7000 Series Buccaneer(R) bulgin a brand of Elektron Technology Robust, rapid connections for harsh environments The all plastic construction 7000 Series Buccaneer - circular connectors that combine the ease of use of a quick coupling mechanism with proven environmental sealing for signal and mains power. Designed and independently tested to IP66, IP68 & IP69K standards, they are ideal for applications where ingress of dust and water must be avoided and where ease of connection, space and appearance are important considerations. For Power THERMO-PLASTIC VERSION Retaining Nut O-Ring Seal Quick turn Coupling Ring Cable Gland Panel Gasket Contact Carriers Collet Gland Nut Less than 1/4 Turn locking mechanism Secure, quick connector mating and release Positive feedback on locking mechanism Confidence that connector is correctly mated and sealed IP66, IP68 and IP69K when mated Suitable for a wide range of dust and water borne environments All plastic body version; UL94-V0 rated, UV stable, halogen free Light-weight, self-extinguishing material suitable for long-term outdoor use Flex,flexin-line&panelmount bodystyles,withsealingcaps Complete family of products maintain sealing integrity in all styles Polarisation and visual alignment features Aids the correct mating of connectors 2 to 32 poles - up to 25A, 600V rated Suitable for mains power to signal applications `Scoop proof' contacts cULs, UL, VDE, CCC approvals (pending) bulgin.com Prevents damage through mis-mating - ideal for `blind mating' applications Internationally recognised certification Page 1 of 6 7000 Series Buccaneer(R) bulgin a brand of Elektron Technology Thermo-plastic Version FLEX CABLE CONNECTOR PXP7010 IN-LINE FLEX CABLE CONNECTOR PXP7011 Mates with In-Line Flex or Panel Mounting versions PXP7011 & PXP7012 Quick turn locking ring Pin or socket versions Leading earth on 3 pole connectors 2, 3, 6, 10 & 32 pole Screw and crimp termination Poles Termination Pin Contacts Socket Contacts Contacts 2 3 6 10 32 Screw Screw Screw Crimp Crimp PXP7010/02P/ST PXP7010/03P/ST PXP7010/06P/ST PXP7010/10P/CR PXP7010/32P/CR PXP7010/02S/ST PXP7010/03S/ST PXP7010/06S/ST PXP7010/10S/CR PXP7010/32S/CR Supplied Fitted Supplied Fitted Supplied Fitted Order Separately Order Separately Mates with Flex Cable connector PXP7010 For in-line cable connection Pin or socket versions Leading earth on 3 pole connectors 2, 3, 6, 10 and 32 pole Screw and crimp termination Poles Termination Pin Contacts Socket Contacts Contacts 2 3 6 10 32 Screw Screw Screw Crimp Crimp PXP7011/02P/ST PXP7011/03P/ST PXP7011/06P/ST PXP7011/10P/CR PXP7011/32P/CR PXP7011/02S/ST PXP7011/03S/ST PXP7011/06S/ST PXP7011/10S/CR PXP7011/32S/CR Supplied Fitted Supplied Fitted Supplied Fitted Order separately Order separately FRONT PANEL MOUNTING CONNECTOR PXP7012 bulgin.com Mates with Flex Cable connectors PXP7010 Front panel mounting Single hole fixing Pin or socket versions Leading earth on 3 pole connectors 2, 3, 6, 10 and 32 pole Screw and crimp termination Poles Termination Pin Contacts Socket Contacts Contacts 2 3 6 10 32 Screw Screw Screw Crimp Crimp PXP7012/02P/ST PXP7012/03P/ST PXP7012/06P/ST PXP7012/10P/CR PXP7012/32P/CR PXP7012/02S/ST PXP7012/03S/ST PXP7012/06S/ST PXP7012/10S/CR PXP7012/32S/CR Supplied Fitted Supplied Fitted Supplied Fitted Order separately Order separately Page 2 of 6 7000 Series Buccaneer(R) bulgin a brand of Elektron Technology Thermo-plastic Version Contacts - Crimp for 10 and 32 pole CRIMP CONTACTS Crimp Contacts Gold Plated Current ratings: 10 pole: 10A 32 pole: 2A 10 & 32 pole contacts Contacts (for 10 pole) (Supplied in packs of 10) Crimp Pins Sockets SA3544/P SA3544/S Contacts (for 32 pole) (Supplied in packs of 10) Crimp Pins Sockets SA3542/P SA3542/S Crimp Tooling CRIMP TOOLING Crimp Tools for 10 and 32 pole crimp contacts Crimp Tool (10 & 32 pole) Positioner (10 pole) Positioner (32 pole) PNo. 14025 PNo. 15021/SP PNo. 15019/SP PNo 14025 Extraction tools EXTRACTION TOOLS Extraction tool for 10 and 32 pole contacts PNo 14944/SP Extraction tool (10 pole) Extraction tool (32 pole) PNo. 14945/SP PNo. 14944/SP PNo 14945/SP Tools CONTACT CARRIER REMOVAL TOOL For removal of all contact carriers Contact carrier removal tool (all poles) PNo. 15065/SP PNo 15065/SP bulgin.com Page 3 of 6 7000 Series Buccaneer(R) bulgin a brand of Elektron Technology Thermo-plastic Version SEALING CAPS Maintains IP rating of unmated connectors PXP7081: Fits PXP7010 (Flex Connector) PXP7082: Fits PXP7011 (Flex InLine Connector) and PXP7012: (Panel Connector) PXP7082 PXP7081 PXP7081 PXP7082 CABLE GLAND PACKS PXP7088/ * bulgin.com Packs of cable glands, cages and gland nuts to suit cables ranges from 5.0 to 15.0mm diameter PXP7088/0507: for cable ranges between 5.0 and 7.0mm PXP7088/0713: for cable ranges between 7.0 and 13.0mm PXP7088/1315: for cable ranges between 13.0 and 15.0mm Page 4 of 6 7000 Series Buccaneer(R) bulgin a brand of Elektron Technology Thermo-plastic Version PART NO SYSTEM P X P / x x x x / x x x / xx / x x x x Plastic Connector Designation Series 7 = 7000 Series Body Styles 010 = Flex 011 = Flex In-Line 012 = Panel No. of Contacts 02 = 2 Pole 03 = 3 Pole 06 = 6 Pole 10 = 10 Pole 32 = 32 Pole Contacts Type P = Pin S = Socket Terminations ST = Screw Terminal (2, 3, & 6 pole only) CR = Crimp Contacts (10 & 32 pole only) Cable Entry Size (for Flex and Flex In-Line connectors only) 0507 = 5-7mm (grey) 0709 = 7-9mm (white) 0911 = 9-11mm (black) 1113 = 11 to 13 mm (yellow) 1315 = 13 to 15 mm (light grey) Examples: PXP7010/03P/ST/0709 = 3 pole, flex connector, with pin contacts and screw terminals for 7-9mm diameter cable bulgin.com Page 5 of 6 7000 Series Buccaneer(R) bulgin a brand of Elektron Technology Thermo-plastic Version SPECIFICATION Mechanical: Electrical: No. Poles: Current Rating: CCC, UL and VDE (pending) cUL (pending) 2 25A 25A 3 25A 25A 6 10A 8A 10 10A 6A 32 Locking mechanism Quarter turn, rapid locking Sealing: IP66 to EN60529:1992 IP68 to EN60529:1992 (10m depth for 2 weeks) IP69k to DIN 40050-9 3A 2A UL, cUL (pending) 600V 600V 600V 600V 600V Contact Resistance: <10m Contact Accommodation: 2 & 3 pole screw terminals 6 pole screw 10 pole crimp 32 pole crimp Insulation Resistance: >106M @500V dc Cable Acceptance: 5-15mm dia. AC Breakdown voltage: 2 pole 3 pole 6 to 32 pole >10kV >8kV >5kV Cable retention force (to BS EN61984): 5 - 9mm dia cable 9 - 15mm dia cable 80N 100N Operating Temp. Range: -40C to +120C Approvals (pending): UL CSA VDE CCC UL1977 C22.2 No.182.3-M1987 (R2009) IEC 61984:2009 GB/T11918 and GB/T11919 Terminations: 2 Pole: 3 Pole: 6 Pole: 10 Pole: 32 Pole: Screw Terminals Screw Terminals Screw Terminals Crimp Contacts Crimp Contacts Tightening Torques: Gland Nut: Panel Nut: TBA 1.7Nm (15lbf.in.) Panel Nut Thread: M30 x 2-6g Dimensions: Diameter: (over coupling ring) Diameter: (panel hole cut-out) 42mm 30mm Voltage Rating (ac/dc): CCC, VDE (pending) 600V 600V 500V 277V 200V Material: Body: PC/ PBT Colour: Grey Flammability Rating: UL94 V-0 Halogen free Yes UV Resistance: ISO 4892 part 3 cycle 1 (QUV) Contacts: Brass, Nickel plated (2A - Gold plated) O Rings & Gaskets: Silicon RoHS Compliant Mated dimensions - Flex to panel connector bulgin.com 6.0mm max 1.00mm max 18 to 20AWG 22 to 26AWG Mated dimensions - Flex connector to in-line connector Page 6 of 6 7000 Series Buccaneer(R) bulgin a brand of Elektron Technology Thermo-plastic Version CURRENT CARRYING CAPACITY The thermal properties of the materials used in the construction of a connector limit the current carrying capacity. There are a number of factors that determine the amount of current that can be handled: contact spacing, size of cable, ambient temperature and the heat that is generated by the current passing through the connector. 2 3 Pole, Plastic Body, Screw Terminal, 3 Pole, Screw Terminal, 4.0mm4.0mm wire 2 wire current all pins pinssimultaneously simultaneously currentapplied appliedthrough through all current applied applied through throughall allpins pinssimultaneously simultaneously 40 30 30 Current (A) Current (A) 40 20 20 Operating Area Operating Area Operating Area Operating 10 10 De-rating curves are plotted for each contact carrier combination with the current being carried simultaneously by all contacts. These graphs show the heat rise generated as the current is increased. 10 20 30 40 50 60 70 80 90 10 100 110 120 130 140 20 30 40 50 Ambient Temperature C Ambient Temperature C 70 80 90 100 110 120 130 140 7000 Series Current vs. Temperature Characteristics Pole, Screw Terminal, 1.0mm21.0mm wire 2 wire 6 Pole, 6Plastic Body, Screw Terminal, Pole, Body, Crimp Crimp Terminal, 18 AWG18wire 10 Pole,10 Plastic Terminal, AWG wire current pins simultaneously simultaneously currentapplied appliedthrough through all pins 16 14 14 12 12 10 10 Current (A) Current (A) 16 8 8 6 6 Operating Area The shaded area under the 0.8 curve shows the permitted operating area, and allows safe current vs ambient temperature characteristics to be determined. 60 Ambient Temperature C C Ambient Temperature 7000 Series Current vs. Temperature Characteristics throughallall pins simultaneously current current applied applied through pins simultaneously Current (A) Current (A) The red line indicates the direct correlation between current applied and the measured temperature rise within the connector. The dotted blue line shows rated current and the green line is derived by applying a factor of 0.8 to the original plot data to give a de-rating curve. The dashed blue line shows the rated current. 7000 Series Current vs. Temperature Characteristics 2 Pole, Screw Terminal, 6.0mm wire2 wire 2 Pole,2Plastic Body, Screw Terminal, 6.0mm Current Current (A) (A) The maximum current varies with different contact layouts, and because of these factors it is necessary to produce de-rating curves for each pole variant. This de-rating curve is specified in the standard IEC 60512 part 3. 7000 Series Current vs. Temperature Characteristics 7000 Series Current vs. Temperature Characteristics Operating Area Operating 4 4 2 2 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Ambient Temperature C Ambient Temperature C 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Ambient Temperature C Ambient Temperature C 7000 Series Current vs. Temperature Characteristics Pole, Body, CrimpCrimp Terminal, 22 AWG22wire 32 Pole,32 Plastic Terminal, AWG wire applied pins simultaneously simultaneously current current appliedthrough through all pins = tested operating limits 5 = de-rated operating limits 4 Current (A) Current (A) = rated current 3 2 Operating Area 1 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Ambient Temperature C Ambient Temperature C The Americas Elektron Technology, 5856 Corporate Ave, Suite 220, Cypress, CA 90630 t: 760-343-3650 e: americas@elektron-technology.com Asia Elektron Technology, 3A International Business Park, #08-02 ICON@IBP, Tower A, Singapore 609935 t : +65 6933 7680 f : +65 6933 7681 e : asia@elektron-technology.com w : www.elektronapac.com Issue no: V1.1 Europe Elektron Technology, Woodland Road, Torquay, Devon UK TQ2 7AY t: ++44 (0)1803 407700 e: europe@elektron-technology.com