Bulletin I27296 12/06 MT..KBPbF SERIES THREE PHASE AC SWITCH Power Modules Features Package fully compatible with the industry standard INT-Apak power modules series High thermal conductivity package, electrically insulated case Outstanding number of power encapsulated components 50 A 90 A 100 A Excellent power volume ratio 4000 VRMS isolating voltage UL E78996 approved TOTALLY LEAD-FREE Description A range of extremely compact, encapsulated three phase AC-switches offering efficient and reliable operation. They are intended for use in general purpose and heavy duty applications as control motor starter. Major Ratings and Characteristics Parameters IO 54MT.KB 94MT.KB 104MT.KB Units 50 90 100 A 80 80 80 C IFSM @ 50Hz 390 950 1130 A @ 60Hz 410 1000 1180 A @ 50Hz 770 4525 6380 A2s @ 60Hz 700 4130 5830 A2s 7700 45250 63800 A2s @ TC 2 I t I2t VRRM range 800 to 1600 V TSTG range - 40 to 125 C TJ - 40 to 125 C range Document Number: 94351 www.vishay.com 1 54-94-104MT..KBPbF Series Bulletin I27296 12/06 ELECTRICAL SPECIFICATIONS Voltage Ratings Type number Voltage Code 54MT..KB 94/104MT..KB VRRM, maximum repetitive peak reverse voltage V VRSM, maximum non-repetitive peak reverse voltage V VDRM, max. repetitive IRRM /IDRMmax. peak off-state voltage, @ TJ = 125C gate open circuit V mA 80 800 900 800 100 1000 1100 1000 120 1200 1300 1200 140 1400 1500 1400 160 1600 1700 1600 80 800 900 800 100 1000 1100 1000 120 1200 1300 1200 140 1400 1500 1400 160 * For single AC switch 1600 1700 1600 20 * 40 * Forward Conduction Parameter 54MT.KB 94MT.KB 104MT.KB Units Conditions IO Maximum IRMS output current @ Case temperature 80 ITSM Maximum peak, one-cycle 390 forward, non-repetitive 410 1000 1180 t = 8.3ms reapplied on state surge current 330 800 950 t = 10ms 100% VRRM 345 840 1000 t = 8.3ms reapplied 770 4525 6380 700 4130 5830 I2t I2t Maximum I t for fusing 2 Maximum I2t for fusing VT(TO)1 Low level value of threshold 50 90 100 A 80 80 C 950 1130 A As 2 For all conduction angle t = 10ms No voltage t = 10ms No voltage t = 8.3ms reapplied 540 3200 4510 t = 10ms 100% VRRM 500 2920 4120 t = 8.3ms reapplied 7700 45250 63800 A2s 1.16 0.99 0.99 V 1.44 1.19 1.15 12.54 4.16 3.90 11.00 3.56 3.48 2.68 1.55 1.53 Initial TJ = TJ max. t = 0.1 to 10ms, no voltage reapplied (16.7% x x IT(AV) < I < x IT(AV)), @ TJ max. voltage VT(TO)2 High level value of threshold (I > x IT(AV)), @ TJ max. voltage rt1 Low level value on-state m (16.7% x x IT(AV) < I < x IT(AV)), @ TJ max. slope resistance rt2 High level value on-state (I > x IT(AV)), @ TJ max. slope resistance VTM Maximum on-state voltage drop di/dt Max. non-repetitive rate V Ipk = 150A, TJ = 25C tp = 400s single junction 150 A/s Ig = 500mA,tr < 0.5 s, tp > 6 s of rise of turned on current IH Max. holding current 200 TJ = 25oC, anode supply = 6V, mA IL Max. latching current Document Number: 94351 TJ = 25oC, from 0.67 VDRM, ITM = x IT(AV), 400 resistive load, gate open circuit TJ = 25oC, anode supply = 6V, resistive load www.vishay.com 2 54-94-104MT..KBPbF Series Bulletin I27296 12/06 Blocking Parameter VINS 54MT.KB 94MT.KB 104MT.KB Units Conditions RMS isolation voltage 4000 V 500 V/s TJ = 25oC all terminal shorted f = 50Hz, t = 1s dv/dt Max. critical rate of rise of off-state voltage (*) TJ = TJ max., linear to 0.67 VDRM, gate open circuit (*) Available with dv/dt = 1000V/s, to complete code add S90 i.e. 104MT160KBS90. Triggering Parameter PGM 54MT.KB 94MT.KB 104MT.KB Units Conditions Max. peak gate power 10 W TJ = TJ max. PG(AV) Max. average gate power 2.5 IGM Max. peak gate current 2.5 A -VGT Max. peak negative 10 V Max. required DC gate 4.0 V voltage to trigger 2.5 TJ = 25C 1.7 TJ = 125C gate voltage VGT IGT Max. required DC gate 270 current to trigger 150 TJ = - 40C Anode supply = 6V, resistive load Max. gate voltage 0.25 V 6 mA mA TJ = 25C TJ = 125C 80 VGD TJ = - 40C Anode supply = 6V, resistive load @ TJ = TJ max., rated VDRM applied that will not trigger IGD Max. gate current that will not trigger Thermal and Mechanical Specifications Parameter TJ 54MT.KB 94MT.KB 104MT.KB Units Conditions Max. junction operating -40 to 125 C -40 to 125 C temperature range Tstg Max. storage temperature range RthJC Max. thermal resistance, 0.52 0.39 0.34 junction to case 1.05 0.77 0.69 DC operation per junction 0.56 0.40 0.36 180 Sine cond. angle per single AC switch 1.12 0.80 0.72 RthCS Max. thermal resistance, K/W DC operation per single AC switch 180 Sine cond. angle per junction 0.03 K/W Per module Nm A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the compound. Lubricated threads. case to heatsink Mounting surface smooth, flat and greased T Mounting to heatsink 4 to 6 torque 10% to terminal 3 to 4 wt Approximate weight Document Number: 94351 225 g www.vishay.com 3 54-94-104MT..KBPbF Series Bulletin I27296 12/06 R Conduction (per Junction) (The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC) Devices Sinusoidal conduction @ TJ max. Rectangular conduction @ TJ max. 180o 120o 90o 60o 30o 180o 120o 90o 60o 30o 54MT.KB 0.072 0.085 0.108 0.152 0.233 0.055 0.091 0.117 0.157 0.236 94MT.KB 0.033 0.039 0.051 0.069 0.099 0.027 0.044 0.055 0.071 0.100 104MT.KB 0.027 0.033 0.042 0.057 0.081 0.023 0.037 0.046 0.059 0.082 Units K/W Ordering Information Table Device Code 1 - 10 4 1 2 MT 160 3 4 K B PbF 5 6 Current rating code: 5 = 50 A (Avg) 9 = 90 A (Avg) 10 = 100 A (Avg) 2 - AC Switch 3 - Essential part number 4 - Voltage code: Code x 10 = VRRM (See Voltage Ratings Table) 5 - Generation II 6 - PbF = Lead-Free NOTE: To order the Optional Hardware see Bulletin I27900 Document Number: 94351 www.vishay.com 4 54-94-104MT..KBPbF Series Bulletin I27296 12/06 Outline Table (with optional barriers) All dimensions in millimeters (inches) Outline Table (without optional barriers) All dimensions in millimeters (inches) Document Number: 94351 www.vishay.com 5 54-94-104MT..KBPbF Series 130 1000 54MT..KB Series Device Fully Turned-on 120 110 100 Per Single AC Switch 90 80 70 60 For all Conduction Angles 0 10 20 30 40 TJ = 25C Instantaneous On-state Current (A) Maximum Allowable Case Temperature (C) Bulletin I27296 12/06 50 TJ = 125C 100 10 54MT..KB Series Per Junction 1 60 0 1 2 3 4 5 6 RMS Output Current (A) Instantaneous On-state Voltage (V) Fig. 1 - Current Ratings Characteristic Fig. 2 - Forward Voltage Drop Characteristics 0.5 K/W 0.7 K/W 1K /W 150 Conduction Angle 100 2 K/W 50 0 aR elt -D 200 W K/ .05 =0 K/ W 0. 3K /W SA 0. 2 W K/ 250 180 120 90 60 30 R th 54MT..KB Series TJ = 125C Device Fully Turned-on 300 1 0. Maximum Total Power Loss (W) (Per Total Module) 350 0 10 20 30 40 50 RMS Output Current (A) 60 0 25 50 75 100 125 Maximum Allowable Ambient Temperature (C) Fig. 3 - Total Power Loss Characteristics At Any Rated Load Condition And With Rated VRRM Applied Following Surge. Initial TJ = 125C @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s 325 300 275 250 225 200 54MT..KB Series Per Junction 175 150 1 10 100 Number Of Equal Amplitude Half Cycle Current Pulses (N) Fig. 4 - Maximum Non-Repetitive Surge Current Document Number: 94351 400 Peak Half Sine Wave On-state Current (A) Peak Half Sine Wave On-state Current (A) 350 Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Control Of Conduction May Not Be Maintained. Initial TJ = 125C No Voltage Reapplied Rated VRRM Reapplied 350 300 250 200 54MT..KB Series Per Junction 150 0.01 0.1 1 Pulse Train Duration (s) Fig. 5 - Maximum Non-Repetitive Surge Current www.vishay.com 6 54-94-104MT..KBPbF Series 130 1000 94MT..KB Series Device Fully Turned-on 120 Instantaneous On-state Current (A) Maximum Allowable Case Temperature (C) Bulletin I27296 12/06 110 100 90 Per Single AC Switch 80 70 60 50 For all Conduction Angles 100 TJ = 25C 10 94MT..KB Series Per Junction 1 0 20 40 60 80 100 TJ = 125C 0 120 1 2 3 4 5 RMS Output Current (A) Instantaneous On-state Voltage (V) Fig. 6 - Current Ratings Characteristic Fig. 7 - Forward Voltage Drop Characteristics 450 Maximum Total Power Loss (W) (Per Total Module) 200 150 0.5 K/W 0.7 K/W Conduction Angle 1 K/W 100 50 0 aR elt -D 0.3 K/W W K/ .03 =0 250 K/ W SA 300 0. 15 180 120 90 60 30 R th 350 /W 5K 0.0 94MT..KB Series TJ = 125C Device Fully Turned-on 400 1.5 K/W 0 10 20 30 40 50 60 70 80 90 100 0 RMS Output Current (A) 25 50 75 100 125 Maximum Allowable Ambient Temperature (C) Fig. 8 - Total Power Loss Characteristics At Any Rated Load Condition And With Rated VRRM Applied Following Surge. Initial TJ = 125C 700 @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s 650 600 550 500 450 94MT..KB Series Per Junction 400 350 1 10 100 Number Of Equal Amplitude Half Cycle Current Pulses (N) Fig. 9 - Maximum Non-Repetitive Surge Current Document Number: 94351 1000 Peak Half Sine Wave On-state Current (A) Peak Half Sine Wave On-state Current (A) 750 Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Control Of Conduction May Not Be Maintained. Initial T J = 125C No Voltage Reapplied Rated V RRMReapplied 900 800 700 600 500 400 94MT..KB Series Per Junction 300 0.01 0.1 1 Pulse Train Duration (s) Fig. 10 - Maximum Non-Repetitive Surge Current www.vishay.com 7 54-94-104MT..KBPbF Series 1000 130 104MT..KB Series Device Fully Turned-on 120 Instantaneous On-state Current (A) Maximum Allowable Case Temperature (C) Bulletin I27296 12/06 110 100 Per Single AC Switch 90 80 70 60 For all Conduction Angles 100 TJ = 25C 10 104MT..KB Series Per Junction 1 0 20 40 60 80 100 TJ = 125C 120 0 1 2 3 4 5 Instantaneous On-state Voltage (V) RMS Output Current (A) Fig. 12 - Forward Voltage Drop Characteristics Fig. 11 - Current Ratings Characteristic 500 W K/ .03 =0 0.3 K/W 250 100 0.5 K/W 0.7 K/W 1 K/W 50 1.5 K/W 200 Conduction Angle 150 0 20 40 60 80 100 RMS Output Current (A) 120 0 25 aR elt -D Maximum Total Power Loss (W) (Per Total Module) SA 300 0 R th 350 15 0. 400 /W 5K 0.0 W K/ 104MT..KB Series 180 TJ = 125C 120 Device Fully 90 Turned-on 60 30 450 50 75 100 125 Maximum Allowable Ambient Temperature (C) Fig. 13 - Total Power Loss Characteristics 1000 At Any Rated Load Condition And With Rated VRRM Applied Following Surge. Initial TJ= 125C 900 @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s 800 700 600 500 400 104MT..KB Series Per Junction 1 10 100 Number Of Equal Amplitude Half Cycle Current Pulses (N) Fig. 14 - Maximum Non-Repetitive Surge Current Document Number: 94351 1200 Peak Half Sine Wave On-state Current (A) Peak Half Sine Wave On-state Current (A) 1100 Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Control Of Conduction May Not Be Maintained. Initial TJ = 125C No Voltage Reapplied Rated VRRMReapplied 1100 1000 900 800 700 600 500 104MT..KB Series Per Junction 400 0.01 0.1 1 Pulse Train Duration (s) Fig. 15 - Maximum Non-Repetitive Surge Current www.vishay.com 8 54-94-104MT..KBPbF Series Transient Thermal Impedance ZthJC (K/W) Bulletin I27296 12/06 10 Steady State Value R thJC = 1.05 K/W 1 R thJC = 0.77 K/W 54MT..KB Series 94MT..KB Series R thJC = 0.69 K/W (DC Operation) 104MT..KB Series 0.1 0.01 Per Junction 0.001 0.001 0.01 0.1 1 10 Square Wave Pulse Duration (s) Fig. 16 - Thermal Impedance ZthJC Characteristics Rectangular gate pulse a) Recommended load line for rated di/dt: 20 V, 30 ohms tr = 0.5 s, tp >= 6 s b) Recommended load line for <= 30% rated di/dt: 20 V, 65 ohms tr = 1 s, tp >= 6 s 10 (1) PGM = 100 W, tp = 500 s (2) PGM = 50 W, tp = 1 ms (3) PGM = 20 W, tp = 25 ms (4) PGM = 10 W, tp = 5 ms (b) (a) TJ = -40 C TJ = 125 C 1 TJ = 25 C Instantaneous Gate Voltage (V) 100 (4) (3) (2) (1) VGD IGD 0.1 0.001 0.01 54/ 94/ 104MT..KB Series Frequency Limited by PG(AV) 0.1 10 1 100 1000 Instantaneous Gate Current (A) Fig. 17 - Gate Characteristics Data and specifications subject to change without notice. This product has been designed and qualified for Industrial Level and Lead-Free. Qualification Standards can be found on IR's Web site. IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7309 12/06 Document Number: 94351 www.vishay.com 9 Legal Disclaimer Notice Vishay Notice The products described herein were acquired by Vishay Intertechnology, Inc., as part of its acquisition of International Rectifier's Power Control Systems (PCS) business, which closed in April 2007. Specifications of the products displayed herein are pending review by Vishay and are subject to the terms and conditions shown below. Specifications of the products displayed herein are subject to change without notice. Vishay Intertechnology, Inc., or anyone on its behalf, assumes no responsibility or liability for any errors or inaccuracies. Information contained herein is intended to provide a product description only. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Vishay's terms and conditions of sale for such products, Vishay assumes no liability whatsoever, and disclaims any express or implied warranty, relating to sale and/or use of Vishay products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications. Customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Vishay for any damages resulting from such improper use or sale. International Rectifier(R), IR(R), the IR logo, HEXFET(R), HEXSense(R), HEXDIP(R), DOL(R), INTERO(R), and POWIRTRAIN(R) are registered trademarks of International Rectifier Corporation in the U.S. and other countries. All other product names noted herein may be trademarks of their respective owners. Document Number: 99901 Revision: 12-Mar-07 www.vishay.com 1