ECONOMY POWER 2.5 CONNECTORS Quick Reference Guide The Economy Power 2.5 (EP 2.5) connector is a single row or dual row crimp connector system. Based on a 2.5mm (0.098") centerline pitch, it is a very compact solution. EP 2.5 connectors provide a comprehensive connectivity solution with vertical and right angle headers, optional TPA retainers, wire-to-wire and wire-toboard options and a range of resin materials that include types meeting Glow Wire Test and UL 94 V-0 standards, as well as packaging to support automated board assembly. Additionally, EP 2.5 connectors are intermateable with similar products available in the market, facilitating simple retrofitting. With board space increasingly at a premium, the EP 2.5 connector series offers an ideal interconnection solution for densely packed printed circuit boards. EP 2.5 housings and contacts were designed to help workers on the shop floor. The terminals have an asymmetrical shape. This means they can only be loaded into the housing cavity one way - the right way. Ideal for household appliances, HVAC and industrial machinery, EP 2.5 connectors offers this extensive portfolio for all design needs and challenges. FEATURES & BENEFITS * Housing locking latch * Polarization tabs * Asymmetrical terminals can only be loaded into housing one way * Standard or low insertion force (LIF) terminals * Anti-fretting contact lubricant * Offering includes vertical and right angle headers in single and dual row configurations * Includes products compliant with Glow Wire test required by IEC/EN 60335-1 5th edition: Household and Similar Appliances-Safety and UL 94 V-0 MATERIALS * Housings: UL 94 V-0 rated Nylon (UL 94 V-0 rated PBT for headers on tape in ammo box packaging) * Contacts: Copper alloy, tin plated * Colored housings available upon request * Glow Wire material and UL 94 V-0 option available ELECTRICAL * Voltage rating: 250VAC * Current rating: 4.2A max. (single row) MECHANICAL * Positions: 2 to 15, single row, wire-to-wire; 2 to 20, single row, wire-to-board; 8 to 40, dual row, all types * Wire size: 0.13 to 0.56mm2 (26 to 20 AWG) * Centerline pitch: 2.5mm (0.098") * Operating temperature: -55 to 105C * Selectively loaded headers available upon request SPECIFICATIONS * Product specification: 108-2418 * Application specification: 114-13315 STANDARDS * UL Recognized (U.S. and Canada) E28476 * VDE approval is being sought APPLIANCES /// ECONOMY POWER 2.5 CONNECTORS Economy Power 2.5 Connectors Quick Reference Guide Single Row Plug Housing Style Flammability Position 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Free Hanging/ Panel Mount UL 94 V-0 x-1969442-y -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 1- -6 1- -7 1- -8 1- -9 2- -0 GWT acc. IEC Free Hanging/ 60335-1 and x-1744417-y Panel Mount UL 94 V-0 -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 1- -6 1- -7 1- -8 1- -9 2- -0 Single Row Receptacle Housing Style Flammability Position 2 3 4 5 6 7 8 9 10 11 12 13 14 15 UL-94 V-0 x-1969588-y -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 Free Hanging GWT acc. IEC 60335-1 and x-1969589-y UL 94 V-0 -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 UL-94 V-0 x-1969590-y -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 GWT acc.IEC 60335-1 and UL 94 V-0 x-1969591-y -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 Style Flammability Position 2 3 4 5 6 7 8 9 12 13 Locking Plate UL 94 V-0 X-1969443-y -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 1- -6 1- -7 1- -8 1- -9 2- -0 Flammability Position 2 3 4 5 6 7 8 9 UL 94 V-0 x-2132230-y -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 1- -6 1- -7 1- -8 1- -9 2- -0 GWT acc. IEC 60335-1 and x-1744418-y UL 94 V-0 -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 1- -6 1- -7 1- -8 1- -9 2- -0 x-2132415-y -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 1- -6 1- -7 1- -8 1- -9 2- -0 x-1744439-y -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 1- -6 1- -7 1- -8 1- -9 2- -0 -3 -4 -5 -6 -7 -8 - Panel Mount TPA 10 11 14 15 16 17 18 19 20 Single Row Headers Style Vertical with Boss UL 94 V-0, loose packaging Vertical without Boss GWT acc.IEC 60335-1 and UL 94 V-0 Vertical without Boss with Tape in Ammo Box Packaging Right Angle 10 11 12 13 14 15 16 17 18 19 20 UL 94 V-0 x-2299683-y -1 - - - - - - - - - - - -2 UL-94 V-0 x-1744426-y -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 1- -6 1- -7 1- -8 1- -9 2- -0 GWT acc.IEC 60335-1 and UL 94 V-0 x-1744446-y -2 -3 -4 -5 -6 -7 -8 -9 1- -0 1- -1 1- 2 1- -3 1- -4 1- -5 1- -6 1- -7 1- -8 1- -9 2- -0 Notes: Configurations available in various color options. Please contact TE sales representative for more information or visit TE.com 1969442-2 is designed to mate with the full range of EP 2.5 2-position headers. Another 2-postion plug, 2301559-2, with a modified latch is available to mate with a competitive manufacturer's 2-position header of a similar design or with new TE EP 2.5 2-position header 2299683-3 with a narrow (0.85 mm wide) latch. 2299683-1 has a narrow (0.85 mm wide) latch to readily mate with a competitive manufacturer's 2-position plug of a similar design or with new TE EP 2.5 2-position plug 2301559-2. 2299683-2 has a 1.6 mm wide latch to readily mate with TE EP 2.5 2-position plug 1969442-2. APPLIANCES /// ECONOMY POWER 2.5 CONNECTORS PAGE 2 Economy Power 2.5 Connectors Quick Reference Guide Dual Row Plug Housing Style Flammability Position 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 For all types UL 94 V-0 x-1969540-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 GWT acc. IEC 60335-1 and UL 94 V-0 x-1969567-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 10 Dual Row Receptacle Housing Style Free Hanging Panel Mount Flammability Position 8 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 UL 94 V-0 x-1969540-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 GWT acc. IEC 60335-1 and UL 94 V-0 x-1969567-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 UL 94 V-0 x-1969594-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 GWT acc. IEC 60335-1 and UL 94 V-0 x-1969595-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 10 Dual Row TPA Style Flammability Position 8 Locking Plate UL 94 V-0 x-1969541-y -8 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 Dual Row Vertical Row Headers Style With Boss Without Boss Flammability Position 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 UL 94 V-0 x-1969543-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 GWT acc. IEC 60335-1 and UL 94 V-0 x-1969570-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 UL 94 V-0 x-1969582-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 GWT acc. IEC 60335-1 and UL 94 V-0 x-1969584-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 Dual Row Right Angle Header Style Flammability Position 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 Right Angle UL 94 V-0 x-1969572-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 GWT acc. IEC 60335-1 and UL 94 V-0 x-1969574-y -8 1- -0 1- -2 1- -4 1- -6 1- -8 2- -0 2- -2 2- -4 2- -6 2- -8 3- -0 3- -2 3- -4 3- -6 3- -8 4- -0 Note: Configurations available in various color options. Please contact TE sales representative for more information or visit TE.com APPLIANCES /// ECONOMY POWER 2.5 CONNECTORS PAGE 3 Economy Power 2.5 Connectors Quick Reference Guide Terminals Style Material Standard Insertion Force Socket (Receptacle) Standard Insertion Force Pin, Lanceless Plated Copper Alloy Low Insertion Force (LIF) Socket (Receptacle) Wire Range Part Number 22-26 AWG (0.13 to 0.36mm2) 2110989-1 20-24 AWG (0.20 to 0.56mm2) 1744423-1 22-26 AWG (0.13 to 0.36mm2) 2238007-1 20-24 AWG (0.20 to 0.56mm2) 2238008-1 22-26 AWG (0.13 to 0.36mm2) 2232905-1 20-24 AWG (0.20 to 0.56mm2) 2232983-1 LIF sockets reduce insertion force about 60% from that of standard sockets. Maximum insertion force is 3.5 N for the new LIF sockets, versus maximum insertion force of 8.9 N for standard sockets. Application Tooling Both the tab and receptacle contact can be applied to wire using OCEAN applicatior for automatic and semi-automatic applications. For low volume production and prototype work, a hand-tool is available to crimp the contacts to wire. Part Number Description 1590232- [ ] HDI Quick Change Miniature Applicator 1725950- [ ] AMP 3/K-40 Press 1725900- [ ] AMP 5/K Press 1530232-3 AMP-O-LECTRIC Model "G" Termination Machine 1530232-2 AMP-O-LECTRIC Model "K" Termination Machine 1530232-1 Lead Making Machine 354500- [ ] AMP-O-LECTRIC Model "G" Terminating Machine 528324- [ ] Komax Gamma 333 PC 2217074-1 Hand tool for 22-26 AWG 2161958-1 Pin Extraction Tool TE Connectivity Technical Support Center USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico: +52 (0) 55-1106-0800 Latin/S. America +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 te.com/EP2.5 TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity`s obligations shall only be as set forth in TE Connectivity`s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. (c) 2017 TE Connectivity Ltd. family of companies 7-1773461-66 APP All Rights Reserved. 01/17 APPLIANCES /// ECONOMY POWER 2.5 CONNECTORS