fig. 2 Rev. K Low Level Termination Resistance Measuring Method 14 of 16 Product Specification 108-5118 Fig. 3 Post Retention Force Measuring Method Fig. 4 Rev. K Contact Insertion/Extraction Force Measuring Method 15 of 16 Product Specification (Prepared by) Y.NAKAMURA Name (Checked by) J.TANIGAWA Name 11/MAR/87 Date (Approved by) N.ONOUE Name 12/MAR/87 Date LTR K Rev. K REVISION RECORD (Re-create in MS-Word format.) 108-5118 11/MAR/87 Date EC DR CHK APP DATE T.T K.Y T.F 02JUL08 16 of 16