DATA SH EET
Product specification
Supersedes data of 11th January 200 1
File under BCcomponents, BC01
2001 Nov 15
BCcomponents
198 PHR-SI
Aluminum electrolytic capacitors
Power High Ripple Current Snap-in
2001 Nov 15 2
BCcomponents Product specification
Aluminum ele ctrolytic capacitors
Power High Ripple Current Snap-in 198 PHR-SI
FEATURES
•Polarized aluminum electrolytic
capacitors, non-solid electrol yt e
•Large types, miniaturized
dimensions, cylindrical aluminum
case, insulated with a blue sleeve
•Very high ripple current ca pabi lity
•Keyed polarity ver sion available .
APPLICATIONS
•Motor control and industrial systems
•Smoothing and filtering
•Standard and switched mode power
supplies
•Energy storage in pulse systems.
Fig.1 Component outlines.
JW68
2-Terminal 3-Terminal
198
PHR-SI
CCB464
057
PSM-SI 157
PUM-SI
smaller
dimensions longer life
higher ripple
QUICK REFERENCE DATA
DESCRIPTION VALUE
Case size (∅Dnom ×Lnom in mm) 22 ×25 to 35 ×60
Rated ca pacitance range (E6/E12 series ), CR56 to 680 µF
Tolerance on CR±20%
Rated voltage range, UR400 and 450 V
Category te mperat ure range −25 to +85 °C
Endurance test at 85 °C 7000 hours
Useful life at 85 °C 15000 hours
Shelf life at 0 V, 85 °C 1000 hours
Based on sectional specification IEC 60384-4/EN130300
Climatic category IEC 60068 25/085/56
2001 Nov 15 3
BCcomponents Prod uct spec ification
Aluminum electrolytic capacitors
Power High Ripple Current Snap-in 198 PHR-SI
Selection chart for CR, UR and relevant nominal case sizes (∅D×L in mm)
Preferred types (2-terminals) in bold.
CR
(µF)
UR (V)
400 450
56 22 ×25 22 ×25
68 22 ×25 22 ×30
82 −22 ×30
−25 ×25
100 22 ×30 22 ×35
−25 ×30
120 22 ×35 22 ×40
25 ×30 25 ×30
−30 ×25
150 22 ×40 25 ×40
25 ×35 30 ×30
180 25 ×40 25 ×40
30 ×30 30 ×35
35 ×25 35 ×25
220 25 ×45 25 ×50
30 ×35 30 ×40
35 ×30 35 ×30
270 30 ×40 30 ×45
35 ×30 35 ×35
330 30 ×45 30 ×50
35 ×35 35 ×40
390 30 ×50 35 ×45
35 ×40 −
470 35 ×45 35 ×50
560 35 ×50 35 ×60
680 35 ×60 35 ×60
2001 Nov 15 4
BCcomponents Prod uct spec ification
Aluminum electrolytic capacitors
Power High Ripple Current Snap-in 198 PHR-SI
MECHANIC AL D ATA AN D PACK AG IN G QU AN TITIES
Two terminal snap-in
+ TERMINAL
− TERMINAL
CCB435
∅D
L + 2 max.L
4.0 ±0.5
Bottom view
Fig.2 Two terminal snap-in.
Dimensions in mm.
For dimension s see Table 1.
The minus terminal can be marked with a black dot or with an imprinted ‘−’sign.
Fig.3 Mounting hole diagram.
Dimensions in mm.
CCA995
10
±0.1
∅2 ±0.1 (2×)
Three terminal snap-in
+ TERMINAL
− TERMINAL
CCC162
∅D
L + 2 max.L
Bottom view
minus pole
marking
4 ±0.5
Fig.4 Three terminal snap-in.
Dimensions in mm.
For dimensions see Table 1.
The negative terminal has TWO pins which are BOTH electrically connected.
CCC163
10
±0.1
3.3
±0.1
4.75 ±0.1
∅2.5
±0.1
∅2 ±0.1
(2×)
Dimensions in mm.
The 10 mm spacing of the 2 pin snap-in
is used as the base layout and a third
hole is added.
The third hole is closer to the negative
primary hole so that polarization is
always maintained, together with added
mechanical stability.
Fig.5 Mounting hole diagram.
2001 Nov 15 5
BCcomponents Prod uct spec ification
Aluminum electrolytic capacitors
Power High Ripple Current Snap-in 198 PHR-SI
Table 1 Physical dimensions, mass and packaging information; see Figs 2 and 4
MARKING
The capacitors are marked (where possible) with the following information:
•Rated capaci tance (in µF)
•Tolerance code on rated ca pacita nce (M for ±20%)
•Rated voltage (in V)
•Climatic cat egor y in acc ordanc e with “IEC 60068”
•Date code (year and week) in ac cordanc e with “IEC 60062”
•Code for factory of origin
•Name of manufact urer
•‘−’ sign to indicate the negative terminal, visible from the top and side of the capacitor
•Code number (last 8 digits).
NOMINAL
CASE SIZE
∅D×L
(mm)
∅Dmax
(mm) Lmax
(mm) MASS
(g) PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX DIMENSIONS
l×w×h
(mm)
22 ×25 23 27 ≈12 100 260 ×250 ×39
22 ×30 23 32 ≈16 100 260 ×250 ×44
22 ×35 23 37 ≈20 100 260 ×250 ×49
22 ×40 23 42 ≈23 100 260 ×250 ×54
25 ×25 26 27 ≈20 100 290 ×280 ×39
25 ×30 26 32 ≈22 100 290 ×280 ×44
25 ×35 26 37 ≈24 100 290 ×280 ×49
25 ×40 26 42 ≈27 100 290 ×280 ×54
25 ×45 26 47 ≈32 100 290 ×280 ×59
25 ×50 26 52 ≈38 100 290 ×280 ×64
30 ×25 31 27 ≈25 100 340 ×330 ×39
30 ×30 31 32 ≈30 100 340 ×330 ×44
30 ×35 31 37 ≈35 100 340 ×330 ×49
30 ×40 31 42 ≈40 100 340 ×330 ×54
30 ×45 31 47 ≈45 100 340 ×330 ×59
30 ×50 31 52 ≈50 100 340 ×330 ×64
35 ×25 36 27 ≈33 50 390 ×198 ×39
35 ×30 36 32 ≈40 50 390 ×198 ×44
35 ×35 36 37 ≈48 50 390 ×198 ×49
35 ×40 36 42 ≈55 50 390 ×198 ×54
35 ×45 36 47 ≈63 50 390 ×198 ×59
35 ×50 36 52 ≈72 50 390 ×198 ×64
35 ×60 36 62 ≈87 50 390 ×198 ×74
2001 Nov 15 6
BCcomponents Prod uct spec ification
Aluminum electrolytic capacitors
Power High Ripple Current Snap-in 198 PHR-SI
ELECTRICAL DATA AND ORDERING INFORMATION
Unless otherwise specified, all electrical v alues in Table 2 apply at Tamb =20°C,
P = 86 to 106 kPa, RH = 45 to 75%.
SYMBOL DESCRIPTION
CRrated capacitance at 100 Hz
IRrated RMS ripple current at 100 Hz, 85 °C
IL1 max. leakage curr ent afte r 1 minute at UR
IL5 max. leakage curr ent afte r 5 minutes at UR
ESR typ./max. equivalent series resistance at 100 Hz
Z typ./max. impeda nce at 10 kHz
Ordering example
Electrolytic capacitor 198 PHR-SI
470 µF/450 V; ±20%
Nominal case siz e: ∅35 ×50 mm
2-TERMINAL SNAP-IN:
Catalogue number: 2222 198 57471.
3-TERMINAL SNAP-IN:
Catalogue number: 2222 198 77471.
Table 2 Electrical data and ordering inf orm ation; preferred ty pes in bold
UR
(V)
CR
100 Hz
(µF)
NOMINAL
CASE SIZ E
∅D×L
(mm)
IR
100 Hz
85 °C
(A)
IL1
1min
(µA)
IL5
5min
(µA)
TYP.
ESR
100 Hz
(mΩ)
MAX.
ESR
100 Hz
(mΩ)
TYP. Z
10 kHz
(mΩ)
MAX. Z
10 kHz
(mΩ)
CATALOGUE
NUMBER
2222 198 .....
2-TERM. 3-TERM.
400 56 22 ×25 0.72 138 49 918 1706 521 1085 56569 76569
68 22 ×25 0.79 167 59 762 1405 434 905 56689 76689
100 22 ×30 1.00 244 84 520 956 297 610 56101 76101
120 22 ×35 1.14 292 100 433 796 247 450 46121 26121
120 25 ×30 1.14 292 100 438 796 252 450 36121 16121
150 22 ×40 1.33 364 124 348 637 199 363 66151 86151
150 25 ×35 1.33 364 124 351 637 202 363 36151 16151
180 25 ×40 1.51 436 148 293 531 169 295 36181 16181
180 30 ×30 1.49 436 148 305 531 180 295 66181 86181
180 35 ×25 1.56 436 148 327 531 200 295 26181 76181
220 25 ×45 1.75 532 180 241 434 139 280 36221 90008
220 30 ×35 1.56 532 180 250 434 147 280 26221 76221
220 35 ×30 1.81 532 180 259 434 155 280 16221 86221
270 30 ×40 1.95 652 220 205 354 121 263 36271 16271
270 35 ×30 1.93 652 220 222 354 137 263 66271 86271
330 30 ×45 2.22 796 268 169 290 101 210 36331 16331
330 35 ×35 2.18 796 268 181 290 112 210 66331 86331
390 30 ×50 2.50 940 316 145 245 86 175 36391 16391
390 35 ×40 2.44 940 316 154 245 95 175 66391 86391
470 35 ×45 2.72 1132 380 129 203 80 153 36471 16471
560 35 ×50 3.03 1348 452 110 171 70 133 46561 26561
680 35 ×60 3.53 1636 548 91 140 57 110 46681 26681
2001 Nov 15 7
BCcomponents Prod uct spec ification
Aluminum electrolytic capacitors
Power High Ripple Current Snap-in 198 PHR-SI
Customized products
If you are unable to find the capacitor you require, please contact your local BCcomponents sales organization;
we are able to design and manufacture customized capacitors to meet your specific requirements.
450 56 22 ×25 0.71 155 54.4 865 1706 479 940 57569 77569
68 22 ×30 0.82 188 65.2 709 1405 392 765 57689 77689
82 22 ×30 0.89 225 77.8 592 1165 329 645 47829 27829
82 25 ×25 0.91 225 77.8 604 1165 339 645 57829 77829
100 22 ×35 1.02 274 94 485 956 270 525 47101 27101
100 25 ×30 1.05 274 94 491 956 274 525 57101 77101
120 22 ×40 1.14 328 112 406 796 225 443 47121 27121
120 25 ×30 1.13 328 112 415 796 233 443 57121 77121
120 30 ×25 1.16 328 112 431 796 248 443 67121 87121
150 25 ×40 1.36 409 139 328 637 184 353 47151 27151
150 30 ×30 1.36 409 139 340 637 194 353 57151 77151
180 25 ×40 1.47 490 166 277 531 157 303 47181 27181
180 30 ×35 1.54 490 166 282 531 161 303 57181 77181
180 35 ×25 1.46 490 166 316 531 191 303 67181 87181
220 25 ×50 1.71 598 202 226 434 127 263 47221 27221
220 30 ×40 1.75 598 202 232 434 133 263 57221 77221
220 35 ×30 1.72 598 202 248 434 148 263 67221 87221
270 30 ×45 1.98 733 247 191 354 110 225 47271 27271
270 35 ×35 1.96 733 247 202 354 120 225 57271 77271
330 30 ×50 2.22 895 301 158 290 91 195 47331 27331
330 35 ×40 2.22 895 301 167 290 100 195 57331 77331
390 35 ×45 2.46 1057 355 142 245 85 170 57391 77391
470 35 ×50 2.73 1273 427 120 203 73 145 57471 77471
560 35 ×60 3.10 1516 508 100 171 60 120 57561 77561
680 35 ×60 3.30 1840 616 88 140 55 110 57681 77681
UR
(V)
CR
100 Hz
(µF)
NOMINAL
CASE SIZE
∅D×L
(mm)
IR
100 Hz
85 °C
(A)
IL1
1min
(µA)
IL5
5min
(µA)
TYP.
ESR
100 Hz
(mΩ)
MAX.
ESR
100 Hz
(mΩ)
TYP. Z
10 kHz
(mΩ)
MAX. Z
10 kHz
(mΩ)
CATALOGUE
NUMBER
2222 198 .....
2-TERM. 3-TERM.
2001 Nov 15 8
BCcomponents Prod uct spec ification
Aluminum electrolytic capacitors
Power High Ripple Current Snap-in 198 PHR-SI
Additional electrica l data
PARAMETER CONDITIONS VALUE
Voltage
Surge voltage ≥400 V versions Us=1.1×UR
Reverse voltage ≤1V
Current
Leakage current after 1 m in ute at URIL1 ≤0.006CR×UR+4µA
after 5 m in utes at URIL5 ≤0.002CR×UR+4µA
Inductance
Equivalent series inductance (ESL) all case sizes typ. 19 nH
max. 25 nH
2001 Nov 15 9
BCcomponents Prod uct spec ification
Aluminum electrolytic capacitors
Power High Ripple Current Snap-in 198 PHR-SI
RIPPLE CUR RENT AN D USE FU L LIFE
Table 3 Multiplier of ripple current (IR) as a function of frequency
Maximum ripple current multiplier
CALCULATION EXAMPLE FOR CASE ∅D×L=35×25 mm
Therefore the ma ximu m ripple current multipl ier at 70 °C, 300 Hz and 2 m /s air-flow = 1.57 ×1.17 ×1.35 = 2.48.
FREQUENCY
(Hz) IR MU LTI PLIER
50 0.86
100 1.00
300 1.17
600 1.24
1000 1.29
≥10000 1.40
PARAMETER CONDITION MAXIMUM RIPPLE CU R RENT MUL TIPLIE R VALUE
Ambient temperat ure (Tamb)70°C from nomogram; see Fig.7 1.57
Operating frequency (f) 300 Hz from frequenc y table; see Table 3 1.17
Air-flow 2 m/s from air-flow; see Fig.6 1.35
1.0
1.1
1.2
1.3
1.4
1.5
1.6
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
CCB786
(1)
(2)
(3)
(4)
air velocity (m/s)
IR forced
IR free
Fig.6 Multiplier of ripple current (IR) as a function of air-flow.
Curve 1: case ∅D×L=35×25 mm.
Curve 2: case ∅D×L=22×25 mm.
Curve 3: case ∅D×L=35×50 mm.
Curve 4: case ∅D×L=22×40 mm.
2001 Nov 15 10
BCcomponents Prod uct spec ification
Aluminum electrolytic capacitors
Power High Ripple Current Snap-in 198 PHR-SI
1.3
1.2
1.1
1.0
0.8
0.5
0.040 50 60 70 80 90
Tamb (C)
o
IA
R
I
MGA453
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
life multiplier
(1)
45
60
30
20
10
8
5
4
3
2
2.5
1.5
1
1.2
15
Fig.7 Multiplier of useful life as a function of ambient temperature and ripple current load.
IA= actual ripple current at 100 Hz.
IR= rated ripple current at 100 Hz and 85 °C.
(1) Useful life at 85 °C and UR applied: 15000 hours.
2001 Nov 15 11
BCcomponents Prod uct spec ification
Aluminum electrolytic capacitors
Power High Ripple Current Snap-in 198 PHR-SI
SPECIFIC TESTS AND REQUIREMENTS
General tests and requirements are specified in data handbook BC01, section “Tests and Requirements”.
Table 4 Test procedures and requirements
TEST PROCEDURE
(quick reference) REQUIREMENTS
NAME OF TEST REFERENCE
Endurance IEC 60384-4/
EN130300
subclause 4.13
Tamb =85°C; UR applied;
7000 hours ∆C/C: ±10%
ESR ≤2×spec. limit
IL5 ≤spec. limit
Useful life CECC 30301
subclause 1.8.1 Tamb =85°C; UR and IR applied;
15000 hours ∆C/C: ±30%
ESR ≤3×spec. limit
IL5 ≤spec. limit
Shelf life
(storage at
high temperature)
IEC 60384-4/
EN130300
subclause 4.17
Tamb =85°C; no voltage applied;
500 hours
aft er te s t : UR to be applied for 30 minutes,
24 to 48 hours before measurement
∆C/C: ±15%
ESR ≤2×spec. limit
IL5 ≤2× spec. limit
