tyco / Electronics / IVE 187 SERIES POSITIVE LOCK MARK: Il CONNECTOR WI YU-A+KVYF 47+ OvF7- V-AWARAY Product Specification i #uts 108-5126 16 DEC.02 Rev. AE 1. WAste 1. 1.1 AS 1.1 Contents AMMBIL 187 DU-X- KVYF47-AyvF7+-V-7 This specification covers the requirements for NI*RZS ORR. RBA. RARHOUBR product performance, test methods and quality HeRELTINS, assurance provisions of 187 SERIES POSITIVE LOCK BARRA cH BlLMA 1 OW CHS. MARK- Il CONNECTOR. Applicable product description and part numbers are as shown in Appendix 1. 2. Bea 2. Applicable Documents: UF MILA PD CRETSRMRIAICHUNT. The following documents form a part of this AMKO-MLERTS, A-AMKLMARMO specification to the extent specified herein. In BICK-ROECEBRIS, BREESE CIHR the event of conflict between the requirements of S$SckL, AR-KAKRESERKMORICHRA this specification and the product drawing, the ECLRISL. BRABEBALCBATS CE. product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP Hi#S 2.1 AMP Specifications : A.109-5000 : MERAO ARSE B.114-5041 : ER(hiei Fats C.501-5004 : MERRSS Test Specification, General Requirements for Test Methods Application Specifications Test Report FFIALVIKORYAP VY TRRSH RATE RERAA 858) COBMISHICKOBESRENTHY),. VEKHCREENES, RM OUE ICL CIMA SAMY GOES. This AMP controlled document is subject to change. For latest revision call local AMP. 1 of 16 Released Per EC FJ00-2624-02tye [Electonics / ANN Product Specification #1.548it% 187 SERIES POSITIVE LOCK MARK- Il CONNECTOR 16 oe e126 AE WrYLU-A RV F477 BvD? V-FUARIY , , 3. ARE. 3. Requirements : 3. 1 eat Hee 3.1 Design and Construction: SYR MICMESHEBH. 8. WE Product shall be of the design, construction and ARE bo THIBENTWNSCE,. physical dimensions specified on the applicable product drawing. 3. 2 4454 3. 2Materials : A IYI: A. Contact : Moo = + BH Pre-tinned Brass (P/N: 170324-1, 170325-1, 170326-1, 1376429-1) (P/N: 170324-1, 170325-1, 170326-1, 1376429-1) (P/N: 1318306-1---0. 8t 9 7 FA) (P/N: 1318306-1---For 0. 8t TAB) WOv=zH : RSH Pre-tinned Phos Bro (P/N: 170324-5, 170325-5, 170326-5) (P/N: 170324-5, 170325-5, 170326-5) =vF7TNWODE + aH Nickel Plated Phos Bro (P/N: 170324~-2, 170325-2) (P/N: 170324-2, 170325-2) WHvzA:- anAASS Pre-tinned High Heat Resistance Copper Alloy (P/N: 170325~-6, 170326-6) (P/N: 170325-6, 170326-6) BADYYD: 663-4 0 Yds (UL94V-2, V-0) B. Housing : 66 Nylon (UL94V-2, V-0) 46 4 OY tthe (UL94V-2) 46 Nylon (UL94V-2) 3.3 EH 3.3 Ratings : A. EAB EBEE : 250VAC A. Voltage Rating : 250VAC B. ERE : FABRMICDVTS, B. Current Rating : Refer to Fig. 2 for Fig 2B%8 maximum allowable C. ABE eA: -40C~105C UL94V-0 current to be applied. ~40C~120C UL94V-2 C. Temperature Rating:-40C to 105C UL94V-0 ~-40C to 120C UL94V-2 3.4 HEREWMEBRE CRRA 3.4 Performance Requirements and SAR Fig LICEANLBAM,. BHHRU Test Description Mim REVESEICBMITSKIRMtSEHN The product shall be designed to meet the THA CE, electrical, mechanical and environmental StER (ISR ICHE SHAR BP CATDN performance requirements specified in Fig. 1. 4 x&. All tests shall be performed in the room temperature, unless otherwise specified. 2 of 16 Rev. AEt cag / Electronics / AGW 187 SERIES POSITIVE LOCK MARK- Il CONNECTOR Product Specification #2 an#it 108-5126 16 DEC. '02 Rev. AE WrYU-AK-RVFAT- Ovo: V-AFIARII 3. 5 PEREME RA CHRAKOESHW 3.5 Test Requirements and Procedures Summary: IK a Se la A MRE BER JI i 3. 5. 1 HAORBRRA |BRHRAE AP RABE | BAT SRERSECHOUTAH, 114-5041 OHBREICSMET | HH. RUBRERATITDCY. xe. Para. Test Items Requirements Procedures 3. 5. 1 Examination of |Meets requirements of product | Visually, dimensionally and Product drawing and AMP Specification] functionally inspected per 114-5041 applicable quality inspection plan. = cm WH TE RE Electrical Requirements 3. 5. 2 Rawit 3m QLAF (#0 HAD NOVY A |CHMAUAENRALKIAY (AVANIb) 6mQELE (ERA) SORSBBE 20mV LP. PRB 10mA LAF ORACHET S. Fig 4@fa AMP #848 109-5311-1 3. 5. 2 Termination 3mQMax. (Initial) Subject mated contacts assembled in Resistance 6mQMax. (Final) housing to 20mV Max open circuit at (Low Level) 10mA. Fig.4 AMP Spec. 109-5311-1 3. 5. 3 Rin 1000MQ LE (#) HA) 500VDC EN. AADIRARL. 1OOMQLIE (#8HA) BE aIV OD he CHE. Fig 5 BR AMP #448 109-5302 3. 5. 3 Insulation 1O00MQMin. (Initial) Impressed voltage 500VDC. Resistance 1OOMQMin. (Final) Test between adjacent circuits of unmated connectors. Fig.5 AMP Spec. 109-5302 3. 5.4 in BS WHE. Dov yr aANSA | OKVAC 1 AEM. ARVIRABL. BWoE, IRIS S/F -ABCHE. Y7 Br im WE. Fig 5B8@ AMP #48 109-5301 3. 5. 4 Dielectric No creeping discharge nor 2kVAC for 1 minute. withstanding flashover shal! occur. Test between connector/earth of Voltage Current Leakage: 1mA Max. unmated connectors. Fig.5 AMP Spec. 109-5301 Fig. 1 (<) Fig. 1 (CONT.) Rev. AE 3 of 16tyco / Electronics | AAW? 187 SERIES POSITIVE LOCK MARK- II CONNECTOR Product Specification #4 Mm kits 108-5126 16.DEC02 Rev. AE WIYU-A- RYT 47-OyF + V-JFIARIY Ik B a5e 8 wig BER FI ae Para. Test Items Requirements Procedures 3. 5.5 ims tF MENILEREREBSLC. BEL | BSICKSZRBRLACMETSCE, FS 30C F Fig. 2,4 B98 AMP #248 109-5310-1 3. 5.5 Temperature 30CMax. under loaded specified Measure temperature rising by Rising current or rating current energized current. Fig. 2,4 AMP Spec. 109-5310-1 wm th WY TE BE Mechanical Requirements 3. 5.6 ESBS | BR x GRRE (UL) E@ULEAYSD beMRRICHE mmm? (AWG) N (kef) LEXA RIS RAS BRRICMAS. 0.2 24 19. 6 (2) FEVERS 100mm / 5d 0.3 22 49. 0 (5) AMP 424% 109-5205 a5 | 20 78. 4(8) aft B 0.75 18 117. 6 (12) 1. 25 16 205. 8 (21) 2.0 14 245. 0 (25) 3. 5. 6 Crimp Tensile Wire Size Crimp Tensile(min.) | Apply an axial pull-off load to Strength min? (AWG) N (kef) crimped wire of contact secured on 0.2 24 19. 6 (2) the tester, 0.3 29 49. 0 (5) Operation Speed : 100mm/min. 0.5 20 78. 4 (8) AMP Spec. 109-5205 0.75 | 18 117. 6 (12) Condition B 1. 25 16 205. 8 (21) 2.0 14 245. 0 (25) 3. 5.7 IY997 bate | 49. 0N (Gkef) DE IVS haRASLMARICMAS A ako JRETRE : 100mm/5} AMP #248 109-5212 3. 5. 7 Contact 49. ON (5kef) Min. Apply an axial pull-off load to Retention crimped wire. Force Operation Speed : 100mm/min. AMP Spec. 109-5212 Fig 1 (i<) Fig. 1 (CONT.) 4 of 16 Rev. AEtyco / Electronics / ANE 187 SERIES POSITIVE LOCK MARK- II CONNECTOR Product Specification # m#iis 108-5126 16 DEC. 02 Rev. AE WILU-A+ RYT AT- Av - Y-FIIARII HE mR IA A RSE BERIT ak Para. Test Items Requirements Procedures 3. 5. 8 AADSBARA 1 #8 : 29. 4N (3. Okef) LF FEVER 100mm/5} 2 ti : 44. 1N(4. Skef) LF AICBTSHAEHE 3 fat : 73. SN (7. Skef) LAF AMP #248 109-5206 Set B 4 fm : 107. 8N (11. Okef) LAF {A L. 170324-2, 170325-2 (& 1318306-1 O# 0. 8t RHODEBAB 1 #& : 35. 3N (3. 6kef) LAF IT AEATS. 1318306-1 (0.8t 97FA) (t 1 #H : 39. 2N(4. Okef) WR EDS. 3.5.8 | Connector Mating | 1Pos. :29. 4N (3. Okef) Max. Operation Speed: 100mm/min. Force 2Pos : 44. 1N(4. 5kef) Max. Measure the force required to mate 3Pos : 73. 5N (7. Skef) Max. connectors. 4Pos : 107. 8N (11. Okef) Max. AMP Spec. 109-5206 Condition B 170324-2, 170325-2: 1Pos. :35. 3N (3. 6kef) Max. Must be use Pre-Tin Brass 0. 8t TAB 1318306-1 (For 0. 8t TAB): for 1318306-1 only. 1Pos. :39. 2N (4. Okef) Max. 3. 5. 9 AADIH RNR 1 i : 5. 88~29. 4N (0. 6~3. Okef) PEER 100mm 53 2 tm: 9. 8~44. IN (1. O~4. Skef) ARICET SHAH 3 te: 19. 6~73. SN (2. O~7. Skef) AMP #48 109-5206 S844 B 4 HH : 29. 4~107. 8N (3. O~11. Okef) | 1318306-1 OA 0. 8t BOD SAAS WMITeEATS. 3.5.9 | Connector 1Pos : 5. 88~29. 4N (0. 6~3. Okef) Operation Speed: 100mm/min. Unmating Force 2Pos : 9. 844. IN (1. O~4. Skef) Measure the force required to 3Pos : 19. 6~73. 5N (2. O~7. 5kef) unmate connectors. APos : 29. 4~107. 8N (3. 0~11. Okef) | AMP Spec. 109-5206 Condition B Must be use Pre-Tin Brass 0. 8t TAB for 1318306-1 only. 3.5.10 | AYeZek-: #HA : 58. 8N (6kef) LAE IVYIF7bOOy THEE Oy Dae #8HH : 49. ON (Skef) LAE FE/ERRE 100mm/5) 1318306-1 O% 0. 8t HHO oeAAR WMITEEATS. 3.5.10 |Contact Locking | Initial :58. 8N (6kgf) Min. Measure contact locking strength. Strength Final: 49. ON (5kef) Min. Operation Speed : 100mm/min. Must be use Pre-Tin Brass 0. 8t TAB for 1318306-1 only. Fig. 1 (#<) Fig. 1 (CONT. ) Rev. AE 5 of 16tyco / Electronics | IVE 187 SERIES POSITIVE LOCK MARK- II CONNECTOR Product Specification 418s 108-5126 16.DEC 02 Rev. AE WIL UX-RVF AT - Ave -V-FUARIY In aE IE Ruse BAER TI ik Para. Test Items Requirements Procedures 3.5.11 | tee) (RAR) REP lusec. SMASTMMBE | RALLARA AIC 1. 52mm ORT. BE CEWCOE. 10-55-10Hz CBO 1-4 DILOBST 6mQLLF (HA) B4bET SIP MMEERT S 3 AMM Ic 2B DSazace, 100mA 43188. AMP #248 109-5201 BIAS : Fie 6 3.5.11 | Vibration No electrical discontinuity | Subject mated connectors to (Low Frequency) greater than 1uwsec. Shall occur. | 10-55-10 Hz traversed in 1 minute at 6mQMax. (Final) 1. 52mm amplitude 2 hours each of 3 mutually perpendicular planes. 100mA applied AMP Spec 109-5201 Mounting: Fig. 6 m i HW Tt BE Environmental Requirements IBA AER IA A i #+ (fe am |= ORR zy i& Para. Test Items Requirements Procedures 3.5.12 | tat MEE 100MOQ LIE (# A) RA LEIARDY (FE TKR) EIR 6mQ LAF (HHA) 90~959 RH 40C 96 BFlel AMP #248 109-5105-1 SRE A 3.5.12 | Humidity, Insulation Resistance 100MQ2 Min. | Mated connector, Steady State (Final) 90 - 95% RH. 40C 96hours Termination Resistance 6mQ Max. | AMP Spec. 109-5105-1 (Final) Condition A 3.5.13 | hee 6mQ LAF (#8 BA) RA LEARDSY -40C/30 5} 105C/30 3 CHEIFIAWVEL SUS DIVAS. AMP #248 109-5103 SRE A 3.5.13 | Thermal Shock 6mQMax. (Final) Subject terminals inserted into housing to 5 cycles between ~40C/30 min. and 105C/30 min; AMP Spec. 109-5103 Fig. 1 (8<) Fig. 1 (CONT.) 6 of 16 Rev. AEtyca / Electronics / AIMEE 187 SERIES POSITIVE LOCK MARK- II CONNECTOR Product Specification #1 #84% 108-5126 16 DEC.'02 Rev. AE WIYLU-ARVFAT + DvD: V-APuUARIY JAB mm SR8 A am 68 fe m RR FA Para. Test Items Requirements Procedures 3.5.14 | da7k tex 6mQUIF (HERA) RA LEARIZ 49. ON(5kef) LE: ayYeyohoyy | XO 7kBic RAST CS. ae REO R ELMAR, Binh C1 RARER LESOZEAT 4S. AMP 824% 109-5101 Set B 3.5.14 | Salt Spray 6mQMax. (Final) Subject mated connectors to 5% salt 49. ON (5kgf) Min. : Contact Locking | concentration for 96hours; Strength After the test, rinse the sample in water, sit it for one(1) hour for drying at room temperature. AMP Spec. 109-5101 Condition B Fig. 1 (UY) Fig. 1 (END.) 3.6 SEA Pee 3.6 Crimping wire contents for evaluation. gis Composition of Wire Bex at Senet E/E BRR | ee Wire Size Calculated Cross | Number of Strands / | Applicable Current (AWG) Section of Diameter of a Strand] J!S and A(0C) Conductor N/mm JES Spec. men? #24 0. 22 11/0. 16 UL1007 2.5 #22 0. 31 12/0. 18 JCS-246 3.0 #20 0.51 20/0. 18 JIS-C-3406 5. 0 #18 0. 76 30/0. 18 JIS-C-3316 7.0 #16 1. 27 50/0. 18 JIS-C-3316 12. 0 #14 1. 96 37/0. 26 JiS-C-3316 -| 15.0 Fig. 2-1 170324-X, 170325-X, 170326-X, 1376429-X FA Fig. 2-1 For 170324-X, 170325-X, 170326-X seis Composition of Wire BRUIA at SBT Bt SS OA Bey aint Wire Size Calculated Cross | ye of strands / Applicable | Current (AWG) otto of Diameter of a Strand| Wire Spec. | A(DC) onductor mm? N/ od mm #18 0. 86 34/0. 18 7.0 #16 1. 34 26/0. 26 12. 0 #14 2. 19 41/0. 26 15. 0 Fig. Rev. AE 2-2 13183061 FA Fig. 2-2 For 13183061 7 of 16tyco / Electronics | AEE Product Specification Sah#ats 187 SERIES POSITIVE LOCK MARK- II CONNECTOR 46 woe 128 AE WILURK-A-RVF AT - AyD + V-FUARIY , 4 DRE RRO RERIER 4. Product Qualification Test Sequence MRT IV-7/Test Group RUA B Test Items i | 2 ]3 [ 4 | 5 | 6 StERIIEFR/Test Sequence (a) 54 5 OM RIR Confirmation of Product 1 1 weet (A-LAIL) | Termination Resistance 2, 4, 6 (Low Level) 8, 10 in Dielectric withstanding 5, 8 Voltage ET Insulation Resistance 4,7 mee LF Temperature Rising 1 iS) (RAR) Vibration (Low Frequency) 3 aIYySoD boy DRE | Contact Locking 1 Strength IV9? MaABA Contact Retention Force 1 IRDVBAA Connector Mating Force IRDA RRA Connector Unmating Force Eas SRG Crimp Tensile Strength | 1 Nee Thermal Shock ETE (FE RABE) Humidity (Steady State) 6 7k IF Salt Spray HAOMFILRROIFERS. /Numbers indicate sequence in which the tests are performed. Fig. 3 8 of 16 Rev. AEtyco / Electronics | AE 187 SERIES POSITIVE LOCK MARK- Il CONNECTOR Product Specification #4 ia #1ts 108-5126 16 DEC.'02 Rev. AE WIYU-A:-KYT4A7 +> Ov + V-JIARII BAH RSZ cCHBsMR 1 OV CHS. The applicable product descriptions and part numbers are as shown in Appendix. 1. 1 broduct art No. fe Description 170324-X WIYU-A KRYF 47+ OF -VURAFIAI 187 Series Positive Lock Receptacle Contact 170325-X WIYLU-X KRVFAT- AVF -VURAPFN 187 Series Positive Lock Receptacle Contact 170326-X WILUKA RET AT - Aye - UEFVOW 187 Series Positive Lock Receptacle Contact 1376429-X WIYU-A KYF 47+ Ov7 + VURAIVIAI 187 Series Positive Lock Receptacle Contact 1318306-X WILUKA RYT AT - Aye -URAFHII 187 Series Positive Lock Receptacle Contact (0. 8t 97 A) (For 0. 8t TAB) 172074-X 1B RYT AFT Ay - NYS 1Pos. Positive Lock Housing X-173974-X 1M RYT AT Oy NYY 1Pos. Positive Lock Housing X-172210-X 2 RYT AF Aye AVY YS bom Ey) 2Pos. Positive Lock Housing (6mm Pitch) X-175578-X 2m RYT AT Aye ANGYYTZ (im EF) 2Pos. Positive Lock Housing (7mm Pitch) X-174587-X 2 RUFF -Oyo-ANDLYZ (eet 6mm Ey F) | 2Pos. Positive Lock Housing (6mm Pitch, Guide) X-1318920-X 2 RITA 7 - Aye - ADYYA RHE) 2Pos. Positive Lock Housing With R) (RECT 6mm Ey F) (6mm Pitch, Guide) 179720-X 2 RYT AF Oye ANGYYS Amey) 2Pos. Positive Lock Housing (10mm Pitch) 1376281-X 2 KLF4 AF Oye -NOLYD (17. 9m ey F) | 2Pos. Positive Lock Housing (17. 9mm Pitch) X-174712-X 2 RYT AT AYA NDS 2Pos. Positive Lock Housing (V4 9H + AL YFR) (Micro Switch) 176498-X 2B RLF 7 - Ayo NOY Y SD Sum Ey F) 2Pos. Positive Lock Housing (15mm Pitch) X-353148-X 2m KUT AT - Ov NVYYS (bo ty F) 2Pos. Positive Lock Housing (16mm Pitch) 1376053-X 2m AVF AT Oyo NGS (em EvF) 2Pos. Positive Lock Housing (12mm Pitch) 1376282-X 2K AT Ayo - NOY (12mm ey F) | 2Pos. Positive Lock Housing (12mm Pitch Parallel) X-172075-X 3 ARVF AT OyI NGOS 3Pos. Positive Lock Housing (W490 - AL VFR) (Micro Switch) X-1318921-X 3 RY TT Oyo ADYYA REE) 3Pos. Positive Lock Housing With R) (V4970:- At vFA) (Micro Switch) 174513-X 4M RVR 7 OF - NGS 4Pos. Positive Lock Housing PREFERS 1 Y FA) (for Defroster Device of a Refrigerator) X-173150-x 4B RUF ATF Bw -NIVYD 4Pos. Positive Lock Housing (NI + UL-F) (for Power Relay) MIR 1 Appendix! Rev. AE 9 of 16tyco / Electronics /-rv Product Specification # m#is 187 SERIES POSITIVE LOCK MARK- II CONNECTOR 16 meee tee AE WILY -A-RVF 47 - Ov V-AUARAY , , $1.3 +> Min 24cH Shoulder ROX, AY Limits for Shear Droop ~~ ~~ 0.08 Max. atts, and Burrs SIS 0.540.025 0 + 2 a Pen BUMBIIE No burrs ae Fig. 7 (7) (Notes) 1. PIOOMEMS 7/3 BHA (J1S-H-3100, C2600P-1/2H) 1. Use 70/30 brass, conforming to C2600P-1/2 Hard of 2. HOo#RLIFEERTS CE, JIS H3100 for tab fabrication. 3. AITISPRERRICHWSZS DT CHREAY TIC 2. Plain metal must be used DIVTILW FOS FH#HRMESB ES. 3. This tab design is applicable to the purpose of 1 CP78-26022 performance testing of tab. For the practical 1 Hi (52%) CP80-25076 production purpose, refer to the following 2 fk CP80-25075 GAY DE yF : customer drawings prepared for recommendable tab 6mm 44 7, Tn Y - 7) design. 3m (V4 DOA y FR) CP79-25225 1Position :P78-26022 4 UNT- UL F) C-173150 1Position (Special Design) :CP80-25076 4 #R (SREB FERN YU Y 1 YFA) C-174513 2Posi tion :CP80-25075 3Position(for Microswitch Application) : :CP79-25225 APosition(for Power Relay Application) : :-173150 4Position(for Defroster Timer Device on Refrigerators) :-174513 Rev. AE 11 of 16tycoa / Electronics | AAI 187 SERIES POSITIVE LOCK MARK- II CONNECTOR WIL UA RY F 4H T+ AVF V-APWARAY Product Specification #4 ,mAi#g 108-5126 16.DEC 02 Rev. AE 10 \ []_0,08/6.35 | COBAK TNT y MERE 0.5 KONKBEBANA This depth is required for proper seating of tab in housing 6~7 1.9 min. PATA TypeA Fig. 8-1 (=) 1. ABIL 187 LU -Al BRET 4 FOV IAA DINREIT SI TEBE CHKT SLOOE RTECTHS. JFIRMLOR, NUBB