G6L Surface-mounting Relay Extremely Thin SPST-NO Flat Relay, One of the Thinnest Relays in the World * Dimensions of 7.0 (W) x 10.6 (L) x 4.5 mm (H) (SMD) or 4.1 mm (H) (TH) represent a reduction of approximately 20% in mounting area and approximately 64% in volume compared with the OMRON G5V-1, for higher-density mounting. * Ensures a dielectric strength between coil and contacts (1,000 VAC), and conforms to FCC Part 68 (i.e., withstanding an impulse withstand voltage of 1.5 kV for 10 x 160 s). High dielectric strength between contacts of same polarity (750 VAC). * Surface-mounting relays are also available. * Standard model conforms to UL/CSA standards. * Use of lead completely eliminated. G 6 L RoHS Compliant Model Number Legend Application Examples * * * * * * * * G6 L-1@ ---- 1 2 1. Number of poles/ Contact form 1: 1-pole/SPST-NO (1a) 2. Terminal shape P: PCB terminals F: Surface-mounting terminals Peripherals of MODEM/PC Telephones Office automation machines Audio-visual products Communications equipment Measurement devices Amusement equipment Security equipment Ordering Information Surface-mounting Relay Standard Models (UL, CSA) Classification Relay Function Enclosure rating Contact form Model Rated coil voltage Minimum packing unit Minimum ordering unit (tape packing) 3 VDC 45 VDC G6L-1P 5 VDC 50 pcs/tube 12 VDC Standard Single-side stable Fully sealed 24 VDC SPST-NO (1a) 1000 pcs/reel 3 VDC 45 VDC G6L-1F 5 VDC 50 pcs/tube (1,000 pcs/reel) 12 VDC 24 VDC Note 1. When ordering, add the rated coil voltage to the model number. Example: G6L-1P 3 VDC Rated coil voltage Note 2. When ordering tape packing, add "-TR" to the model number. Be sure since "-TR" is not part of the relay model number, it is not marked on the relay case. (Otherwise, the Relays in tube packing will be provided.) 1 G6L Surface-mounting Relay Ratings Coil: Single-side stable Relays (G6L-1P, G6L-1F) Item Rated voltage Rated current (mA) Coil resistance () 3 VDC 60.0 50.0 4.5 VDC 40.0 112.5 5 VDC 36.0 139.0 12 VDC 15.0 800.0 24 VDC 9.6 2,504.0 Must operate voltage Must release voltage (V) (V) Maximum voltage (V) % of rated voltage 75% max. 10% min. Power consumption (mW) 150% Approx. 180 130% Approx. 230 Note 1. The rated current and coil resistance are measured at a coil temperature of 23C with a tolerance of 10%. Note 2. The operating characteristics are measured at a coil temperature of 23C. Note 3. The maximum voltage is the highest voltage that can be imposed on the relay coil. Note 4. The voltage measurements for operate/release are the values obtained for instantaneous changes in the voltage (rectangular wave). Contacts Item Load Resistive load Contact type Single crossbar Contact material Ag (Au-alloy surface) 0.3 A at 125 VAC, 1 A at 24 VDC Rated load Rated carry current G 6 L 1A Max. switching voltage 125 VAC, 60 VDC Max. switching current 1A Characteristics Classification Item Model Contact resistance *1 Single-side Stable Relays G6L-1P, G6L-1F 100 m max. Operating time 5 ms max. Release time 5 ms max. Insulation resistance *2 Dielectric strength Impulse withstand voltage Between coil and contacts Between contacts of same polarity Between coil and contacts 1,000 M min. (at 500 VDC) 1,000 VAC, 50/60 Hz for 1 min 750 VAC, 50/60 Hz for 1 min 1,500 VAC, 10 x 160 s Vibration resistance Destruction 10 to 55 Hz, 1.65 mm single amplitude (3.3 mm double amplitude) Malfunction 10 to 55 Hz, 1.65 mm single amplitude (3.3 mm double amplitude) Shock resistance Destruction 1,000 m/s2 Malfunction 100 m/s2 Durability Mechanical Electrical Failure rate (P level) *3 Ambient temperature Ambient humidity Weight 5,000,000 operations min. (at 36,000 operations/hour) 100,000 operations min. (with a rated load at 1,800 operations/hour) 1 mA at 5 VDC Operating: -40C to 70C (with no icing or condensation) Operating: 5% to 85% Approx. 0.6 g Note: The above values are initial values. *1. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method. *2. The insulation resistance was measured with a 500 VDC Megger Tester applied to the same parts as those used for checking the dielectric strength. *3. This value was measured at a switching frequency of 120 operations/min. This value may vary, depending on switching frequency, operating conditions, expected reliability level of the relay, etc. It is always recommended to double-check relay suitability under actual load conditions. 2 G6L Surface-mounting Relay Engineering Data Durability Ambient Temperature vs. Maximum Coil Voltage 5 3 1 Maximum voltage (%) 1,000 10 7 Durability (x104 operations) Switching current (A) Maximum Switching Capacity 500 300 100 24 VDC resistive load 50 250 200 3 to 12 VDC 150 30 AC resistive load 0.7 100 0.5 24 VDC 10 DC resistive load 0.3 5 125 VAC resistive load 50 3 0.1 10 30 50 70 100 1 0 300 500 7001,000 0.2 0.4 0.6 0.8 1 0 40 1.2 20 0 20 Switching current (A) Switching voltage (V) 40 60 80 Ambient temperature (C) Note: "Maximum voltage" is the maximum voltage that can be applied to the Relay coil. Ambient Temperature vs. Must Operate or Must Release Voltage 1.2 On the basis of rated voltage (%) Switching current (A) Ambient Temperature vs. Switching Current 1 0.8 0.6 Shock Malfunction Y 100 1,000 Max. estimated value 90 80 70 50 200 200 max. 40 avg. 10 20 40 60 80 Must operate voltage Must release voltage -40 -20 0 20 Electrical Endurance (Contact Resistance) *1 Contact resistance (m) Must operate voltage max. Unit: m/s2 Sample: G6L-1F Number of Relays: 10 pcs Y' Conditions: Shock is applied in X, Y, and Z directions three times each with and without energizing the Relays to check the number of contact malfunctions. Contact Reliability Test (Contact Resistance) *1, *2 Sample: G6L-1F NO contact Number of Relays: 10 pcs 500 Test conditions: 1 A resistive load at 24 VDC with an operation rate of 50% Switching frequency: 1,800 operations/h 300 1,000 100 Sample: G6L-1F NO contact Number of Relays: 10 pcs 500 Test conditions: 1 A resistive load at 24 VDC with an operation rate of 50% Switching frequency: 1,800 operations/h 300 max. 100 min. 40 50 Contact resistance Must release voltage max. 20 0 50 max. min. min. 30 30 min. 0.1 1 10 100 1,000 10 0.1 1 Energized Change rate on the basis of initial value (%) Sample 5 Sample -5 -10 Initial 2.54 mm 5.08 mm stage Installed in flush configuration Must operate voltage Must release voltage 10 1 1,000 Mutual Magnetic Interference 10 0 100 Operating frequency (x103 operations) Operating frequency (x103 operations) Mutual Magnetic Interference 10 Energized Change rate on the basis of initial value (%) On the basis of rated voltage (%) Sample: G6L-1F Number of Relays: 10 pcs Test conditions: 1 A resistive load at 24 VDC with an operation rate of 50% 80 Switching frequency: 1,800 operations/h 1,000 Z' 80 Ambient temperature (C) 1,000 100 60 60 800 Y' Ambient temperature (C) Electrical Endurance (with Must Operate and Must Release Voltage) *1 40 1,000 X' 600 Shock direction X X' Y Z Contact resistance (m) 0 400 1,000 Z' 20 0 -60 G 6 L Z 1,000 min. min. -20 400 avg. 60 30 0 -40 600 X 1,000 max. 0.4 0.2 Energized 800 10 5 0 -5 -10 Initial 2.54 mm 5.08 mm stage Installed in flush configuration Must operate voltage Must release voltage 10 100 1,000 10,000 Operating frequency (x103 operations) *1. *2. The tests were conducted at an ambient temperature of 23C. The contact resistance data are periodically measured reference values and are not values from each monitoring operation. Contact resistance values will vary according to the switching frequency and operating environment, so be sure to check operation under the actual operating conditions before use. 3 G6L Surface-mounting Relay External Magnetic Interference (Average value) +10 0 -10 -20 S N +20 +10 0 -10 -20 Must operate voltage Must release voltage Sample: G6L-1F Number of Relays: 5 pcs -30 -1,200 -800 -400 -30 -1,200 0 400 800 1,200 External magnetic field (A/m) -800 -400 30 0 -10 (Average value (initial)) Insertion loss (dB) Isolation (dB) 20 +10 High-frequency Characteristics (Return Loss, V.SWR) *1, *2 (Average value (initial)) Return loss (dB) (Average value (initial)) 10 N Must operate voltage Sample: G6L-1F Must release voltage Number of Relays: 5 pcs -30 -1,200-800-400 0 400 800 1,200 External magnetic field (A/m) 0 400 800 1,200 External magnetic field (A/m) High-frequency Characteristics (Insertion Loss) *1, *2 0 S +20 -20 Must operate voltage Must release voltage Sample: G6L-1F Number of Relays: 5 pcs High-frequency Characteristics (Isolation) *1, *2 G 6 L (Average value) +30 0 0.5 1.4 10 1.2 V.SWR 20 1 1 40 0 30 0.8 Return loss 50 40 1.5 60 70 0.6 50 0.4 60 0.2 2 80 90 70 2.5 10 100 1,000 1 10 100 Sample: G6L-1F Number of Relays: 50 pcs Distribution of Bounce Time *1 Number of contacts Number of contacts 40 Must operate time Must release time 30 40 Sample: G6L-1F Number of Relays: 50 pcs Bounce time 30 10 10 100 1,000 Frequency (MHz) Vibration Resistance 20 20 10 Frequency (MHz) Frequency (MHz) Must Operate and Must Release Time Distribution *1 1 1,000 Change rate on the basis of rated value (%) 100 1 5.0 Sample: G6L-1F 4.0 Number of Relays: 5 pcs 3.0 2.0 1.0 0.0 -1.0 Must release voltage Must operate voltage -2.0 -3.0 -4.0 0 0.5 1 1.5 2 2.5 3 Time (ms) *1. *2. 4 0 0.5 1 1.5 2 2.5 3 -5.0 Initial After test Time (ms) The tests were conducted at an ambient temperature of 23C. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics, including durability, in the actual machine before use. V.SWR N +20 +30 Change rate on the basis of initial value (%) S (Average value) Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) +30 G6L Surface-mounting Relay Dimensions (Unit: mm) G6L-1P Terminal Arrangement/ Internal Connections (Bottom View) PCB Mounting Holes (Bottom View) Tolerance: 0.1 mm 10.60.2 4.10.2 0.2 Orientation mark 70.2 5.08 2 3.5 4 5.08 0.4 1.49 0.2 1 5.08 7.62 8 5 5.08 7.62 Note: Each value has a tolerance of 0.3 mm. G6L-1F Terminal Arrangement/ Internal Connections (Top View) Mounting Dimensions (Top View) Tolerance: 0.1 mm 10.60.2 4.50.2 0.6 Orientation mark 7.62 5.08 70.2 0.4 8 2.66 6.74 8.4 0.4 5 1.49 2 5.08 7.62 G 6 L 4 1.49 0.8 Note 1. Each value has a tolerance of 0.3 mm. Note 2. The coplanarity of the terminals is 0.1 mm max. Tube Packing and Tape Packing (1) Tube Packing 2. Reel Dimensions * Relays in tube packing are arranged so that the orientation mark of each Relay is on the left side. Always confirm that the Relays are in the correct orientation when mounting the Relays to the PCBs. Stopper (gray) 25.50.5 29.51 130.2 dia. 20.5 Stopper (green) Orientation of Relays 210.5 dia. A 330 80 R1 Enlarged View of Section A Tube length: 552 mm (stopper not included) No. of Relays per tube: 50 pcs (2) Tape Packing (Surface-mounting Terminal Relays) * When ordering Relays in tape packing, add the suffix "-TR" to the model number, otherwise the Relays in tube packing will be provided. No. of Relays per reel: 1,000 pcs Minimum ordering unit: 1 reel (1,000 pcs) 1. Direction of Relay Insertion Pulling Direction 3. Carrier Tape Dimensions G6L-1F 40.1 20.1 A Carrier tape 0.40.05 3MAX 240.2 11.20.1 3MAX B-B Cross Section B A Orientation mark Pulling direction 4.60.1 1.750.1 11.50.1 120.1 Top tape (cover tape) 1.5+0.1 0 dia. B 8.90.1 3MAX 3MAX A-A Cross Section Embossed tape 5 G6L Surface-mounting Relay Recommended Soldering Method for G6L Temperature (C) (1) IRS Method (Mounting Solder: Lead) * The thickness of cream solder to be applied should be within a range between 150 and 200 m on OMRON's recommended PCB pattern. Correct Soldering Incorrect Soldering Soldering 220 to 240 Relay Terminal 180 to 200 Land Heel fillet is formed PCB Preheating 150 Insufficient amount of solder Solder Excessive amount of solder Visually check that the Relay is properly soldered. 20 to 30 90 to 120 Time (s) (The temperature profile indicates the temperature on the circuit board surface.) Temperature (C) (2) IRS Method (Mounting Solder: Lead-free) Approved Standards UL recognized: CSA certified: Case top panel (peak): 255C max. Soldering 250 max. 230 G 6 L Contact form Coil rating Contact rating Number of test operations SPST-NO (1a) 3 to 24 VDC 1 A at 30 VDC 0.5 A at 60 VDC 0.3 A at 125 VAC 6,000 180 150 UL60950 (File No. E41515) C22.2 No.60950 (File No. LR31928) Preheating Relay terminal section 120 max. 30 max. Time (s) (The temperature profile indicates the temperature on the PCB.) Precautions Please refer to "PCB Relays Common Precautions" for correct use. Secure the claws to the area indicated by shading. Do not attach them to the center area or to only part of the Relay. Correct Use Long-term Continuously ON Contacts * Using the Relay in a circuit where the Relay will be ON continuously for long periods (without switching) can lead to unstable contacts because the heat generated by the coil itself will affect the insulation, causing a film to develop on the contact surfaces. Be sure to use a fail-safe circuit design that provides protection against contact failure or coil burnout. Relay Handling * Use the Relay as soon as possible after opening the moistureproof package. If the Relay is left for a long time after opening the moisture-proof package, the appearance may suffer and seal failure may occur after the solder mounting process. To store the Relay after opening the moisture-proof package, place it into the original package and sealed the package with adhesive tape. * When washing the product after soldering the Relay to a PCB, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature to less than 40C. Do not put the Relay in a cold cleaning bath immediately after soldering. Coil Power Supply Waveform * If the voltage applied to the coil is increased or decreased gradually, operating characteristics may be unstable, contact endurance may decline, or the Relay may not function at its full performance level. Therefore, always use an instantaneous ON and instantaneous OFF when applying the voltage. Be sure that the rated voltage or zero voltage is reached within 1 ms. Claw Securing Force During Automatic Insertion * During automatic insertion of Relays, make sure to set the securing force of the claws to the following values so that the Relay characteristics will be maintained. 6 C A B Direction A: 5.0 N max. Direction B: 5.0 N max. Direction C: 5.0 N max. Environmental Conditions During Operation, Storage, and Transportation Protect the Relays from direct sunlight and keep the Relays under normal temperature, humidity, and pressure. Maximum Allowable Voltage * The maximum voltage of the coil can be obtained from the coil temperature increase and the heat-resisting temperature of coil insulating sheath material. (Exceeding the heat-resisting temperature may result in burning or short-circuiting.) The maximum voltage also involves important restrictions which include the following: * Must not cause thermal changes in or deterioration of the insulating material. * Must not cause damage to other control devices. * Must not cause any harmful effect on people. * Must not cause fire. Therefore, be sure not to exceed the maximum voltage specified in the catalog. * As a rule, the rated voltage must be applied to the coil. A voltage exceeding the rated value, however, can be applied to the coil provided that the voltage is less than the maximum voltage. It must be noted that continuous voltage application to the coil will cause a coil temperature increase thus affecting characteristics such as electrical life and resulting in the deterioration of coil insulation. Coating Relays mounted on PCBs may be coated or washed. Do not apply silicone coating or detergent containing silicone, otherwise the silicone coating or detergent may remain on the surface of the Relays. G6L Surface-mounting Relay G 6 L * Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. * Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. K119-E1-03 0812(0207)(O) 7