59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.24 2 TOGGLE SWITCHES Military Purpose Toggle Switches DESCRIPTION Eaton's Military Purpose switches are designed to meet the requirements of MIL-S-83731 or JAN-S-23. Sealed Switches have a silicone rubber lever seal assembled between the lever and the bushing to resist the entrance of contaminants such as dust, sand or water into the contact structure. Lock versions. Circuit designations are stamped on the side of each switch. Medium Duty Quick-make/Quick break, wiping action. SPECIFICATIONS Contact Material: Ratings: Heavy Duty Movable -- Silver plated copper with fine or coin silver contact face button. Stationary -- Copper with fine or coin silver contact face button. See selection table. Circuits: 1PST, 1PDT, 2PST, 2PDT, 1P3T (ON-ON-ON), 4PST and 4PDT. Maintained and momentary action. The switch mechanisms are completely enclosed to resist the entrance of contaminants into the switch. All metal parts are plated to resist corrosion. The Heavy Duty Switches are offered in both Standard Toggle Lever and Lever Medium Duty Movable -- Copper silver plated. Stationary -- Bronze silver plated. Contact Action: Heavy Duty Slow-make/Slow-break butt contact. AC/DC RATED (MEDIUM DUTY) MIL-S-83731 SWITCHES SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position CATALOG NUMBERS DOWN Position BASE CIRCUIT SEE PAGE 4.28 Dimension "A" mm (inches) 23.01 (.906) 23.01 (.906) 23.01 (.906) MS25098-22 MS25098-29 MS25098-30 8261K22 8261K29 8261K30 MS25098-23 MS25098-26 8261K23 8261K26 MIL-S-83731 With Sealed Lever (Keyway) SINGLE POLE Q Q Q Q Q Military or JAN (ST) Solder Lug Terminals Dimension "B" mm (inches) Catalog Number SINGLE POLE 1 P. S.T. ON ON OFF NONE NONE NONE OFF OFF* ON* A -- -- -- 1 P. D.T. ON ON NONE NONE ON ON* B 23.80 (.937) 23.80 (.937) -- -- W W W 2 P.S.T. ON ON OFF NONE NONE NONE OFF OFF* ON* C -- -- -- 23.01 (.906) 23.01 (.906) 23.01 (.906) MS25100-22 MS25100-29 MS25100-30 8262K22 8262K29 8262K30 E E 2 P. D.T. ON ON NONE NONE ON ON* D 23.80 (.937) 23.80 (.937) -- -- MS25100-23 MS25100-26 8262K23 8262K26 DOUBLE POLE DOUBLE POLE * Momentary Contact. CURRENT RATINGS 2.24 CURRENT CAPACITY IN AMPERES PER POLE Code From Selection Table Part Number Q W E All MS25098 MS25100-22, 29, 30 MS25100-23, 26 125V ac, 60 Hz Resistive Load Inductive Load 3.0 3.0 1.0 1.5 1.5 1.0 59-01 Toggle Section 2 1/28/99 Terminal Types: Heavy Duty MIL-S-83731 Types Screw Terminals -- Brass designed to accept #6-32 x 6.35mm (.250) pan head (Cat. No. 11-1893) screws and Si bronze #6 Helical lockwasher (Cat. No. 16-1096). Furnished unassembled. Terminal screws are tin dipped to facilitate soldering if required. 2:46 PM Page 2.25 Hardware Supplied -- Solder Lug Terminals -- Tintillate plated brass. MIL-S-83731 Types: 2 hexagon facenuts (Cat. No. 15-966-6), 1 locking ring (Cat. No. 29-761) and 1 internal tooth lockwasher (Cat. No. 16-886). Furnished unassembled. Medium Duty MIL-S-83731 Types Solder Lugs -- Brass silver plated furnished with 2.39mm (.094) dia. hole. Base Material: Thermoset molding material. Jan-S-23 Types: 2 hexagon facenuts (Cat. No. 15-966-6). Furnished unassembled. Mounting Means: Threaded Bushing -- 11.89mm (.468)dia., 32 threads/inch. Keyway -- 1.73 x .89mm deep (.068 x .035 deep) -- provides anti-rotation feature. Heavy Duty Jan-S-23 Types Screw Terminals -- Brass designed to accept #6-32 x 4.78mm (.188) binding head (Cat. No. 811-2) screws. Furnished unassembled. 2 Dielectric: 1000V RMS minimum. 8261K22 Medium Duty Operating Temperature Range: -17.8C to +65.6C (0F 10 +150F). DIMENSIONS APPROXIMATE IN MM (INCHES) 1PDT MAINTAINED ACTION (SOLDER LUG) 1.78 (.070) 14 14 17.27 (.680) 8262K22 Medium Duty 17.45 (.687) 1.01 (.040) 15/32-32NS-2A 11.89 (.468) Dim. A 23.80 (.937) Dim. B 23.01 (.906) 1 2 3 (Ref.) 2.03 (.08) Dia. end terminal 31.75 (1.25) 2.29 (.09) Dia. center terminal 2PDT MAINTAINED ACTION (SOLDER LUG) 14 14 17.45 (.687) Dim. A 23.80 (.937) Dim. B 23.01 (.906) Heavy Duty 17.27 (.680) 1.01 (.040) 15/32-32NS-2A 11.89 (.468) 8801K22 1.78 (.070) 4 5 6 (Ref.) 1 2 3 (Ref.) 2.03 (.080) Dia. end terminal 31.75 (1.25) 2.29 (.090) Dia. center terminal 8820K16 Heavy Duty 2.25 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.26 2 TOGGLE SWITCHES Military Purpose Toggle Switches (continued) AC Rated (Heavy Duty) MIL-S-83731 Switches with Lever Seal AC RATED (HEAVY DUTY) MIL-S-83731 SWITCHES SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) CATALOG NUMBERS Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position DOWN Position BASE CIRCUIT SEE PAGE 4.28 Bushing Length "A" mm (inches) A 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) Screw Terminals with Sealed Lever Lever Length "B" mm (inches) MS Part Number Catalog Number 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35058-22 MS35058-24 MS35058-29 MS35058-25 MS35058-28 MS35058-30 8801K22 8801K23 8813K17 8813K18 8811K18 8811K17 B 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35058-21 MS35058-23 MS35058-26 MS35058-27 MS35058-31 8800K16 8810K15 8804K13 8812K14 8809K16 C 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35059-22 MS35059-24 MS35059-29 MS35059-25 MS35059-28 MS35059-30 8822K20 8822K21 8828K13 8828K12 8826K14 8826K15 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35059-21 MS35059-23 MS35059-26 MS35059-27 MS35059-31 8820K16 8824K14 8830K13 8834K5 8832K6 MS25201-4 MS25201-5 MS25201-6 MS25201-7 MS25201-8 MS25201-9 8860K4 8860K5 8860K6 8860K7 } 8860K8 } 8860K9 } (Keyway) ONE POLE Q Q W W W W ONE POLE 1 P. S.T. ON ON ON ON NONE OFF NONE OFF NONE OFF* OFF NONE OFF NONE OFF* NONE ON* ON* 1 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* 2 P. S.T. ON ON ON ON NONE OFF NONE OFF NONE OFF* OFF NONE OFF NONE OFF* NONE ON* ON* E E R R R 2 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* D 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) T T T T T T 1 P. 3.T in a 2P Base ON I ON I ON*I ON I ON I ON*I ON P ON*P ON*P ON P ON*P ON*P See Diagram On Page 4.28 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 4 P. S.T. ON ON ON NONE OFF NONE OFF OFF* OFF NONE OFF NONE NONE ON* ON* E 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) -- MS25068-24 MS25068-25 MS25068-28 -- 7660K12 7660K13 7668K7 7666K9 7666K6 4 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* F 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS25068-21 MS25068-23 MS25068-26 MS25068-27 MS25068-31 7662K7 7664K5 7674K5 7672K5 7670K6 Q Q W W W TWO POLE E E R R R R ON ON ON ON ON ON TWO POLE O O O { { { FOUR POLE Y Y U U U Y Y U U U FOUR POLE * Momentary Contact. CURRENT RATINGS CURRENT CAPACITY IN AMPERES PER POLE Code From Selection Table Switch Q W MS35058 E R T Y U Type of Operation 28V dc 115V ac, 400 Hz Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Maintained Momentary 7 5 25 20 15 10 -- -- 10 10 10 7 3 -- 10 -- 10 -- MS35059 Maintained Momentary 7 5 20 18 15 10 -- -- 20 11 -- -- 4 -- 20 -- 15 -- MS25201 ON-ON-ON 5 18 10 2 11 8 2 11 8 MS25068 Maintained Momentary 5 4 20 18 12 10 -- -- -- -- -- -- 4 2 20 11 15 5 I Across terminals 2-3 and 5-6. O Across terminals 1-2 and 5-6. P Across terminals 1-2 and 4-5. { Across terminals 2-3 and 4-5. } For "INDEPENDENT ON-ON-ON" circuit arrangement see page 4.28. 2.26 115V ac, 60 Hz Lamp Load 59-01 Toggle Section 2 DIMENSIONS 1/28/99 2:46 PM Page 2.27 APPROXIMATE IN MM (INCHES) ONE POLE MAINTAINED & MOMENTARY ACTION TWO POLE MAINTAINED ACTION Keyway 0.76 (.030) Deep 1.52 (.060) Wide 15/32-32 Thds. Keyway 0.76 (.030) Deep 1.52 (.060) Wide B 2 B 15/32-32 Thds. 15.75 (.620) 19.05 (.750) A A 33.27 (1.310) 28.45 (1.120) 26.42 (1.040) #6-32 x 4.57 (.180) Long Pan Head Screws 19.05 (.750) 33.27 (1.310) #6-32 X 6.35 (.250) Pan Head Screws Heavy Duty #6-32 X 6.35 (.250) Pan Head Screws TWO POLE MOMENTARY ACTION & 3 "ON" CIRCUITS 15/32-32 Thds. 8858K39 26.92 (1.060) Keyway 0.76 (.030) Deep 1.52 (.060) Wide B FOUR POLE MAINTAINED & MOMENTARY ACTION 15/32-32 Thds. Keyway 0.76 (.030) Deep 1.52 (.060) Wide B 36.32 (1.430) A 30.48 (1.200) 8859K44 A 33.53 (1.320) Heavy Duty 31.75 (1.250) #6-32 X 6.35 (.250) Long Pan Head Screws 7301K36 Heavy Duty 7310K38 Heavy Duty 2.27 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.28 2 TOGGLE SWITCHES Military Purpose Toggle Switches (continued) AC Rated (Heavy Duty) MIL-S-83731 Lever Lock Switches with Lever Seal AC RATED (HEAVY DUTY) MIL-S-83731 LEVER LOCK SWITCHES SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) CATALOG NUMBERS Circuit with Toggle in Rating UP Position Poles and Throw CENTER Position DOWN Position BASE CIRCUIT SEE PAGE 4.28 Lever Lock Bushing Style (see below) Bushing Length "A" mm (inches) 14.27 (.562) 14.27 (.562) 14.27 (.562) Screw Terminals with Sealed Lever Lever Lock Length "B" mm (inches) MS Part Number Catalog Number 25.40 (1.000) 25.40 (1.000) 25.40 (1.000) MS25125-C2 MS25125-E2 MS25125-J4 8857K47 8857K48 8857K49 MS25125-B1 MS25125-C3 MS25125-E3 8857K40 8857K45 8857K44 MS25126-A1 MS25126-B1 MS25126-E3 8858K39 8858K40 8858K44 MS25127-E3 8859K44 (Keyway) ONE POLE ONE POLE 1 P. S.T. ON ON ON NONE NONE OFF OFF OFF NONE A 3 4 5 1 P. D.T. ON ON ON OFF NONE NONE ON ON ON B 2 3 4 14.27 (.562) 14.27 (.562) 14.27 (.562) 25.40 (1.000) 25.40 (1.000) 25.40 (1.000) W W W 2 P.D.T. ON ON ON ON ON ON C 1 2 4 14.27 (.562) 14.27 (.562) 14.27 (.562) 25.40 (1.000) 25.40 (1.000) 25.40 (1.000) E 4 P. D.T. ON ON F 4 14.27 (.562) 25.40 (1.000) Q Q Q Q Q Q TWO POLE TWO POLE OFF OFF NONE FOUR POLE FOUR POLE NONE Indicates direction against which lever is locked. CURRENT RATINGS CURRENT CAPACITY IN AMPERES PER POLE Code From Selection Table Switch Q MS25125 W MS25126 E MS25127 DIMENSIONS Type of Operation 28V dc 115V ac, 60 Hz 115V ac, 400 Hz Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Maintained 5 20 15 -- -- -- 3 10 10 Maintained 7 20 15 -- -- -- 4 20 15 Maintained 5 20 15 -- -- -- 4 20 15 APPROXIMATE IN MM (INCHES) SINGLE POLE DOUBLE POLE Keyway 0.76 (.030) Deep 1.52 (.060) Wide 15/32-32 Thds. 15.75 (.620) Keyway 0.76 (.030) Deep 1.52 (.060) Wide 15/32-32 Thds. Keyway 0.76 (.030) Deep x 1.52 (.060) Wide B 15/32-32 Thds. B 28.45 (1.120) A 33.27 (1.310) 31.75 (1.250) 33.27 (1.310) #6-32 Screws #6-32 Screws B A 22.86 (.900) A 28.96 (1.140) FOUR POLE 40.39 (1.590) 33.27 (1.310) #6-32 Screws LEVER LOCK BUSHING STYLES Q STYLE 1 STYLE 2 STYLE 3 STYLE 4 STYLE 5 Locked In Three Positions Locked In Center Positions Locked In Keyway Side Locked Out Of Center Position Locked In Center And Side Opposite Keyway Q For pictoral representation only -- keyway on right hand side. 2.28 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.29 Military Purpose Toggle Switches (continued) AC Rated (Heavy Duty) Military (Jan-S-23 Equivalents) with Unsealed Lever ) AC RATED (HEAVY DUTY) MILITARY JAN-S-23 EQUIVALENTS SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) CATALOG NUMBERS Circuit with Toggle in UP Position Poles and Throw Rating CENTER Position DOWN Position BASE CIRCUIT SEE PAGE 4.28 Solder Lug Terminals Bushing Length Bushing Length "A" mm (inches) "B" mm (inches) Former Jan-S-23 with Unsealed Lever (Keyway) ONE POLE Q W W Q Q W W W Screw Terminals Catalog Number Former Jan-S-23 with Unsealed Lever Catalog Number 2 ONE POLE A 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-42A ST-42B ST-42C 7300K38 7304K38 7303K38 ST-40A ST-40B ST-40C 7300K36 7304K36 7303K36 B 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-42E ST-42D ST-42F ST-42G ST-42H 7301K38 7302K38 7307K38 7306K38 7305K38 ST-40E ST-40D ST-40F ST-40G ST-40H 7301K36 7302K36 7307K36 7306K36 7305K36 OFF OFF* ON* C 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-52K ST-52L ST-52M 7310K38 7314K38 7313K38 ST-50K ST-50L ST-50M 7310K36 7314K36 7313K36 ON ON ON* ON* ON* D 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-52P ST-52N ST-52R ST-52S ST-52T 7311K38 7312K38 7317K38 7316K38 7315K38 ST-50P ST-50N ST-50R ST-50S ST-50T 7311K36 7312K36 7317K36 7316K36 7315K36 1 P. S.T. ON ON OFF NONE NONE NONE OFF OFF* ON* 1 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* E R R 2 P. S.T. ON ON OFF NONE NONE NONE E E R R R 2 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF TWO POLE TWO POLE * Momentary Contact. CURRENT RATINGS CURRENT CAPACITY IN AMPERES PER POLE Code From Selection Table Type of Operation Q W Maintained Momentary E R Maintained Momentary 30V dc Lamp Load 125V ac, 60 Hz 250V ac, 60 Hz Resistive Load Inductive Load Resistive Load Inductive Load Horse Power 20 15 15 10 15 15 -- -- -- -- 30 20 15 10 25 15 -- -- -- -- ONE POLE Inductive Load Horse Power 6 6 -- -- -- -- 9 6 -- -- -- -- ONE POLE 5 4 TWO POLE DIMENSIONS Resistive Load TWO POLE 7 5 APPROXIMATE IN MM (INCHES) 1PDT MAINTAINED ACTION 2PDT MAINTAINED ACTION 28 2PDT MOMENTARY ACTION 28 14 14 19.05 (.750) 28.45 (1.120) B 15/32 Dia. 15.75 (.62) Keyway 0.76 -1.02 D.X 1.52 -1.78 W. (.030 -.040) (.060 -.070) 18 20.32 (.800) B 15/32-32 Thds. A Keyway 0.76 -1.02 D. X 1.52 -1.78 W. (.030 -.040) (.060 -.070) B A A 19.30 (.760) 0.76 (.030) Ref. 26.42 (1.040) 23.11 (.910) Keyway 0.76 -1.02 D. X 1.52 -1.78 W. (.060 -.070) (.030 -.040) 0.76 (.030) Ref. 6.86 (.270) 60 #6-32 X 4.57 (.180) Long Binding Head Screw 19.05 (.750) 36 4.57 (.180) 1.02 (.040) 7.62 (.300) 2.29