PROFESSIONAL / INDUSTRIAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic Industries connectpositronic.com Size 20 Signal and Thermocouple Contacts, Crimp Removable Two Performance Levels For Best Cost / Performance Ratio IEC Publication 60807-3 Performance Level Two - Professional Performance Level One - Industrial O NIC INDU * EC ORD SERIES Di For RoHS options see page 42. 5/ U rE Compliant IES RoHS TR POS R S IT Six standard contact variants are offered in arrangements of 9, 15, 25, 29, 37, and 50 contacts. ORD series connectors are mateable and compatible with all D-Subminiature connectors conforming to MIL-DTL-24308, IEC 60807-2, and IEC 60807-3. A wide assortment of cable support hoods and locking systems is available from stock. * pe ORD series connectors are low cost quality connectors with closed barrel crimp removable contacts. ORD series connectors are recommended for use in sheltered, mildly corrosive environments having a wide range of temperatures with normal ventilation where high performance is required. ORD series connectors utilize precision-machined contacts to provide durability. Female contacts feature the low cost, high performance Robi-D open entry design, meeting the performance requirements of IEC 60807-3, Performance Level Two. Female PosiBand closed entry contacts are optional and meet IEC 807-3, Performance Level One. rec tive 2002 /9 ORD SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulators: Glass filled DAP per ASTM-D-5948, SDG-F, UL 94V-0, green color. Contacts: Precision machined copper alloy. Contact Plating: Industrial performance - gold flash over nickel plate. Other finishes available upon request. Shells: Steel or brass with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Jackscrew Systems: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal; aluminum or aluminum with electroless nickel plate; die cast zinc. Non-magnetic versions are available, contact Technical Sales. Contact Terminations: Shells: Polarization: Locking Systems: Mechanical Operations: Closed barrel crimp, wire sizes 18 AWG [1.0mm2] through 24 AWG [0.25mm2]. Tin-plated male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Jackscrews and vibration locking systems. 500 operations minimum per IEC 60512-5 for " `Robi-D' Open Entry" design. 1000 operations minimum per IEC 60512-5 for PosiBand closed entry female contact. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulator Resistance: Clearance and Creepage Distance [minimum]: Working Voltage: 7.5 amperes nominal for open entry 14 amperes for closed entry. Tested per U.L. 1977, six contacts energized. See temperature rise curve on page 2 for details. 0.008 ohms maximum for open entry 0.005 ohms maximum for closed entry 1000 V r.m.s. 5 G ohms. 0.039 inch [1.0mm]. 300 V r.m.s. MECHANICAL CHARACTERISTICS: CLIMACTIC CHARACTERISTICS: Removable Contacts: Temperature Range: Damp Heat, Steady State: Contact Retention In Insulator: Insert contact to rear face of insulator and release from rear face of insulator. Size 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female contacts - rugged "Robi-D" open entry design or PosiBand closed entry design, see page 1 for details. 9 lbs. [40 N]. -55C to +125C. 10 days. THERMOCOUPLE CONTACTS: Size 20 crimp contacts are available. See page 41 for details. PCB mount contacts are available in HDC series, see page 27 for details. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 38 PROFESSIONAL / INDUSTRIAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic Industries connectpositronic.com D-Sub CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 ORD 9 1 2 3 4 5 6 7 8 4 3 5 6 7 1 8 10 11 12 13 14 15 3 4 ORD 15 9 1 2 3 4 5 6 7 8 9 6 7 8 9 10 11 12 13 23 24 25 ORD 25 10 1 5 14 15 16 17 18 19 20 21 22 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 11 12 13 14 15 16 17 18 19 20 2 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 21 22 23 24 25 26 27 28 29 ORD 29 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 ORD 37 ORD 50 STANDARD SHELL ASSEMBLY M B B1 K D1 E D H 0.0360.008 [0.910.20] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.375 [9.53] Max. ORD SERIES OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.080.25] O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) CONNECTOR VARIANT SIZES ORD 9 M ORD 9 F ORD 9 S ORD 15 M ORD 15 F ORD 15 S ORD 25 M ORD 25 F ORD 25 S ORD 29 M ORD 29 F ORD 29 S ORD 37 M ORD 37 F ORD 37 S ORD 50 M ORD 50 F ORD 50 S 39 A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 1.770 [44.96] 1.770 [44.96] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 1.534 [38.96] 1.534 [38.96] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 1.274 [32.36] 1.251 [31.78] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.032 [0.81] Total diametral float D 0.005 [0.13] [ ] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 1.322 [33.58] 1.322 [33.58] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.539 [13.69] 0.539 [13.69] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.217 [5.51] 0.237 [6.02] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.450 [11.43] 0.431 [10.95] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places PROFESSIONAL / INDUSTRIAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic Industries connectpositronic.com REMOVABLE CRIMP CONTACTS CODE 1 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. CLOSED CRIMP BARREL Note: Connectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. FEMALE CONTACT MALE CONTACT "CLOSED ENTRY" DESIGN 0.538 [13.67] 0.550 [13.97] OA O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] OA FC6020D2 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] FC6026D2 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] FEMALE PART NUMBER 0.066 [1.68] OA 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] OA MC6020D 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] MC6026D 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] MALE PART NUMBER ORD SERIES 0.066 [1.68] PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC6120D2-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC6026D-15 REMOVABLE CRIMP CONTACTS CODE 1 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. CLOSED CRIMP BARREL FEMALE CONTACT "ROBI-D OPEN ENTRY" DESIGN O0.045 [1.14] Note: Connectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. 0.538 [13.67] FEMALE O0.066 [1.68] 0.170+0.015-0.020 [4.32+0.38-0.51] PART NUMBER FC6120D WIRE SIZE AWG/[mm2] 20 / 22 / 24 [0.5/0.3/0.25] PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC6120D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: FC6120D-15 For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 78-83. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 40 PROFESSIONAL / INDUSTRIAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic Industries connectpositronic.com The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Not suitable for fully loaded connector. REMOVABLE CRIMP CONTACTS 18 AWG CRIMP CONTACTS D-Sub Note: Connectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. 18 AWG [1.0mm2] CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. *FEMALE CONTACT MALE CONTACT "ROBI-D OPEN ENTRY" DESIGN FC6118D MC6018D * FEMALE POSIBAND CLOSED ENTRY CONTACTS ARE AVAILABLE, SEE PAGE 36 FOR DETAILS. PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC6118D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC6018D-15 ORD SERIES REMOVABLE THERMOCOUPLE CONTACTS CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. Note: Connectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. FEMALE CONTACT "CLOSED ENTRY" DESIGN MALE CONTACT 0.538 [13.67] 0.550 [13.97] OA * Color Code * Color Code OB TYPE MATERIAL CHROMEL (+) K ALUMEL (-) COPPER (+) T CONSTANTAN (-) CHROMEL (+) E CONSTANTAN (-) FEMALE MALE PART NUMBER PART NUMBER FC6020D2CH MC6020DCH FC6026D2CH MC6026DCH FC6020D2AL MC6020DAL FC6026D2AL MC6026DAL FC6020D2CU MC6020DCU FC6026D2CU MC6026DCU FC6020D2CO MC6020DCO FC6026D2CO MC6026DCO FC6020D2CH MC6020DCH FC6026D2CH MC6026DCH FC6020D2CO MC6020DCO FC6026D2CO MC6026DCO Dimensionally equivalent to M39029/64-369 OB O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] COLOR CODE WHITE GREEN RED YELLOW WHITE YELLOW WIRE SIZE 0.170+0.015-0.020 [4.32+0.38-0.51] OA OB 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] AWG [mm2] OA For more information on the availability of Type J thermocouple contacts, and information about thermocouple contacts with PCB solder termination, please contact Technical Sales. (R) Chromel and (R) Alumel are registered trademarks of Hoskins Manufacturing Company. Dimensionally equivalent to M39029/63-368 For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 78-83. 41 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PROFESSIONAL / INDUSTRIAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 EXAMPLE 1 2 3 4 5 6 7 8 9 10 ORD 9 M 0 0 0 0 Z /AA -14 STEP 1 - BASIC SERIES STEP 10 - SPECIAL OPTIONS ORD series 9, 15, 25, 29, 37, 50 -14 - 0.000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. STEP 3 - CONNECTOR GENDER CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - CONNECTOR VARIANTS NIC INDU Di STEP 4 - CONTACT TERMINATION TYPE 0 1 rec tive 2002 0 02 F S2 S5 - 0 J L Y - Y6 ZHG* AN *4 AC W- None. Hood, Top Opening, Plastic. Hood, Side Opening, Plastic. Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. Hood, Top or Side Opening, Robust Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 9, 15, 25, 37, and 50 only. Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only. Hood, EMI/RFI, Metal. Available in size 9, 15, 25, 37, and 50 only. Lightweight Aluminum Hood, nickel finish. Lightweight Aluminum Hood, no finish. Hood, Top or Side Opening, Plastic. Available in size 9, 15, and 25 only. /AA - Compliant per EU Directive 2002/95/EC (RoHS) * STEP 8 - Shell Options Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Float Mounts, Universal. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. *1 STEP 6 - HOODS /9 STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: ORD9M0000Z - Ordered Without Contacts. - Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2]. *1 STEP 5 - MOUNTING STYLE 4 5/ U rE Compliant IES * pe RoHS EC IT O TR POS R S M - Male F - Female - Professional Level open entry contacts S - Female - Industrial Level PosiBand closed entry contacts ORD SERIES STEP 0 C *3 S X Z - Zinc plated, with chromate seal. Cadmium plated with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). *1 STEP 7 - LOCKING AND POLARIZING SYSTEMS 0*2 V3 *2 V5 *2 VL TT2 T6 EE2 E3 E6 - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods Only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with internal hex for 3/32 hex drives Rotating Male and Female Polarized Jackscrews. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2 VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. *3 For stainless steel dimpled male versions contact Technical Sales. *4 AN and AC hood are not available for connector variant 29. Consult Technical Sales for availability. For crimping information and crimp tools, see Application Tools section, pages 78-83. SK Drawing 3-dimensional model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 42