63860-2000 Fine Adjust Applicator FineAdjust Applicator Specification Sheet Part No. 63860-2000 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Terminal Series No. 70058-00** 71851-000* Wire Size AWG mm 24-30 0.20-0.05 24-30 0.20-0.05 Insulation Diameter mm In. 1.01-1.52 .040-.060 1.01-1.52 .040-.060 Strip Length mm In. 3.17-3.56 .125-.140 3.17-3.56 .125-.140 DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63860-2000 Release Date: 08-04-99 Revision: B Revision Date: 01-26-04 UNCONTROLLED COPY Page 1 of 5 63860-2000 Fine Adjust Applicator CRIMP SPECIFICATION 70058-00** 71851-000* mm 0.20-0.50 0.20-0.50 Bend up Bend down Terminal Series No. 70058-00** 71851-000* In. .008-.020 .008-.020 Twist Degree 3 3 Cut-off Tab Max. Front Rear mm In. mm In. 0.13 .005 .08 .003 0.13 .005 .08 .003 Bell mouth Terminal Series No. Roll Degree 3 3 3 3 8 8 Conductor Brush mm 0.00-1.00 0.00-1.00 Punch Width mm (Ref) Conductor Insulation mm In mm In 1.00 .039 1.60 .063 1.00 .039 1.60 .063 In. .000-.039 .000-.039 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 70058-00** 70058-00** 70058-00** 70058-00** 71851-000* 71851-000* 71851-000* 71851-000* Wire Size 2 AWG mm 24 0.20 26 0.12 28 0.08 30 0.05 24 26 28 30 0.20 0.12 0.08 0.05 Crimp Height mm In. 0.79-0.84 .031-.033 0.74-0.79 .029-.031 0.71-0.76 .028-.030 0.66-0.71 .026-.028 0.79-0.84 0.74-0.79 0.71-0.76 0.66-0.71 .031-.033 .029-.031 .028-.030 .026-.028 Pull Force Min. N Lb. 22.2 5.0 13.3 3.0 8.9 2.0 6.7 1.5 22.2 13.3 8.9 6.7 5.0 3.0 2.0 1.5 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63860-2000 Release Date: 08-04-99 Revision: B Revision Date: 01-26-04 UNCONTROLLED COPY Page 2 of 5 63860-2000 Fine Adjust Applicator PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Order No Engineering No. Description Quantity 63860-2000 63860-2000 FineAdjust Applicator (Fig. 1) REF 63444-1018 63444-1018 Conductor Punch 1Y 63445-1031 63445-1031 Conductor Anvil 1Y 63446-1622 63446-1622 Insulation Punch 1Y 63445-1630 63445-1630 Insulation Anvil 1Y 63443-0003 63443-0003 Cut-Off Plunger 2Y 63443-0012 63443-0012 Front Plunger Retainer 1Y 63443-1402 63443-1402 Cut-off Die Blade 1Y 63443-1002 63443-1002 Rear Plunger Retainer 1Y 11-24-1067 4996-4 Cut-Off Plunger Spring 2 11-40-4039 8302-5 Front Plunger Striker 1 63443-0021 63443-0021 Lower Tooling Key 1 63443-6003 63443-6003 Rear Cover 1 11-18-4094 60709A111 Front Cover 1 11-18-4020 60704-8 Wire Stop 1 63800-4900 63800-4900 FineAdjust Applicator 1 63443-3060 63443-3060 Rear Plunger Striker 1 63443-2102 63443-2102 Front Spacer 1 63443-2103 63443-2103 Rear Spacer 1 11-24-1149 4996-37 Shank 1 11-40-4274 8331-8 Hold Down Blade 1 11-17-0022 1739-21 Hold Down Spring 1 63860-2015 63860-2015 *Drag Frame (Modified) 1 N/A N/A M3 by 6Lg. SHCS 2** N/A N/A M4 by 10Lg. SHCS 2** N/A N/A M4 by 12Lg. BHCS 2** N/A N/A M4 by 35Lg. SHCS 1** N/A N/A M4 by 50Lg. SHCS 1** N/A N/A M5 by 12Lg. SHCS 1** N/A N/A #5-40 by 3/8"Lg. SHCS 1** N/A N/A 1/8 " Tubular by 0.24" Lg. Rivet Pin 1** N/A N/A #10-32 by 1/4"Lg. BHCS 1** 63860-2070 63860-2070 Tool Kit (All Y Items) REF * Frame part - To be modified ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-6457270). Doc No. 63860-2000 Release Date: 08-04-99 Revision: B Revision Date: 01-26-04 UNCONTROLLED COPY Page 3 of 5 63860-2000 Fine Adjust Applicator Assembly Drawing 15 31 1 3 25 (2) 21 10 12 16 19 24 20 (2) 29 (2) 23 13 5 (2) 9 6 15 22 (2) 26 8 7 27 17 18 14 28 11 30 (Install and grind flat with ottom of Tooling Key) 2 4 Figure 1 Doc No. 63860-2000 Release Date: 08-04-99 Revision: B Revision Date: 01-26-04 UNCONTROLLED COPY Page 4 of 5 63860-2000 Fine Adjust Applicator NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346"). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer's instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63860-2000 Release Date: 08-04-99 Revision: B Revision Date: 01-26-04 UNCONTROLLED COPY Page 5 of 5