Product Specification
108-5342
06 MAR 08 Rev.D3
タイコ エレクトロニクス アンプ株式会社 神奈川県川崎市高津区久本 3-5-8
TEL.044-844-8079 FAX.044-812-3203
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Copyright 1998 by Tyco Electronics AMP K.K.. All Rights Reserved.
＊ は商標です。
1 of 12
040
040040
040Ⅱ
ⅡⅡ
Ⅱ/
//
/070
070070
070Ⅱ
ⅡⅡ
Ⅱ Hybrid I/O Conn
Hybrid I/O Conn Hybrid I/O Conn
Hybrid I/O Connector MK
ector MKector MK
ector MK-
--
-Ⅱ for
Ⅱ forⅡ for
Ⅱ for
Wire
WireWire
Wire-
--
-to
toto
to-
--
-Board Termination
Board TerminationBoard Termination
Board Termination
1. Scope
1. Scope1. Scope
1. Scope :
: :
:
1.1 Contents
1.1 Contents1.1 Contents
1.1 Contents :
: :
:
This specification covers the requirements for product performance, test methods and quality assurance
provisions of 040Ⅱ/070 Ⅱ Hybrid I/O Connector MK-Ⅱ for Wire-to-Board Termination.
Applicable product descriptions and part numbers are as shown in Appendix 1.
2
22
2.
..
. Applicable Documents
Applicable Documents Applicable Documents
Applicable Documents :
: :
:
The following documents form a part of this specification to the extent specified herein. In the event of conflict
between the requirements of this specification and the product drawing, the product drawing shall take
precedence. In the event of conflict between the requirements of this specification and the referenced documents,
this specification shall take precedence.
2.1 A
2.1 A2.1 A
2.1 AMP Specifications
MP SpecificationsMP Specifications
MP Specifications :
: :
:
A. 109-5000: Test Specification, General Requirements for Test Methods.
Application Specification
B. 114-5159 : Crimping 040 Ⅱ Series Receptacle & Tab Contact
114-5160 : Crimping 070 Ⅱ Series Receptacle & Tab Contact
114-5198 : Crimping 070 Ⅲ(Unsealed) Receptacle Contact
501-5303 : Test Report
2.2 Commercial Standards and Specifications
2.2 Commercial Standards and Specifications2.2 Commercial Standards and Specifications
2.2 Commercial Standards and Specifications :
: :
:
A. JASO D605 Multi-pole Connector for Automobiles
B. JASO D7101 Test Methods for Plastic Molded Parts
C. JIS C3406 Low Voltage Wires and Cables for Automobiles
D. JIS D0203 Method of Moisture, Rain and Spray Test for Automobile Parts
E. JIS D0204 Methods of High and Low Temperature Test for Automobile Parts
F. JIS D1601 Vibration Testing Method for Automobile Parts
G. JIS R5210 Portland Cement
H. MIL-STD-202 Testing Method 208: Method of Soldering
Product Specification
108-5342
2 of 12 Rev.D3
3. Requirements
3. Requirements3. Requirements
3. Requirements :
: :
:
3.1 Design and Construction
3.1 Design and Construction3.1 Design and Construction
3.1 Design and Construction :
: :
:
Product shall be of the design, construction and physical dimensions specified in the applicable product
drawing.
3.2
3.23.2
3.2 Materials
MaterialsMaterials
Materials :
: :
:
A. Contact :
a. Receptacle Contact : Pre-Tin Brass or Pre-tin Phosphor Bronze, or Plain Brass with Selective Gold
plating over nickel under plating, or plain Phosphor Bronze with Selective Gold
plating over nickel under plating.
b. Tab Contact : Pre-Tinned Brass or Selective-Tin
Plain Brass with Selective Gold plating over nickel under plating.
B. Housing : PBT resin
3.3
3.33.3
3.3 Ratings
RatingsRatings
Ratings :
: :
:
Temperature Rating: -30℃ to 105℃
3.4
3.43.4
3.4 Performance and Test Descriptions
Performance and Test DescriptionsPerformance and Test Descriptions
Performance and Test Descriptions :
: :
:
The product shall be designed to meet the electrical, mechanical and environmental performance requirements
specified in Fig.2. All tests shall be performed in the room temperature, unless otherwise specified.
Product Specification
108-5342
3 of 12 Rev.D3
3.5 Test Requirements and Procedures Summary:
3.5 Test Requirements and Procedures Summary:3.5 Test Requirements and Procedures Summary:
3.5 Test Requirements and Procedures Summary:
Para. Test Items Requirements Procedures
3.5.1 Confirmation of
Product
Product shall be conforming to the
requirements of applicable product
drawing and Application
Specification.
No. 114-5159, 114-5160
Visually, dimensionally and functionally
inspected per applicable quality inspection
plan.
Electrical Requirements
3.5.2
Termination
Resistance
(Specified
Current)
(040Ⅱ) 10mΩMax. (Initial)
20mΩMax. (Final)
(070Ⅱ,Ⅲ) 3mΩMax. (Initial)
10mΩMax. (Final)
Measure initial millvolt drop of contact test
circuit in mated connectors, Fig.3
AMP Spec. 109-5311-2
3.5.3
Termination
Resistance
(Low Level)
(040Ⅱ) 10mΩMax. (Initial)
20mΩMax. (final)
(070Ⅱ,Ⅲ) 3mΩMax. (Initial)
10mΩMax. (final)
Subject mated contacts assembled in housing
to closed circuit current of 10mA Max. at
open circuit voltage of 20mVMax.
Fig.3.
AMP Spec. 109-5311-1
3.5.4 Dielectric
Strength
No creeping discharge nor flashover
shall occur.
1kVAC for 1 minute.
Test between adjacent circuits of
mated/unmated connectors.
AMP Spec. 109-5301
3.5.5
Insulation
Resistance
100MΩMin.
Impressed voltage 500V DC.
Test between adjacent circuits of mated
connectors.
AMP Spec. 109-5302
3.5.6 Current Leakage
1mA Max. 12V DC impressed 1min.
AMP Spec. 109-5312
3.5.7 Temperature
Rising
60℃Max. under loaded specified
current.
Measure temperature rising by energized
current.
AMP Spec. 109-5310
3.5.8 Current Cycling
(040 Ⅱ) 20mΩMax. (Final)
(070 Ⅱ,Ⅲ) 10mΩMax. (Final)
No ignition is allowed during the
test.
Applied Current : Fig 6 & 7.
45minutes “ON”, 15minutes “OFF” 200
cycles.
AMP Spec. 109-5308
Fig. 1 (To be continued)
Product Specification
108-5342
4 of 12 Rev.D3
Physical Requirements
Para. Test Items Requirements Procedures
Vibration Frequency :
20～200～20Hz/3min.
Accelerated Velocity :
44.1m/s
2
(4.5G)
Vibration
Direction
Up and
Down
Back and
Forth
Right
and Left
Direction 4 hours
2 hours 2 hours
3.5.9 Vibration(High
Frequency)
No electrical discontinuity greater
than 1μsec. Shall occur.
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
AMP Spec. 109-5202
Vibration Frequency :
20～200～20Hz/3min.
Accelerated Velocity :
44.1m/s
2
(4.5G)
Vibration
Direction
Up and
Down
Back and
Forth
Right
and Left
Direction 4 ho
urs
2 hours 2 hours
3.5.10 Vibration +
Current Cycle
No electrical discontinuity greater
than 1μsec. Shall occur.
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
Test Current : (040 Ⅱ) 4.4A DC
(070 Ⅱ,Ⅲ) 10A DC
3.5.11 Contact Mating
Force
040 Ⅱ Series : 5.8N Max.
070 Ⅱ,Ⅲ Series : 5.8N Max.
Operation Speed : 100mm/min.
Measure the force required to mate
contacts.
AMP Spec. 109-5206
3.5.12 Contact Unmating
Force
040 Ⅱ Series : 0.98N Min. (Sn)
0.69N Min. (Au)
070 Ⅱ,Ⅲ Series : 0.98N Min. (Sn)
0.69N Min. (Au)
Operation Speed : 100mm/min.
Measure the force required to unmate
contacts.
AMP Spec. 109-5206
3.5.13 Connector Mating
Force
12Pos. 69N Max.
16Pos. 69N Max.
22Pos. 88.3N Max.
26Pos. 98.1N Max.
Operation Speed : 100mm/min.
Measure the force required to mate
contacts.
AMP Spec. 109-5206
3.5.14 Connector
Unmating Force
12Pos. 69N Max.
16Pos. 69N Max.
22Pos. 88.3N Max.
26Pos. 98.1N Max.
Operation Speed : 100mm/min.
Measure the force required to unmate
contacts.
AMP Spec. 109-5206
3.5.15 Housing Locking
Strength 98N Min.
Measure housing locking strength.
Operation Speed : 100mm/min.
AMP Spec. 109-5210
3.5.16 Contact Insertion
Force 9.8N Max. per contact
Measure the force required to insert
contacts into housing.
AMP Spec. 109-5211
Fig. 1 (To be continued)
Product Specification
108-5342
5 of 12 Rev.D3
Para. Test Items Requirements Procedures
3.5.17 Contact Retention
Force (Pre-Lock)
49N Min.
Apply an axial pull-off load to crimped wire.
Operation Speed: 100mm/min.
AMP Spec. 109-5212
3.5.18
Contact Retention
Force
(Secondary Lock)
78N Min.
Measure contact retention force with
secondary lock set in effect.
Operation Speed: 100mm./min.
Wire Size Crimp Tensile
mm
2
(AWG) N
0.3 #22 58 min.
0.5 #20 88 min.
0.85 #18 127 min.
3.5.19 Crimp Tensile
Strength
1.25 #16 177 min.
Apply an axial pull-off load to crimped wire
of contact secured on the tester. Operation
Speed: 100mm/min.
AMP Spec. 109-5205
3.5.20
Durability
(Repeated
Mate/Unmating)
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
Operation Speed: 100mm/min.
No. of Cycles: 30 Cycles.
AMP Spec. 109-5213
3.5.21 Resistance to
“Kojiri”
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
Repeated mating/ unmating by hand,
30 cycles
AMP Spec. 109-5215
Solder Temperature: 230±5℃
Immersion Duration: 3±0.5 seconds
Flux: Alpha 100
AMP Spec. 109-5203
3.5.22 Solderbility Wet Solder Coverage: 95% Min.
(Plated Area only) Matte Tin plating only
Solder bath : Sn-3Ag-0.5Cu
Solder Temperature :250±5℃
Immersion Duration :5±0.5sec.
Flux :ULF-300R
3.5.23 Handling
Ergonomic
No abnormalities allowed in manual
mating/unmating handling. Manually operated
3.5.24
Double Lock
Plate Locking
Strength
59N Max.
Operation Speed: 100mm/min.
Measure the force required to lock the
double lock plate.
Fig. 1 (To be continued)
Product Specification
108-5342
6 of 12 Rev.D3
Environmental Requirements
Para. Test Items Requirements Procedures
3.5.25 Thermal Shock (040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
-30℃/120min, 80℃/120min.
Making this a cycle, repeat 5 cycles.
AMP Spec. 109-5103
3.5.26
Humidity,
Steady State
Insulation resistance (Final)
100MΩ Min.
Termination resistance
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
Mated/unmated Connector, 90～95%
R.H., 60℃
96 hours
AMP Spec. 109-5105
3.5.27 Industrial Gas
(SO
2
)
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
SO
2
Gas : 10ppm, 95% R.H.
20℃, 24 hours
AMP Spec. 109-5107
3.5.28 Temperature Life
(Heat Aging)
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
120℃, Duration: 120 hours
AMP Spec. 109-5104
3.5.29 Resistance to
Cold
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
-50℃±5℃, 120 hours
AMP Spec. 109-5108
3.5.30 Dust
Bombardment
(040Ⅱ) 20mΩ Max.(Final)
(070Ⅱ,Ⅲ) 10mΩ Max.(Final)
Subject JIS R5210 cement blow of 1.5kg per
10 seconds in 15 minutes intervals for 90
minutes.
AMP Spec. 109-5110
Fig.1 (End)
Product Specification
108-5342
7 of 12 Rev.D3
4. Product Qualification Test Sequence
4. Product Qualification Test Sequence4. Product Qualification Test Sequence
4. Product Qualification Test Sequence
Test Group
Test GroupTest Group
Test Group
1
11
1
2
22
2
3
33
3
4
44
4
5
55
5
6
66
6
7
77
7
8
88
8
9
99
9
10
1010
10
11
1111
11
Test Items
Test ItemsTest Items
Test Items
Test Sequence
Test SequenceTest Sequence
Test Sequence (a)
(a) (a)
(a)
Confirmation of Product 1 1 1 1 1,9 1,11
1,11
1,13
1,16
1,11
1
Termination Resistance
(Specified Current) 4
Termination Resistance
(Low Level) 3 3,5,7
3,6,8
3,6,8
3,6,
8,10
2,7,
9,14
3,6,8
Dielectric Strength 3 4,12
Insulation Resistance 2 3,11
Current Leakage 4 5,10
Temperature Rising 5
Current Cycling 9
Vibration (High Frequency) 7
Vibration + Current Cycle 7
Contact Mating Force 2
Contact Unmating Force 3
Connector Mating Force 2 2,10
2,10
2,12
2,10
Connector Unmating Force 6 4,9 4,9 4,11
4,9
Housing Locking Strength 2
Contact Insertion Force 2
Contact Retention
Force(Pre-Lock) 3
Contact Retention
Force(Secondary Lock) 7
Crimp Tensile Strength 4
Durability
(Repeated Mate/Unmating) 6
Resistance to “Kojiri” 5 5 5
Solderability 2
Handling Ergonomics 8 15
Double Lock Plate Locking
Strength 4
Thermal Shock 4
Humidity, Steady State 6 8
Industrial Gas (SO
2
) 13
Temperature Life(Heat Aging) 5
Resistance to Cold 7
Dust Bombardment 7
Fig. 2
(a) Numbers indicate sequence in which tests are performed.
Product Specification
108-5342
8 of 12 Rev.D3
75mm
75mm
A
Y Y'
v
From the measured readings, deduct the resistance of the 150mm long wire used for
termination. When testing for rated current measurement, apply 12V DC, 1A to the circuit.
For obtaining uniformity of the current density on the probing points Y-Y’, apply soldering
on the probing points prior to testing.
Fig.3
Fig.3Fig.3
Fig.3 Measurem
Measurem Measurem
Measurement of Termination Resistance
ent of Termination Resistanceent of Termination Resistance
ent of Termination Resistance
Wrap metallic foil to cover the connector surface.
Between the Adjacent Contacts Between the Contacts and Housing
Fig.4
Measuring Apparatus
Measuring ApparatusMeasuring Apparatus
Measuring Apparatus
Thermocouples
Mounted Here
Product Specification
108-5342
9 of 12 Rev.D3
Fig.5
Fig.5Fig.5
Fig.5
Maximum Allowable Current (Ⅰ max.)
Reduction Coefficient (Kd)
（1） I
1
=Kd・I
max
・・・・・・・・・・・・・・・・Current applied to all positions
（2） I
2
= I
max
・・・・・・・・・・・・・・・・・・・Current applied to every other positions in multiple connector
Wire Size (mm
2
) Allowable Current (DC A)
0.3 8
0.5 11
0.85 15
1.25 19
2.0 25
Fig.6
Fig.6Fig.6
Fig.6
Number of Energized
Contacts Reduction Coefficient
1 1
2～3 0.75
4～5 0.6
6～8 0.55
9～12 0.5
13～ 0.4
Fig.7
Fig.7Fig.7
Fig.7
Product Specification
108-5342
10 of 12 Rev.D3
Test MethodⅠ Test MethodⅡ
Wire Size (mm
2
)
Test Current (A) Duration (Minutes) Test Current (A) Duration (Seconds)
0.3 25 50
0.5 30 80
0.85 40 110
1.25 45 170
2.0 70
5
250
5
Fig.8
Fig.8Fig.8
Fig.8
Fig.9
Fig.9Fig.9
Fig.9
Fig.10
Fig.10Fig.10
Fig.10
Mated Connector
Sturdy Bench
5mm Max
20kg・f・cm
20
mm
+ 5
- 0
45 mm
40mm Approx.
Connector
50mm Approx.
Clamped
+ 5
- 0
Product Specification
108-5342
11 of 12 Rev.D3
Fig.11
Fig.11Fig.11
Fig.11
The applicable product descriptions and part numbers are as shown in Appendix 1.
Appendix 1
Prod. P/N Description
X-178845-X 040/070 Hybrid I/O Conn. MK-Ⅱ 12Pos. Plug Housing. Assembly (Signal)
X-178881-X 040/070 Hybrid I/O Conn. MK-Ⅱ 12Pos. Plug Housing. Assembly (Power)
X-178795-X 040/070 Hybrid I/O Conn. MK-Ⅱ 16Pos. Plug Housing. Assembly
X-178883-X 040/070 Hybrid I/O Conn. MK-Ⅱ 16Pos. Plug Housing. Assembly
X-177545-X 040/070 Hybrid I/O Conn. MK-Ⅱ 16Pos. Plug Housing. Assembly
X-178798-X 040/070 Hybrid I/O Conn. MK-Ⅱ 22Pos. Plug Housing. Assembly
X-178801-X 040/070 Hybrid I/O Conn. MK-Ⅱ 26Pos. Plug Housing. Assembly
X-178885-X 040/070 Hybrid I/O Conn. MK-Ⅱ 26Pos. Plug Housing. Assembly
X-178888-X 040/070 Hybrid I/O Conn. MK-Ⅱ 26Pos. 3Row Plug Housing. Assembly
X-178897-X 040/070 Hybrid I/O Conn. MK-Ⅱ 26Pos. 3Low Profile Plug Housing. Assembly
X-175571-X 040/070 Hybrid I/O Conn. 26Pos. Cap Housing. Assembly
X-178811-X 040/070 Hybrid I/O Conn. 26Pos. Cap Housing. Assembly
X-175569-X 040/070 Hybrid I/O Conn. 26Pos. Cap Housing. Assembly
X-178762-X
X-5178762-X 040/070 Hybrid I/O Conn. 26Pos. Cap Housing. Assembly
X-176206-X 040/070 Hybrid I/O Conn. 26Pos. 3Row Cap Housing. Assembly
X-178900-X 040/070 Hybrid I/O Conn. 26Pos. 3Row Low Profile Cap Housing. Assembly
X-178209-X 040/070 Hybrid I/O Conn. 26Pos. Low Profile Cap Housing. Assembly
X-175444-X
X-5175444-X 040/070 Hybrid I/O Conn. 34Pos. Cap Housing. Assembly
X-176255-X 040/070 Hybrid I/O Conn. 34Pos. Cap Housing. Assembly (30 Pos.)
X-175521-X 040/070 Hybrid I/O Conn. 38Pos. Cap Housing. Assembly
1 Hour 1 Cycle
5 Minutes Max.
1 Hour
-30±3℃
80±3℃
Room Temperature
Product Specification
108-5342
12 of 12 Rev.D3
Prod. P/N Description
X-178093-X 040/070 Hybrid I/O Conn. 38Pos. Cap Housing. Assembly
X-353245 –X 040/070 Hybrid I/O Conn. 38Pos. Cap Housing. Assembly (V-Type)
X-175446-X
X-5175446-X 040/070 Hybrid I/O Conn. 42Pos. Cap Housing. Assembly
X-176242-X 040/070 Hybrid I/O Conn. 42Pos. Cap Housing. Assembly
X-177542-X 040/070 Hybrid I/O Conn. 42Pos. Cap Housing. Assembly
X-174917-X
X-5174917-X 040/070 Hybrid I/O Conn. 48Pos. Cap Housing. Assembly
X-175448-X 040/070 Hybrid I/O Conn. 54Pos. Cap Housing. Assembly
X-1318471-X 040/070 Hybrid I/O Conn. 54Pos. Cap Housing. Assembly without 16Pos.
X-174518-X
X-5174518-X 040/070 Hybrid I/O Conn. 64Pos. Cap Housing. Assembly
X-178764-X 040/070 Hybrid I/O Conn. 64Pos. Cap Housing. Assembly
X-177609-X 040/070 Hybrid I/O Conn. 64Pos. Cap Housing. Assembly
X-176122-X 040/070 Hybrid I/O Conn. 64Pos. Cap Housing. Assembly
X-174915-X 040/070 Hybrid I/O Conn. 76Pos. Cap Housing. Assembly
X-176142-X 040/070 Hybrid I/O Conn. 76Pos. Cap Housing. Assembly
X-178780-X 040/070 Hybrid I/O Conn. 76Pos. Cap Housing. Assembly
X-353468-X 040/070 Hybrid I/O Conn. 76Pos. Cap Housing. Assembly
X-353469-X 040/070 Hybrid I/O Conn. 76Pos. Cap Housing. Assembly
X-175265-X 040Ⅱ S Receptacle Contact (Pre-Tin)
X-175266-X 040Ⅱ S Receptacle Contact (Selective Gold)
X-175268-X 070Ⅱ S Receptacle Contact (Pre-Tin)
X-175275-X 070Ⅱ S Receptacle Contact (Selective Gold)
X-175269-X 070Ⅱ M Receptacle Contact (Pre-Tin)
X-175276-X 070Ⅱ M Receptacle Contact (Selective Gold)
X-1318629-X 070Ⅲ ML Receptacle Contact (Pre-Tin)
※ Note: Parts number is consisted from listed base number and 1 digit numeric prefix and suffix with dash.
Refer to catalog or customer drawing for specific part numbers for each base number. When prefix is zero,
zero and dash are omitted.
