The high performance MC3 MkII multiway connectors incorporate individually insertable/removable optical contacts for easy assembly/maintenance. The MC3 MkII range has the same removable alignment insert feature as the MC3 for easy cleaning (which con be specified in either receptacle or plug), and is suitable for use with most singlemode and multimode optical fibres with core diameters from 5 to 200pm. 5, 8 and 12 optical channels are accommodated in the MIL-C-38999 III style connector shells. The MC3 connector range has been tested and approved for use in severe environments. THE MC3 IS USED ON THE FOLLOWING PROGRAMMES: Eurofighter, Laser Warner System (Marconi) e757, In Flight In Service Programme (Boeing Commercial Airplane) m Space Shuttle (Boeing) e X.33 (Lockheed Martin) ew Fibre Optic Towed Decoys (IDECM) ew BI-B, F-15, FA-18 (US Airforce) wm Phalanx, Shipboard Weapons System (US Navy) w AWACS, (US and NATO Airforces) w ECIT - Electronic Countermeasures Integrated Test (USAF) wm EFOG M Electronic Fibre Optic Guided Missile (US Army) FIBRE OPTIC MULTIWAY CONNECTORS ADVANTAGES wm Precision Zirconia ceramic ferrules and alignment sleeves ensure superior, repeatable optical performance with physical contact polishing techniques mm Insert fo insert keying assists precision alignment w= Individually rear insertable /removable optical contacts enable easy assembly wm Easily removable alignment sleeve insert facilitates simple cleaning and maintenance ew Colour band indicates full mate condition ] Identical optical contacts are spring loaded in both plug and receptacle to maintain physical contact even under severe shock or vibration conditions (fixed contact option available for receptacle) Simple termination process and tooling wm Backshells and adaptors available for most single fibre and multifibre cable types me MILC38999 Ill anti-vibration coupling mechanism, and tri-start thread m Alternative shell keyway orientations provide protection from inadvertent mismating wm Dynamic 0 ring seal between mating shells provides water submersion capability Avoiloble with actively aligned contacts for ultimate performance in single mode applications.MC3 MKII SCHEMATIC Ceramic alignment sleeve Removable alignment insert Optical contacts exposed for eusy cleaning -=H-fE-E = Pts \dentical sprung optical contacts in receptacle and plug connectors APPLICATIONS Airframe Fit: Databus, In flight Entertainment, Engine Control, Weapons and Defensive Aid Systems, Fly-by-Light Ships, Submarines, Land Vehicles, Rail Transportation Deployable Systems: Military Ground Communications, Telecomms, Weapons Systems, Outside Broadcast & CCTV Industrial Control Systems: Process Control, Offshore, Heavy Industry Manufacturing, Sensor Systems OPTICAL PERFORMANCE Insertion Loss: 0.25dB typical (fibre and polishing process dependent) Return Loss: -40dB typical (fibre and polishing process dependent) Repeatability: Typically better than 0.1db (with 50/125ym fibre) ENVIRONMENTAL SPECIFICATION (Further detail available on request) Temperature Range: -65 to +155C (fibre and cable dependent) Vibration: 5-3000Hz, 30g sinusoidal Bump: 4000 bumps, 40g Mechanical Endurance: >500 mating cycles MATERIALS Ferrules: Zirconia Alignment Sleeves: Zirconia Seals: Fluorosilicone or nitrile Shell Materials: Aluminium; Nickel plated Aluminium; Cadmium plate olive drab Aluminium bronze (to special order) DIMENSIONAL SPECIFICATIONS All dimensions in millimetres (unless otherwise stated). To complete part number for ordering see back page How to order 16.57. 1 ia Ci ~ | y tk 38.74 >} THREAD F THREAD E MC300E2-21s-2}e2{s-2}ssfez}seis RECEPTACLE re 73.460 | MCSQ6E2-2-2iszis-sleaieaiezis PLUG 239 J ee) ~___ 3 > mS I ~___ > _____+-| wz 18.54 ! MC330E-2s-2e24s DUMMY RECEPTACLE MC340E-25-2i2s PROCAP FOR RECEPTACLE MC320E-2i-234 PROCAP FOR PLUGTHREAD F SIZE/ARRGT A Bl B2 (1 (2 OD THREAD E TRI-START 0G OH 0) OK BL DIM INS SIZE 19-5 36.58 | 29.35 | 26.98 | 5.00 | 350 | 27.84 M28 x 1.0 1.250 37.92 | 27.70 | 35.40 | 36.92 | 29.46 SIZE 23 - 8 42.98 | 34.92 | 31.75 | 6.23 | 4.00 | 33.84] M34x1.0 1.500 44.12 | 33.70 | 41.75 | 43.12 | 35.81 SIZE 25-12 46.02 | 38.11 | 34.92 | 6.23 | 4.00 | 36.84 M37 x 1.0 1.625 47.35 | 36.70 | 44.93 | 46.35 | 38.99 MC3 Mk II Optical contacts (ordered separately) Optical contacts are supplied with a profile formed optical end face ond are RIGID TYPE Part No. 455494-2eeeo% -sfest, aA available for multimode or singlemode fibres. Contacts are available in either _ F=f __lif..... a H- t _ sprung or rigid versions, depending upon application. (Rigid contacts should be LU used in bulkhead receptacles only). Options are as follows: #22, = Optical hole @ A (fibre optical hole) (see Table 1) SPRUNG TYPE Part No, 455500:istesk-stesese, see, dh se, = Coble Type (see Table 2) nq Note: for type 00 (s%%,) the cable crimp sleeve is not supplied ie for terminating - tot ~EatHt ft =a} buffered fibre. TABLE 1 (+242,) Note: for alternative fibre sizes, consult technical sales RIGID CONTACT SPRUNG CONTACT Part No. (Multimode) Part No. (Singlemode) Part No. (Multimode) Part No. (Singlemode) 45 5akseeke-seek ok kok, Ab Gelseksais-ofsskseks, kesh, ASS rissiecke-2er eek 2c, 45 Sokoks-skskek ook, 455494-] 28-22, 455617-126-7k3%, 455500-1 28-22, 455616-126-22, 455494-] 45-22, 455617-127-282, 455500-1 45-42%, 45561 6-127-283k, 455494-] 62-228, 455500-1 62-33%, 455494-] 76-22, 455500-1 76-22%, 455494-237 28%, 455500-232-2k, 455494-283-282%, 455500-283-22k, 455737-232-282%, 455500-1MM-228, 455738-232-2%, TABLE 2 (:%2,) Note: Crimp dies are used with Deutsch crimp tool 451716 (Erma 29020) = FERRULE TYPE CABLE TYPE CRIMP SLEEVE CRIMP DIES (See Note) Rigid Sprung Part No. A/F 455.494-seoe% -00 455500-s2k=%,-00 Plain Butter 900 ym - 455608 1.64/1.74 45561 7-22-00 45561 6-22, -00 Plain Buffer 900ym - 455608 1.64/1.74 455494-skst2k 0] 455500-ske28,-0] 92.5 OD Tight Jacket Cable 455610-01 455608 3.10/3.12 45561 7-e2:k,-01 45561 6-222, -0] 92.5 OD Tight Jacket Cable 455610-01 455608 3.10/3.12 455494-sestesk 02 455500-zs2i2%, -0)2 61.8 OD Tight Jacket Cable 455610-02 455608 3.10/3.12 45561 7-282 ,-02 45561 6-222 -02 91.8 OD Tight Jacket Cable 455610-02 455608 3.10/3.12 455494-seoeck -03 455500-ss2i2%,-03 63.0 OD Tight Jacket Coble 455610-03 455608 3.56/3.48 45561 7-s8k2%,-03 45561 6-28ke%,-03 93.0 OD Tight Jacket Cable 455610-03 455608 3.56/3.48 455494 -seeteey -04 455500-ze22%,-04 62.1 OD Tight Jacket Cable 455610-04 455608 3.10/3.12 45561 7-see2%,-04 45561 6-22-04 2.1 OD Tight Jacket Coble 455610-04 455608 3.10/3.12 = 455500-1 MM-00 82.2 OD Tight Jacket Cable - 455697 2.62/2.72 455797-se828 -00 455/738-8282 ,-00 61.5 OD Tight Jacket Cable - 455478 2.27/2.37 MC3 MkII Backshells for Multiway Cables (ordered separately) CABLE TYPE/DESCRIPTION Cable 8 0/D mm Multiway cable, with 900um buffered fibre and peripheral strain relief 35 Muliiway cable, with 900um buffered fibre and peripheral strain relief 45 Multiway cable, with 900m buffered fibre and peripheral strain relief 5.0 Mulia cable, with 900um buffered fibre and peripheral sain ele 55 + Bockchell ore eallileter orange Multiway cable, with 900m buffered fibre ond peripheral strain relief 6.0 : Multiway cable, with 900ym buffered fibre and peripheral strain relief 7.0 of multiway cables Multiway cable, various constructions - eg central strain reliet * \Congult Tectinical SalasHOW TO ORDER MG3 sek Esk -* sok ok xox Parsi Series Style 00 Bulking receptacle 07 Jom nut receptacle 06 Plug 20 Procap plug 30 Dummy receptacle 40 Procap receptacle Mk II 2 For OOE bulkhead receptacle, 07E jam nut receptacle and O6E plug only. Otherwise omitted Shell finish N Nickel plated C Cadmium ploted olive drab A Aluminium bronze Shell Size - No. of Channels 19-5, 23-8, 25-12 Insert Type: P. S (S type includes the removable alignment insert Shell Orientation: N, B, C, E, F and "U' Universal Modification Code (if applicable) eg connector may be supplied without rear cable seal Code F021 Example Part Numbers Connector MC3O0E2-N-19-SSN Procop MMC340E-N-19 Dummy Receptacle MC330E-N-19 MC3 MkII Essential Termination Tooling Part No. Description and Use Notes 455575 Polishing Dolly For use with ceramic ferrules 455801 Rubber Polishing Pads (2 off required) For profile formed polishing 454483 1 off DM Diamond Medium Disc For profile formed polishing 455170 10 off AFSD Final Polish Disc For profile formed polishing 455574 {20 off Strips 30um Al. Ox. Lopping Film To remove fibre sprig and epoxy {20 off Strips 9ym Al. Ox. Lapping Film To remove fibre sprig and epoxy 455699 Polishing Dolly For use with metal ferrules 452039 Lapping Film Set (Al. Ox.) For use with metal ferrules 454089 Polishing Base For use with metal ferrules 453936 Multicure Heater (24 Ports) Epoxy curing 4558201 Bushes 24 off (Multicure Heater) Epoxy curing 451716 Crimp Tool Body 29020 Used with crimp dies A/F mm Cable OD mm Type of Cable 455608 Crimp Dies for MC3 Mk II 1.64/1.74 900 Buffered fibre 3.10/3.12 1.8, 2.1 ond 2.5 Tight jacket/strength members 3.56/3.48 3.0 Tight jacket/strength members 455478 Crimp Dies for MC3 Mk Il 227/237 16 Tight jacket 455697 Crimp Dies for MC3 Mk II 262/272 7 Tight jacket (plastic fibre) 453228 Fibre Cleaving Too! 454355-335 Stripping Tool For stripping fibre buffer 464355 Stripping Tool For stripping outer sheath 45425]-2 Epoxy Kit Type 353ND (2 gram Sachet} Temperature curing 453855 Epoxy Kit Epoxy-Patch (0151 clear) Air and temperature curing 454297 Syringe and Needle Kit 6 off each kit 454178 Loctite Type 932 (50ml) For use with backshells 455167 Omnitit 230L (Contact Adhesive) For strength member retention 454712 Adhesive Type $1125 (2 x 10 gram Kit) For backshell potting 454299 Scalpel Kit Note: *Adcitional tooling may be required specific to cable types (consult tectinical sales) *For comprehensive tooling and consumable listing refer to technical sales Deutsch Limited reserves the right to alter specification without notice @, (A STEP AHEAD IN TECHNOLOGY (1D) Fibre Optic Group Costleham Industrial Estate 4 Stonier Road, St Leazg?- > zz 4 Siulliel ROUU, >P Leute Ur Seo Enst Sussex TN38 9RF England Telephone +44 (0) 1424 852721 Fox +44 (0) 1424 851532 Email milaero@deutsch.co.uk. Data MC3 MkII 09/99 || ||_========= === icv -@S a