MIL-PRF-38534 CERTIFIED M.S.KENNEDY CORP. RADIATION HARDENED HIGH EFFICIENCY, 5 AMP SWITCHING REGULATORS 5046RH SERIES 4707 Dey Road Liverpool, N.Y. 13088 (315) 701-6751 FEATURES: Up To 92% Conversion Efficiency For 5V Version 5 Amp Output Current 3.1V to 18V Input Range with Separate Bias 12V to 18V Input Range with UVLO (VBIAS=VIN) Preset 1.5V,1.7V,1.8V,1.9V,2.0V,2.5V,3.0V,3.3V,3.4V or 5.0V Output Versions User Programmable Current Limit Output Trim Capability Custom Compensation & Outputs Available 350KHz Switching Frequency Surface Mountable Hermetic Package -55C to +125C Operating Temperature Range Total Dose Tested to 300K RAD Available with Gull Wing Leads Contact MSK for MIL-PRF-38534 Qualification and Appendix G (Radiation Status) DESCRIPTION: The MSK 5046RH series are high efficiency, 5 amp, radiation hardened switching regulators. The output voltage is configured for 1.5V,1.7V,1.8V,1.9V,2.0V,2.5V,3.0V,3.3V,3.4V or 5.0V internally with a tolerance of 1%. The very low output impedance allows the MSK 5046RH to drive the start up surge current required by many CPU's and FPGA's with little or no decrease in the output voltage. The operating frequency of the MSK 5046RH is 350KHz. A low quiescent current and very good operating efficiency keep the total internal power dissipation of the MSK 5046RH down to an absolute minimum. The device is packaged in a hermetic surface mountable package for high reliability applications. EQUIVALENT SCHEMATIC TYPICAL APPLICATIONS PIN-OUT INFORMATION 1 2 3 4 5 6 7 Satellite System Power Supply Step-down Switching Regulator Microprocessor, FPGA Power Source High Efficiency Low Voltage Subsystem Power Supply 1 CASE CS+ CSSIGNAL GROUND SENSE ADJUST SIGNAL GROUND 8 9 10 11 12-22 23-33 34-44 NC SOFT START ENABLE VBIAS VIN POWER GROUND VOUT PRELIMINARY Rev. G 2/06 ABSOLUTE MAXIMUM RATINGS -0.3V, +20V Input Voltage -0.3V, 18V VBIAS Voltage -0.3V, VBIAS Enable 5.0 Amps Output Current Thermal Resistance MOSFET(@ 125C) 6.0C/W 7.5C/W Diode(@ 125C) 12 TST TLD TC Storage Temperature Range Lead Temperature Range (10 Seconds) Case Operating Temperature MSK5046RH K/H/E Series MSK5046RH Series Junction Temperature TJ -65C to +150C 300C -55C to +125C -40C to +85C +150C ELECTRICAL SPECIFICATIONS NOTES: 1 VIN=12V, VBIAS=12V, IOUT=4.0A, RSENSE=15m, COUT=3x100F Low ESR tantalum (AVX P/N TAZH107M015L) + 1.0F ceramic, SOFT START=NC, ENABLE=NC, ADJUST=NC, unless otherwise specified. 2 Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only. 3 All output parameters are tested using a low duty cycle pulse to maintain TJ = TC. 4 Industrial grade and 'E' suffix devices shall be tested to subgroup 1 unless otherwise specified. 5 Military grade devices ('H' and 'K' suffix) shall be 100% tested to subgroups 1,2,3,4 and 7. 6 Subgroup 1,4,7 TA=TC=+25C Subgroup 2 TA=TC=+125C Subgroup 3 TA=TC=-55C 7 The device can operate with input voltages as high as 18V, but efficiency is best at lower inputs. 8 With VBIAS connected to a separate source, VIN Min. is VOUT + VDROPOUT; see typical dropout curves. 9 Contact factory for post radiation limits. 10 Sense resistor losses and VBIAS power not included. See typical performance curves. 11 The disabled bias current is the sum of the enable pin sink current (approximately VBIAS/10K) and the internal bias current. 12 Continuous operation at or above absolute maximum ratings may adversely effect the device performance and/or life cycle. 2 PRELIMINARY Rev. G 2/06 APPLICATION NOTES INPUT BIAS AND UVLO: The VBIAS pin of the MSK 5046RH provides bias to the control circuitry. The VBIAS pin can be connected directly to the input bus for 12V to 18V operation or it can be biased separately with a 12V to 18V source to extend the input range of the device. Refer to the paragraph titled "INPUT VOLTAGE RANGE". For bias voltages greater than 16V series diodes or resistors are recommended to bring VBIAS below 16V. The MSK 5046RH's built-in under voltage lockout feature prevents damage to downstream devices in the event of a drop in bias voltage. Under voltage lockout occurs at bias voltages of approximately 10.3V rising and 9.5V falling. The internal bias draws approximately 40mA under normal operation. INPUT VOLTAGE RANGE The MSK 5046RH's input range of 12V to 18V can be further extended down to 3.1V by using a separate bias supply. In this configuration very efficient low V to low V conversion can be achieved. OUTPUT CAPACITOR SELECTION: The MSK 5046RH has no internal output capacitance. Use between 200 and 400F of low ESR bulk capacitance for optimum performance. For optimal performance use three AVX part number TAZH107M015L (MIL part number CWR29H-107M). For loads with large excursions use surge rated capacitors. Additional 0.1F ceramic capacitors close to the load will help suppress high frequency switching noise. Custom compensation to maximize performance with a variety of capacitive loads is available; consult the factory. SOFT START: The internal 0.1F soft start capacitor charges from a 12A (nominal) current source. Connect additional capacitance to the soft start pin to slow the output rise further. The output rise time is dependant on the input to ouput voltage ratio as well as the soft start capacitance. The output rise time at 50% load may be approximated with the following equation: TRISE= POWER CIRCUIT LAYOUT CONSIDERATIONS: Layout of the power circuitry will affect the overall performance of the MSK 5046RH. Input power should be tied as close to VIN (pins 12-22) as possible. Create a single point ground as close to the MSK 5046RH power ground pins (23-33) as possible. The input power return should be tied between the MSK 5046RH power ground pins and the load. Keeping the input power return connection as close to the MSK 5046RH power ground pins as possible and keeping the distance between the MSK 5046RH power ground pins and the load to a minimum will maximize the performance. Tie the signal ground pins (4 and 7) to the single point ground with a short low impedance connection. See remaining notes for more layout and application performance. Where (VOUT + 0.6V) 2 Css (VIN + 0.3V) 14 VOUT = the output voltage in volts. VIN = the input bus voltage in volts. Css = 0.1 + external soft start capacitance in F. The soft start will begin as soon as the bias voltage exceeds the under voltage lockout threshold or the inhibit pin is released; whichever comes last. If bias voltage is applied and the inhibit pin is released before the input voltage is applied, the soft start will have risen early and the output will rise at approximately the same rate as VIN and may overshoot. Any circuit that holds the enable pin low until VIN rises will ensure soft start when VBIAS must rise before VIN. The circuit below may be adapted to suit a variety of applications. INPUT CAPACITOR SELECTION: The MSK 5046RH should have an external high frequency ceramic capacitor (0.1uF) between VIN and power ground. Connect a low-ESR bulk capacitor directly to the input pin of the MSK 5046RH. Select the bulk input filter capacitor according to input ripple-current requirements and voltage rating, rather than capacitor value. Electrolytic capacitors that have low enough ESR to meet the ripple-current requirement invariably have more than adequate capacitance values. Aluminum-electrolytic capacitors are preferred over tantalum types, which could cause power-up surge-current failure when connecting to robust AC adapters or low-impedance batteries. 3 PRELIMINARY Rev. G 2/06 APPLICATION NOTES CONT'D SENSE: ADJUST: It is very important that the DC voltage returned to the SENSE pin from the output be as noise and oscillation free as possible. This voltage helps to determine the final output and therefore must be a clean voltage. Excessive noise or oscillation can cause the device to have an incorrect output voltage. Proper PC board layout techniques can help to achieve a noise free voltage at the SENSE pin. The output voltage of the MSK5046RH may be adjusted up or down to accomodate a variety of system requirements. Connecting a resistor between the adjust pin and the sense pin will decrease the output voltage. Connecting a resistor between the adjust pin and ground will increase the output voltage. CURRENT LIMIT: The MSK 5046RH current limit is user programmable by means of an external low value sense resistor. The current limit trips at approximately 100mV, 20% across the sense resistor. The output voltage will decrease when the current limit is reached. In the case of a sudden and severe overload, the MSK 5046RH will reset and attempt a restart cycle. In noisy systems, the use of a twisted pair helps reduce noise succeptability of the sense circuit. The voltage present on the sense resistor will have an AC component at the switching frequency. The peak of the AC plus DC voltage will trip the current fault. If current limit is not desired, simply connect CS+ to ground and CS- to VOUT to disable the current sense. ENABLE FUNCTION: The ENABLE pin of the MSK 5046RH is designed for open collector drive. Leaving the pin open will allow for normal operation. Pulling the pin low will shut the device down. The enable pin will source up to 3mA when pulled low with high line voltage. MINIMUM LOAD: The MSK 5046RH requires less than 2mA minimum load to maintain regulation. Minimum loads greater than 200mA at low line voltage and 400mA at high line voltage provide faster load response. 4 PRELIMINARY Rev. G 2/06 APPLICATION NOTES CONT'D TYPICAL LOW VOLTAGE APPLICATION 5 PRELIMINARY Rev. G 2/06 TYPICAL PERFORMANCE CURVES NOTE: Overall efficiency curves include VBias power consumption. 6 PRELIMINARY Rev. G 2/06 RADIATION CURVES TBD 7 PRELIMINARY Rev. G 2/06 MECHANICAL SPECIFICATIONS WEIGHT= 17 GRAMS TYPICAL ESD Triangle indicates Pin 1. NOTE: ALL DIMENSIONS ARE 0.010 INCHES UNLESS OTHERWISE LABELED. ORDERING INFORMATION MSK5046-3.3 H RH G LEAD FORM OPTIONS BLANK=STRAIGHT; G=GULL WING RADIATION HARDENED SCREENING BLANK= INDUSTRIAL; E=EXTENDED RELIABILITY H=MIL-PRF-38534 CLASS H; K= MIL-PRF-38534 CLASS K OUTPUT VOLTAGE 1.5=+1.5V; 1.7=+1.7V; 1.8=+1.8V; 1.9=+1.9V; 2.0=+2.0V; 2.5=+2.5V; 3.0=+3.0V; 3.3=+3.3V; 3.4=+3.4V; 5.0=+5.0V GENERAL PART NUMBER The above example is a +3.3V, Class H screened regulator with gull wing leads. 8 PRELIMINARY Rev. G 2/06 MECHANICAL SPECIFICATIONS CONTINUED WEIGHT= 17 GRAMS TYPICAL ESD Triangle indicates Pin 1. NOTE: ALL DIMENSIONS ARE 0.010 INCHES UNLESS OTHERWISE LABELED. ORDERING INFORMATION MSK5046-3.3 H RH LEAD FORM OPTIONS BLANK=STRAIGHT; G=GULL WING RADIATION HARDENED SCREENING BLANK= INDUSTRIAL; E=EXTENDED RELIABILITY H=MIL-PRF-38534 CLASS H; K= MIL-PRF-38534 CLASS K OUTPUT VOLTAGE 1.5=+1.5V; 1.7=+1.7V; 1.8=+1.8V; 1.9=+1.9V; 2.0=+2.0V; 2.5=+2.5V; 3.0=+3.0V; 3.3=+3.3V; 3.4=+3.4V; 5.0=+5.0V GENERAL PART NUMBER The above example is a +3.3V, Class H screened regulator. M.S. Kennedy Corp. 4707 Dey Road, Liverpool, New York 13088 Phone (315) 701-6751 FAX (315) 701-6752 www.mskennedy.com The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make changes to its products or specifications without notice, however, and assumes no liability for the use of its products. Please visit our website for the most recent revision of this datasheet. Contact MSK for MIL-PRF-38534 Qualification and Appendix G (radiation) status. 9 PRELIMINARY Rev. G 2/06