Product specification - Oct 20, 2009 V.4 Supersedes Date of Mar. 06, 2003 DATA SHEET GENERAL PURPOSE CHIP RESISTORS RC2512 RoHS compliant 5%, 1% Product specification Chip Resistor Surface Mount RC 9 SCOPE ORDERING INFORMATION - GLOBAL PART NUMBER & 12NC This specification describes RC2512 series chip resistors with lead-free terminations made by thick film process. Both part numbers are identified by the series, size, tolerance, packing type, temperature coefficient, taping reel and resistance value. YAGEO BRAND ordering code GLOBAL PART NUMBER APPLICATIONS All general purpose application FEATURES Halogen Free Epoxy RoHS compliant - - RC2512 ( PREFERRED ) X K - XX XXXX L (1) (2) (3) (4) (5) (6) (1) TOLERANCE F = 1% J = 5% (for Jumper ordering, use code of J) (2) PACKAGING TYPE K = Embossed taping reel Products with lead free terminations meet RoHS requirements (3) TEMPERATURE COEFFICIENT OF RESISTANCE Pb-glass contained in electrodes, resistor element and glass are exempted by RoHS (4) TAPING REEL Reducing environmentally hazardous wastes 2 2512 (RoHS Compliant) SERIES - = Base on spec 07 = 7 inch dia. Reel (5) RESISTANCE VALUE High component and equipment reliability There are 2~4 digits indicated the resistor value. Letter R/K/M is decimal point, no need to mention the last zero after R/K/M, e.g.1K2, not 1K20. Saving of PCB space Detailed resistance rules show in table of "Resistance rule of global part number". None forbidden-materials used in products/production (6) DEFAULT CODE Letter L is system default code for order only (Note) Resistance rule of global part number Resistance code rule Example 0R 0R = Jumper XRXX (1 to 9.76 ) 1R = 1 1R5 = 1.5 9R76 = 9.76 XXRX (10 to 97.6 ) 10R = 10 97R6 = 97.6 XXXR (100 to 976 ) 100R = 100 XKXX (1 to 9.76 K) 1K = 1,000 9K76 = 9760 XMXX (1 to 9.76 M) 1M = 1,000,000 9M76= 9,760,000 ORDERING EXAMPLE The ordering code of a RC2512 chip resistor, value 56 X with 1% tolerance, supplied in 7-inch tape reel is: RC2512FK-0756RL. NOTE 1. All our RSMD products meet RoHS compliant and Halogen Free. "LFP" of the internal 2D reel label mentions "Lead Free Process" 2. On customized label, "LFP" or specific symbol can be printed www.yageo.com Oct 20, 2009 V.4 Product specification Chip Resistor Surface Mount RC SERIES 3 9 2512 (RoHS Compliant) PHYCOMP BRAND ordering codes Both GLOBAL PART NUMBER (preferred) and 12NC (traditional) codes are acceptable to order Phycomp brand products. GLOBAL PART NUMBER ( PREFERRED ) For detailed information of GLOBAL PART NUMBER and ordering example, please refer to page 2. 12NC CODE 2322 XXX XXXXX L (1) TYPE/ START 2512 IN (1) (2) TOL. (%) (3) Last digit of 12NC Resistance decade (3) (4) RESISTANCE RANGE EMBOSSED TAPE ON REEL (units) (2) 4,000 Last digit 0.01 to 0.0976 X 0.1 to 0.976 X 0 8 7 PRC221 2322 5% 1 to 22 M 762 60xxx 1 to 9.76 X PRC221 2322 1% 1 to 10 M 763 6xxxx 10 to 97.6 X 9 Jumper 2322 - 0 762 90000 100 to 976 X 1 1 to 9.76 KX 2 10 to 97.6 KX 3 100 to 976 KX 4 1 to 9.76 MX 5 10 to 97.6 MX 6 (1) The resistors have a 12-digit ordering code starting with 2322. (2) The subsequent 4 or 5 digits indicate the resistor tolerance and packaging. (3) The remaining 4 or 3 digits represent the resistance value with the last digit indicating the multiplier as shown in the table of "Last digit of 12NC". (4) Letter L is system default code for order only (Note) ORDERING EXAMPLE The ordering code of a PRC221 resistor, value 56 X with 1% tolerance, supplied in tape of 4,000 units per reel is: 232276365609L or RC2512FK-0756RL. Example: 0.02 X = 0200 or 200 0.3 X = 3007 or 307 1X = 1008 or 108 33 KX = 3303 or 333 10 MX = 1006 or 106 NOTE 1. All our RSMD products meet RoHS compliant and Halogen Free. "LFP" of the internal 2D reel label mentions "Lead Free Process" 2. On customized label, "LFP" or specific symbol can be printed www.yageo.com Oct 20, 2009 V.4 Product specification Chip Resistor Surface Mount RC SERIES 4 9 2512 (RoHS Compliant) MARKING RC2512 E-24 series: 3 digits 03 YNSC001 Fig. 1 Value=10 K First two digits for significant figure and 3rd digit for number of zeros Both E-24 and E-96 series: 4 digits 00 YNSC004 Fig. 2 Value=10 K First three digits for significant figure and 4th digit for number of zeros For further marking information, please see special data sheet "Chip resistors marking". CONSTRUCTION The resistor is constructed on top of a high-grade ceramic body. Internal metal electrodes are added on each end to make the contacts to the thick film resistive element. The composition of the resistive element is a noble metal imbedded into a glass and covered by a second glass to prevent environment influences. The resistor is laser trimmed to the rated resistance value. The resistor is covered with a protective epoxy coat, finally the two external terminations (matte tin on Nibarrier) are added. See fig.3 OUTLINES For dimension see Table 1 marking layer overcoat Primary glass layer resistive layer (Jumper chip is a conductor) inner electrode H termination(Ni/matte tin) ceramic substrate I2 overcoat I1 W DIMENSIONS YNSC066 Table 1 TYPE L RC2512 L (mm) 6.35 0.10 W (mm) 3.10 0.15 H (mm) 0.55 0.10 I1 (mm) 0.60 0.20 I2 (mm) 0.50 0.20 Fig. 3 Chip resistor outlines www.yageo.com Oct 20, 2009 V.4 Product specification Chip Resistor Surface Mount RC SERIES ELECTRICAL CHARACTERISTICS 5 9 2512 (RoHS Compliant) FOOTPRINT AND SOLDERING PROFILES Table 2 RC2512 1 W CHARACTERISTICS Operating Temperature Range -55 C to +155 C Maximum Working Voltage 200 V Maximum Overload Voltage 500 V Dielectric Withstanding Voltage 500 V For recommended footprint and soldering profiles, please see the special data sheet "Chip resistors mounting". 5% (E24) 1 to 22 M Resistance Range 1% (E24/E96) 1 to 10 M Zero Ohm Jumper < 0.05 Temperature Coefficient 1 R 10 200 ppm/C 10 M < R 22 M 200 ppm/C 10 < R 10 M 100 ppm/C Rated Current 2A Maximum Current 10 A Jumper Criteria PACKING STYLE AND PACKAGING QUANTITY Table 3 Packing style and packaging quantity PRODUCT TYPE PACKING STYLE REEL DIMENSION RC2512 Embossed taping reel (K) 7" (178 mm) QUANTITY PER REEL 4,000 units NOTE 1. For embossed tape and reel specification/dimensions, please see the special data sheet "Packing" document. FUNCTIONAL DESCRIPTION POWER RATING RC2512 rated power at 70C is 1 W RATED VOLTAGE The DC or AC (rms) continuous working voltage corresponding to the rated power is determined by the following formula: V=(P X R) or max. working voltage whichever is less handbook, halfpage P (%Prated ) MLB206_2 100 50 0 55 0 50 70 100 155 o Tamb ( C) Where V=Continuous rated DC or AC (rms) working voltage (V) Fig. 4 Maximum dissipation (P) in percentage of rated power as a function of the operating ambient temperature (Tamb) P=Rated power (W) R=Resistance value (X) www.yageo.com Oct 20, 2009 V.4 Product specification Chip Resistor Surface Mount RC SERIES 6 9 2512 (RoHS Compliant) TESTS AND REQUIREMENTS Table 4 Test condition, procedure and requirements TEST TEST METHOD PROCEDURE REQUIREMENTS Temperature Coefficient of Resistance (T.C.R.) IEC 60115-1 4.8 At +25/-55 C and +25/+125 C Refer to table 2 Formula: R2-R1 T.C.R= ------------------------- x106 (ppm/C) R1(t2-t1) Where t1=+25 C or specified room temperature t2=-55 C or +125 C test temperature R1=resistance at reference temperature in ohms R2=resistance at test temperature in ohms Life/Endurance IEC 60115-1 4.25.1 At 705 C for 1,000 hours, RCWV applied for 1.5 hours on, 0.5 hour off, still air required (1.0%+0.05 ) for 1% tol. (3.0%+0.05 ) for 5% tol. <100 m for Jumper High Temperature Exposure/ Endurance at Upper Category Temperature IEC 60068-2-2 Moisture Resistance MIL-STD-202G Method-106G 1,000 hours at 1555 C, unpowered (1.0%+0.05 ) for 1% tol. (2.0%+0.05 ) for 5% tol. <50 m for Jumper Each temperature / humidity cycle is defined at 8 hours, 3 cycles / 24 hours for 10d. with 25 C / 65 C 95% R.H, without steps 7a & 7b, unpowered (0.5%+0.05 ) for 1% tol. (2.0%+0.05 ) for 5% tol. <100 m for Jumper Parts mounted on test-boards, without condensation on parts Measurement at 242 hours after test conclusion Thermal Shock MIL-STD-202G Method-107G -55/+125 C (0.5%+0.05 ) for 1% tol. Number of cycles required is 300. Devices unmounted (1%+0.05 ) for 5% tol. <50 m for Jumper Maximum transfer time is 20 seconds. Dwell time is 15 minutes. Air - Air Short Time Overload IEC60115-1 4.13 2.5 times of rated voltage or maximum overload voltage whichever is less for 5 sec at room temperature (1.0%+0.05 ) for 1% tol. (2.0%+0.05 ) for 5% tol. <50 m for Jumper No visible damage www.yageo.com Oct 20, 2009 V.4 Product specification Chip Resistor Surface Mount RC SERIES 7 9 2512 (RoHS Compliant) TEST TEST METHOD PROCEDURE REQUIREMENTS Board Flex/ Bending IEC 60068-2-21 Chips mounted on a 90mm glass epoxy resin PCB (FR4) (1.0%+0.05 ) for 1%, 5% tol. 2 mm bending No visible damage <50 m for Jumper Bending time: 605 seconds Low Temperature Operation IEC 60068-2-1 The resistor shall be subjected to a DC rated voltage for 1.5 h-on, 0.5 h-off, at -553 C (0.5%+0.05 ) for 1% tol . This constitutes shall be repeated for 96 hours No visible damage (1.0%+0.05 ) for 5% tol. However the applied voltage shall not exceed the maximum operating voltage Insulation Resistance IEC 60115-1 4.6 Rated continuous overload voltage (RCOV) for 1 minute Type Voltage (DC) Dielectric Withstand Voltage IEC 60115-1 4.7 Resistance to Solvent IPC/JEDEC J-STD-020D Noise Biased Humidity (steady state) IEC 60115-1 4.12 IEC 60115-1 4.37 10 G RC2512 100 V Maximum voltage (Vrms) applied for 1 minute Type RC2512 Voltage (AC) 500 Vrms No breakdown or flashover lsopropylalcohol (C3H7OH) followed by brushing No smeared Maximum voltage (Vrms) applied Resistors range Value R < 100 10 dB 100 R < 1 K 20 dB 1 K R < 10 K 30 dB 10 K R < 100 K 40 dB 100 K R < 1 M 46 dB 1 M R 22 M 48 dB Steady state for 1000 hours at 40 C / 95% R.H. RCWV applied for 1.5 hours on and 0.5 hour off (1.0%+0.05 ) for 1% tol. (2.0%+0.05 ) for 5% tol. <100 m for Jumper www.yageo.com Oct 20, 2009 V.4 Product specification Chip Resistor Surface Mount RC SERIES 8 9 2512 (RoHS Compliant) TEST TEST METHOD PROCEDURE REQUIREMENTS Intermittent Overload IEC 60115-1 4.39 2.5 times of rated voltage or maximum overload voltage whichever is less for 1 second on and 25 seconds off; total 10,000 cycles (1.0%+0.05 ) for 1% tol. Electrical Test not required Well tinned (95% covered) Magnification 50X No visible damage Solderability - Wetting IPC/JEDEC J-STD-002B test B (2.0%+0.05 ) for 5% tol. <100 m for Jumper SMD conditions: 1st step: method B, aging 4 hours at 155 C dry heat 2nd step: leadfree solder bath at 2453 C Dipping time: 30.5 seconds - Leaching IPC/JEDEC J-STD-002B test D Leadfree solder, 260 C, 30 seconds immersion time No visible damage - Resistance to Soldering Heat IEC 60068-2-58 Condition B, no pre-heat of samples (0.5%+0.05 ) for 1% tol . Leadfree solder, 260 C, 10 seconds immersion time (1.0%+0.05 ) for 5% tol. Procedure 2 for SMD: devices fluxed and cleaned with isopropanol No visible damage <50 m for Jumper www.yageo.com Oct 20, 2009 V.4 Product specification Chip Resistor Surface Mount RC SERIES 9 9 2512 (RoHS Compliant) REVISION HISTORY REVISION DATE Version 4 CHANGE NOTIFICATION DESCRIPTION Oct 20, 2009 - - Test Items and methods updated - Test requirements upgraded Version 3 Jul 15, 2008 - - Change to dual brand datasheet that describe RC2512 with RoHS compliant - Description of "Halogen Free Epoxy" added - Define global part number Version 2 Oct 06, 2004 - - New datasheet for 2512 thick film 1% and 5% with lead-free terminations - Replace the 2512 part of pdf files: PRC221_1_6, PRC221_5_7 - Test method and procedure updated " Yageo reserves all the rights for revising the content of this datasheet without further notification, as long as the products itself are unchanged. Any product change will be announced by PCN." www.yageo.com Oct 20, 2009 V.4